Synthesis of azo and anthraquinone dyes and dyeing of nylon-6,6 in supercritical carbon dioxide

Supercritical fluid technology as a sustainable alternative method for textile dyeing: An approach on waste, energy, and CO2 emission reduction

The clothing industry is considered one of the most polluting industries on the planet due to the high consumption of water, energy, chemicals/dyes, and high generation of solid waste and effluents. Faced with environmental concerns, the textile ennoblement sector is the most critical of the textile production chain, especially the traditional dyeing processes. As an alternative to current problems, dyeing with supercritical CO2 (scCO2) has been presented as a clean and efficient process for a sustainable textile future. Supercritical fluid dyeing (SFD) has shown a growing interest due to its significant impact on environmental preservation and social, economic, and financial gains. The main SFD benefits include economy and reuse of non-adsorbed dyes; reduction of process time and energy expenditure; capture of atmospheric CO2 (greenhouse gas); use and recycling of CO2 in SFD; generation of carbon credits; water-free process; effluent-free process; reduction of CO2 emission and auxiliary chemicals. Despite being still a non-scalable and evolving technology, SFD is the future of dyeing. This review presented a comprehensive overview of the environmental impacts caused by traditional processes and confronted the advantages of SFD. The SFD technique was introduced, along with its latest advances and future perspectives. Financial and environmental gains were also discussed.

Red Disperse Azo Dye Side Chains Influence on Polyethylene Terephthalate Dyeing Performances in Supercritical Carbon Dioxide Media

Supercritical carbon dioxide dyeing (SDD) as a dyeing media not only provides a friendly dyeing environment but also significantly increases polymeric dyeing performances ascribed to strong azo dye affinity. Disperse azo dyes have shown to be highly efficient dyeing agents due to their facile coupling synthesis, side chains position, and length tunability to optimize absorption properties. Herein, we first synthesize two series of disperse red azo dyes via a coupling chemical route. Further, we investigate the position of the electron withdrawing group and alkyl chains length impact onto the absorption and color fastness properties. Upon synthesis, ¹H NMR and mass spectroscopy were used to characterize our newly synthesized series dye structure. Also, according to spectroscopic characterization, the functional group positions as well as the alkyl chains length have a major impact on the dye series maximum light absorption wavelength and performance. We have performed SDD dyeing of polyethylene terephthalate woven and determined each dye color fastness, we find that a reduced electron withdrawing effect and alkyl chains increase reduce color-fastness performances. Overall, our dyes exhibited a good resistance against detergent water, perspiration, abrasion, and friction.

Optimization of Extraction of Natural Antimicrobial Pigments Using Supercritical Fluids: A Review

It has become increasingly popular to replace chemically synthesized compounds with natural counterparts mostly found in natural sources, such as natural pigments. The conventional extraction processes for these compounds are limited by the toxicity and flammability of the solvents. To obtain pure extracts, it is always a longer process that requires several steps. Supercritical fluid extraction (SFE) is a cutting-edge green technology that is continuously increasing and expanding its fields of application, with benefits such as no waste produced, shorter extraction time, automation, and lower solvent consumption. The SFE of natural pigments has high potential in food, textiles, cosmetics, and pharmaceuticals; there are a number of other applications that can benefit from the SFE technique of natural pigments. The pigments that are extracted via SFE have a high potential for application and sustainability because of their biological and antimicrobial properties as well as low environmental risk. This review provides an update on the SFE technique, specifically as it pertains to the optimization of health-promoting pigments. This review focuses on antimicrobial pigments and the high efficiency of SFE in extracting pure antimicrobial pigments. In addition, the optimal conditions, biological activities, and possible applications of each category are explained.

Comparison of Four Density-Based Semi-Empirical Models for the Solubility of Azo Disperse Dyes in Supercritical Carbon Dioxide

