Enhanced performances of bimetallic Ga-Pt nanoclusters confined within silicalite-1 zeolite in propane dehydrogenation

Close Intimacy between PtIn Clusters and Zeolite Channels for Ultrastability toward Propane Dehydrogenation

Propane dehydrogenation (PDH) serves as a pivotal intentional technique to produce propylene. The stability of PDH catalysts is generally restricted by the readsorption of propylene which can subsequently undergo side reactions for coke formation. Herein, we demonstrate an ultrastable PDH catalyst by encapsulating PtIn clusters within silicalite-1 which serves as an efficient promoter for olefin desorption. The mean lifetime of PtIn@S-1 (S-1, silicalite-1) was calculated as 37317 h with high propylene selectivity of >97% at 580 °C with a weight hourly space velocity (WHSV) of 4.7 h-1. With an ultrahigh WHSV of 1128 h-1, which pushed the catalyst away from the equilibrium conversion to 13.3%, PtIn@S-1 substantially outperformed other reported PDH catalysts in terms of mean lifetime (32058 h), reaction rates (3.42 molpropylene gcat-1 h-1 and 341.90 molpropylene gPt-1 h-1), and total turnover number (14387.30 kgpropylene gcat-1). The developed catalyst is likely to lead the way to scalable PDH applications.

Amorphous CeOx Islands on Dealuminated Zeolite Beta to Stabilize Pt Nanoparticles as Efficient and Antisintering Catalysts for Propane Dehydrogenation

Pt-based catalysts have been widely used in propane dehydrogenation due to their superior activation of C-H bonds and weak scission of C-C bonds. However, in the process of repeated calcination to remove deposited coke, the active Pt species tend to sinter, resulting in a significant decline in catalytic activity. In this study, amorphous CeOx islands loaded on dealuminated Beta zeolite were prepared via simple wetness impregnation. Then, partially embedded Pt nanoparticles in CeOx islands were obtained after reduction owing to the affinity of CeOx for Pt. In the propane dehydrogenation reaction, Pt/Ce5-SiBeta with a Ce loading of 4.55 wt % and Pt loading of 0.72 wt % exhibited the highest activity and the lowest inactivation constant at 550 °C. More importantly, due to the anchoring effect of CeOx on Pt, the catalytic activity of Pt could be recovered after a simple calcination-reduction regeneration process, avoiding the chlorination treatment for the redispersion of Pt species used in industry. In addition, to improve the selectivity of the Pt/Ce5-SiBeta catalyst, a PtSn/Ce5-SiBeta catalyst with excellent activity, selectivity, and recycling stability has been prepared by introducing Sn into Pt/Ce5-SiBeta. The use of amorphous CeOx islands to improve the sintering resistance of Pt opens up new prospects for the design of stable industrial dehydrogenation catalysts.

Computational study of propene selectivity and yield in the dehydrogenation of propane via process simulation approach

Propene is a vital feedstock in the petrochemical industry with a vast range of applications. And there is a continuous rise in propene demand. To gain insight into how the on-purpose method could help meet the demand in the propene market, we investigated the impact of temperature (T) and pressure (P) on product distribution in terms of product yield and selectivity using the process simulation approach. Existing related studies were deployed to identify possible products that could be evaluated in the simulation. In the study, we used Gibbs minimization (with Gibb’s reactor) to predict the likely products obtained at different T and P. The impact of feed purity on product distribution was also evaluated. The study was aided by using the Aspen HYSYS process simulator, while Design Expert was used to search for the optimum conditions for higher conversion, yield, and selectivity. Results obtained for the modeling and simulation of the process show that operating the production process at a lower pressure would favor higher selectivity within the temperature range of 500–600 °C. In comparison, the one run at a higher pressure was predicted to be only promising, showing better selectivity within the range of 550–650 °C. The feed purity significantly impacts the propene amount, especially for one with sulfur impurity, leading to the formation of smaller olefins and sulfide compounds. Our study reveals the importance of reviewing feed purity before charging them into the dehydrogenation reactor to prevent poisoning, coking, and other activities, which do lead to undesired products like methane and ethylene. A catalyst can also be designed to efficiently dehydrogenate the propane to propene at a lower temperature to prevent side reactions.

Low-temperature propane oxidative dehydrogenation over UiO-66 supported vanadia catalysts: Role of support confinement effects

Overoxidation is the principal barrier against commercializing propane oxidative dehydrogenation (PODH) catalysts for propylene production. The current approach to reducing overoxidation, i.e., coating the non-selective support surface with a monolayer of active phase, can itself increase the probability of overoxidation of the produced propylene due to polymerization of active phase species. Incorporating the "confinement agents" onto the metal oxide support might be considered as an alternative solution to prevent hydrocarbons from reaching the support and overoxidizing. Herein, the UiO-66 metal-organic framework, which contains numerous organic ligands connected to the zirconia nodes, was used as support for the vanadia active phase to highlight the role of support's confinement effects on the overall catalytic performance toward the PODH. The UiO-66 supported vanadia catalysts with various vanadium loadings were fabricated via an ultrasonic-assisted wet impregnation procedure. The catalytic function is related to the underlying chemical processes at catalyst surfaces using physicochemical characterization techniques, PODH performance measurements, and machine learning tools. The results showed that the catalyst with a relatively low vanadia density of 2.7 nm-2, equivalent to less than half of the entire support surface coverage, could achieve propylene productivity of 4.43 [Formula: see text] , propane conversion of 17.1%, and propylene selectivity of 49.7% at 350 °C.

