Highly selective hydrogenation of CO 2 into formic acid on a nano-Ni catalyst at ambient temperature: Process, mechanisms and catalyst stability

Hydrogenation of CO2 into Value-added Chemicals Using Solid-Supported Catalysts

Reducing CO2 emissions is an urgent global priority. In this context, several mitigation strategies, including CO2 tax and stringent legislation, have been adopted to halt the deterioration of the natural environment. Also, carbon recycling procedures undoubtedly help reduce net emissions into the atmosphere, enhancing sustainability. Utilizing Earth's abundant CO2 to produce high-potential green chemicals and light fuels opens new avenues for the chemical industry. In this context, many attempts have been devoted to converting CO2 as a feedstock into various value-added chemicals, such as CH4, lower methanol, light olefins, gasoline, and higher hydrocarbons, for numerous applications involving various catalytic reactions. Although several CO2-conversion methods have been used, including electrochemical, photochemical, and biological approaches, the hydrogenation method allows the reaction to be tuned to produce the targeted compound without significantly altering infrastructure. This review discusses the numerous hydrogenation routes and their challenges, such as catalyst design, operation, and the combined art of structure-activity relationships for the various product formations.

Development of Power-to-X Catalytic Processes for CO2 Valorisation: From the Molecular Level to the Reactor Architecture

Nowadays, global climate change is likely the most compelling problem mankind is facing. In this scenario, decarbonisation of the chemical industry is one of the global challenges that the scientific community needs to address in the immediate future. Catalysis and catalytic processes are called to play a decisive role in the transition to a more sustainable and low-carbon future. This critical review analyses the unique advantages of structured reactors (isothermicity, a wide range of residence times availability, complex geometries) with the multifunctional design of efficient catalysts to synthesise chemicals using CO2 and renewable H2 in a Power-to-X (PTX) strategy. Fine-chemistry synthetic methods and advanced in situ/operando techniques are essential to elucidate the changes of the catalysts during the studied reaction, thus gathering fundamental information about the active species and reaction mechanisms. Such information becomes crucial to refine the catalyst’s formulation and boost the reaction’s performance. On the other hand, reactors architecture allows flow pattern and temperature control, the management of strong thermal effects and the incorporation of specifically designed materials as catalytically active phases are expected to significantly contribute to the advance in the valorisation of CO2 in the form of high added-value products. From a general perspective, this paper aims to update the state of the art in Carbon Capture and Utilisation (CCU) and PTX concepts with emphasis on processes involving the transformation of CO2 into targeted fuels and platform chemicals, combining innovation from the point of view of both structured reactor design and multifunctional catalysts development.

The role of surface oxidation and Fe-Ni synergy in Fe-Ni-S catalysts for CO2 hydrogenation

Increasing carbon dioxide (CO₂) emissions, resulting in climate change, have driven the motivation to achieve the effective and sustainable conversion of CO₂ into useful chemicals and fuels. Taking inspiration from biological processes, synthetic iron-nickel-sulfides have been proposed as suitable catalysts for the hydrogenation of CO₂. In order to experimentally validate this hypothesis, here we report violarite (Fe,Ni)₃S₄ as a cheap and economically viable catalyst for the hydrogenation of CO₂ into formate under mild, alkaline conditions at 125 °C and 20 bar (CO₂ : H₂ = 1 : 1). Calcination of violarite at 200 °C resulted in excellent catalytic activity, far superior to that of Fe-only and Ni-only sulfides. We further report first principles simulations of the CO₂ conversion on the partially oxidised (001) and (111) surfaces of stoichiometric violarite (FeNi₂S₄) and polydymite (Ni₃S₄) to rationalise the experimentally observed trends. We have obtained the thermodynamic and kinetic profiles for the reaction of carbon dioxide (CO₂) and water (H₂O) on the catalyst surfaces via substitution and dissociation mechanisms. We report that the partially oxidised (111) surface of FeNi₂S₄ is the best catalyst in the series and that the dissociation mechanism is the most favourable. Our study reveals that the partial oxidation of the FeNi₂S₄ surface, as well as the synergy of the Fe and Ni ions, are important in the catalytic activity of the material for the effective hydrogenation of CO₂ to formate.

An air-stable, reusable Ni@Ni(OH)2 nanocatalyst for CO2/bicarbonate hydrogenation to formate

Production of formate via CO2/bicarbonate hydrogenation using cheap metal-based heterogeneous catalysts is attractive. Herein, we report the organometallic synthesis of a foam-like Ni@Ni(OH)2 composite nanomaterial which exhibited remarkable air stability and over 2 times higher catalytic activity than commercial RANEY® Ni catalyst in formate synthesis. Formate generation was achieved with an optimal rate of 6.0 mmol gcat-1 h-1 at 100 °C, a significantly lower operation temperature compared to the 200-260 °C reported in the literature. Deep characterization evidenced that this nanomaterial was made of an amorphous Ni(OH)2 phase covering metallic Ni sites; a core-shell structure which is crucial for the stability of the catalyst. The adsorption of bicarbonates onto the Ni@Ni(OH)2 catalyst was found to be a kinetically relevant step in the reaction, and the Ni-Ni(OH)2 interface was found to be beneficial for both CO2 and H2 activation thanks to a cooperative effect. Our findings emphasize the underestimated potential of Ni-based catalysts in CO2 hydrogenation to formate, indicating a viable strategy to develop stable, cheap metal catalysts for greener catalytic applications.

A surface oxidised Fe–S catalyst for the liquid phase hydrogenation of CO2

A surface oxidised Fe–S catalyst enhances the liquid phase conversion of CO₂ to formate under mild hydrothermal conditions.

Mild and selective hydrogenation of CO2 into formic acid over electron-rich MoC nanocatalysts

The direct hydrogenation of CO₂ using H₂ gas is a one-stone-two-birds route to produce highly value-added hydrocarbon compounds and to lower the CO₂ level in the atmosphere. However, the transformation of CO₂ and H₂ into hydrocarbons has always been a great challenge while ensuring both the activity and selectivity over abundant-element-based nanocatalysts. In this work, we designed a Schottky heterojunction composed of electron-rich MoC nanoparticles embedded inside an optimized nitrogen-doped carbon support (MoC@NC) as the first example of noble-metal-free heterogeneous catalysts to boost the activity of and specific selectivity for CO₂ hydrogenation to formic acid (FA) in liquid phase under mild conditions (2 MPa pressure and 70 °C). The MoC@NC catalyst with a high turnover frequency (TOF) of 8.20 mol_FA mol_MoC^-1 h^-1 at 140 °C and an excellent reusability are more favorable for real applications.

Liquid phase hydrogenation of CO2 to formate using palladium and ruthenium nanoparticles supported on molybdenum carbide

We report the development of palladium nanoparticles supported on Mo₂C as an active catalyst for the liquid-phase hydrogenation of CO₂ to formate under mild reaction conditions (100 °C and 2.0 MPa of a 1 : 1 CO₂ : H₂ mixture).

Catalytic CO2 reduction to valuable chemicals using NiFe-based nanoclusters: a first-principles theoretical evaluation

The catalytic performance and possible mechanisms of CO₂ hydrogenation on noble-metal-free NiFe bimetal nanoparticles are theoretically evaluated.