Compared to traditional water dyeing, supercritical CO2 fluid waterless dyeing is more advanced concerning zero pollution, energy saving and emission reduction. The measurement of the solubility of disperse dyes in supercritical CO2 provides convenience and technological basis for the popularization and development of this technology. In the current work, the solubility of 2-[4-(2-Cyanoethylethylamino)phenyl]diazenyl-5-nitrobenzonitrile (C.I. Dispersed Red 73), 2,2′-[[4-[(4-Nitrophenyl)azo]phenyl]imino] bis-ethano (C.I. Dispersed Red 19) and 3,3′-[[4-[(4-nitrophenyl)azo]phenyl]imino] bispropiononitrile (C.I. Dispersed Orange S-RL) in supercritical CO2 was determined by flow-type supercritical fluid equipment at pressures ranging from 14 to 26 MPa and temperatures ranging from 343.15 to 403.15 K, and the solubility ranges were 1.96–19.78 × 10−6, 1.51–2.63 × 10−6 and 1.49–2.49 × 10−6 mol/mol, respectively. The increase in pressure P and temperature T has obvious effect on the increase in dye solubility. Dyes with high polarity have low solubility. Four density-based, semi-empirical models—the Chrastil, Mendez-Santiago–Teja, Kumar–Johnston and Bartle models—were employed to correlate and predict the solubility data obtained. The results showed that the relationship between the calculated and experimental values correlated best with the Kumar–Johnston model.

Simultaneous dyeing and antibacterial finishing of polypropylene using vinyl sulfone dye under supercritical carbon dioxide

Polypropylene fibres are difficult to dye using commonly used techniques due to the high crystallinity and non-polar aliphatic structure, that lack reactive places for dyes in the molecule. Dyeing PP fabric in scCO₂ with antibacterial dyes merged the dyeing and finishing methods, resulting in a more productive technique in terms of water and energy consumption. Unmodified polypropylene fabric was dyed with 4-[2-[4-(ethenylsulphonyl)phenyl]diazenyl]-N,N-diethylbenzenamine antibacterial dye under scCO₂ medium. The influences of scCO₂ working parameters, such as dye concentration, pressure, dyeing time, and temperature, on fabric dye absorption expressed as color strength were studied. The color strength (K/S) was measured as well as CIELAB color parameters. The results were compared with its water dyeing analogue and it was observed that color strength as well as color depth (L) of the samples dyed in scCO₂ were noticeably better than its water counterpart. In both scCO₂ and water, the fastness properties (washing, rubbing, and light) of the dyed samples were excellent. Antibacterial activity of the dyed polypropylene sample in scCO₂ was estimated and the results indicated good antibacterial efficiency.

Proposal for an initial screening method for identifying microplastics in marine sediments

Marine debris, which is often called microplastics, is widespread in marine environments, particularly in sediments, and is recognized as an environmental hazard because it concentrates contaminants, forms biofilms, and sinks into marine sediments. In sediments, it may be ingested by benthos and have a negative impact on higher food chain levels. In this study, a new protocol was developed to identify microplastics in various sediment fractions. This protocol combined sieving and staining based on ordinal geotechnical/geological testing methods. The sieving process was derived from the conventional particle size distribution test, and nontoxic dyes were employed in the staining process. The protocol is safe and easy to perform as it merely involves the use of conventional geological/geotechnical testing equipment. The new protocol was successfully employed to stain and categorize different types and sizes of microplastic particles from contaminated sediments. This safe, easy-to-use, and efficient protocol can serve as the basis for a new alternative approach to study microplastics present in sediments, which can be performed using basic materials familiar to geotechnical/geological engineers.

Magnetic nanocomposites for sustainable water purification-a comprehensive review

Numerous contaminants in huge amounts are discharged to the environment from various anthropogenic activities. Waterbodies are one of the major receivers of these contaminants. The contaminated water can pose serious threats to humans and animals, by distrubing the ecosystem. In treating the contaminated water, adsorption processes have attained significant maturity due to lower cost, easy operation and environmental friendliness. The adsorption process uses various adsorbent materials and some of emerging adsorbent materials include carbon- and polymer-based magnetic nanocomposites. These hybrid magnetic nanocomposites have attained extensive applications in water treatment technologies due to their magnetic properties as well as combination of unique characteristics of organic and inorganic elements. Carbon- and polymer-related magnetic nanocomposites are more adapted materials for the removal of various kinds of contaminants from waterbodies. These nanocomposites can be produced via different approaches such as filling, pulse-laser irradiation, ball milling, and electro-spinning. This comprehensive review is compiled by reviewing published work of last the latest recent 3 years. The review article extensively focuses on different approaches for producing various carbon- and polymer-based magnetic nanocomposites, their merits and demerits and applications for sustainable water purification. More specifically, use of carbon- and polymer-based magnetic nanocomposites for removal of heavy metal ions and dyes is discussed in detail, critically analyzed and compared with other technologies. In addition, commercial viability in terms of regeneration of adsorbents is also reviewed. Furthermore, the future challenges and prospects in employing magnetic nanocomposites for contaminant removal from various water sources are presented.