In Situ Confined Synthesis of a Copper-Encapsulated Silicalite-1 Zeolite for Highly Efficient Iodine Capture

Effective capture of radioactive iodine is highly desirable for decontamination purposes in spent fuel reprocessing. Cu-based adsorbents with a low cost and high chemical affinity for I2 molecules act as a decent candidate for iodine elimination, but the low utilization and stability remain a significant challenge. Herein, a facile in situ confined synthesis strategy is developed to design and synthesize a copper-encapsulated flaky silicalite-1 (Cu@FSL-1) zeolite with a thickness of ≤300 nm. The maximum iodine uptake capacity of Cu@FSL-1 can reach 625 mg g-1 within 45 min, which is 2 times higher than that of a commercial silver-exchanged zeolite even after nitric acid and NOX treatment. The Cu nanoparticles (NPs) confined within the zeolite exert superior iodine adsorption and immobilization properties as well as high stability and fast adsorption kinetics endowed by the all-silica zeolite matrix. This study provides new insight into the design and controlled synthesis of zeolite-confined metal adsorbents for efficient iodine capture from gaseous radioactive streams.

Catalysis of Alloys: Classification, Principles, and Design for a Variety of Materials and Reactions

Alloying has long been used as a promising methodology to improve the catalytic performance of metallic materials. In recent years, the field of alloy catalysis has made remarkable progress with the emergence of a variety of novel alloy materials and their functions. Therefore, a comprehensive disciplinary framework for catalytic chemistry of alloys that provides a cross-sectional understanding of the broad research field is in high demand. In this review, we provide a comprehensive classification of various alloy materials based on metallurgy, thermodynamics, and inorganic chemistry and summarize the roles of alloying in catalysis and its principles with a brief introduction of the historical background of this research field. Furthermore, we explain how each type of alloy can be used as a catalyst material and how to design a functional catalyst for the target reaction by introducing representative case studies. This review includes two approaches, namely, from materials and reactions, to provide a better understanding of the catalytic chemistry of alloys. Our review offers a perspective on this research field and can be used encyclopedically according to the readers' individual interests.

Metal Sites in Zeolites: Synthesis, Characterization, and Catalysis

Zeolites with ordered microporous systems, distinct framework topologies, good spatial nanoconfinement effects, and superior (hydro)thermal stability are an ideal scaffold for planting diverse active metal species, including single sites, clusters, and nanoparticles in the framework and framework-associated sites and extra-framework positions, thus affording the metal-in-zeolite catalysts outstanding activity, unique shape selectivity, and enhanced stability and recyclability in the processes of Brønsted acid-, Lewis acid-, and extra-framework metal-catalyzed reactions. Especially, thanks to the advances in zeolite synthesis and characterization techniques in recent years, zeolite-confined extra-framework metal catalysts (denoted as metal@zeolite composites) have experienced rapid development in heterogeneous catalysis, owing to the combination of the merits of both active metal sites and zeolite intrinsic properties. In this review, we will present the recent developments of synthesis strategies for incorporating and tailoring of active metal sites in zeolites and advanced characterization techniques for identification of the location, distribution, and coordination environment of metal species in zeolites. Furthermore, the catalytic applications of metal-in-zeolite catalysts are demonstrated, with an emphasis on the metal@zeolite composites in hydrogenation, dehydrogenation, and oxidation reactions. Finally, we point out the current challenges and future perspectives on precise synthesis, atomic level identification, and practical application of the metal-in-zeolite catalyst system.

Advances in Zeolite-Supported Metal Catalysts for Propane Dehydrogenation

Propylene is one of the building blocks of the modern industrial mansion, which is the feeding stock for polypropylene, acrylonitrile, and other important chemicals. Propane dehydrogenation (PDH) is one of...

Propylene Synthesis: Recent Advances in the Use of Pt-Based Catalysts for Propane Dehydrogenation Reaction

Propylene is one of the most important feedstocks in the chemical industry, as it is used in the production of widely diffused materials such as polypropylene. Conventionally, propylene is obtained by cracking petroleum-derived naphtha and is a by-product of ethylene production. To ensure adequate propylene production, an alternative is needed, and propane dehydrogenation is considered the most interesting process. In literature, the catalysts that have shown the best performance in the dehydrogenation reaction are Cr-based and Pt-based. Chromium has the non-negligible disadvantage of toxicity; on the other hand, platinum shows several advantages, such as a higher reaction rate and stability. This review article summarizes the latest published results on the use of platinum-based catalysts for the propane dehydrogenation reaction. The manuscript is based on relevant articles from the past three years and mainly focuses on how both promoters and supports may affect the catalytic activity. The published results clearly show the crucial importance of the choice of the support, as not only the use of promoters but also the use of supports with tuned acid/base properties and particular shape can suppress the formation of coke and prevent the deep dehydrogenation of propylene.