Supercritical fluid (CO2+ethanol) extraction of chlorophylls and carotenoids from Chlorella sorokiniana: COSMO-SAC assisted prediction of properties and experimental approach

Extractability, selectivity, and comprehensiveness in supercritical fluid extraction of seaweed using ternary mixtures of carbon dioxide, ethanol, and water

It is well-known that an ideal extraction method enabling quantitative analysis should give complete extraction of the target analytes as well as minimal co-extraction of unwanted matrix substances. If the extraction method is part of a nontarget screening protocol, the desired analytes can differ widely in terms of chemical properties. In chromatography, terminologies such as recovery, selectivity, and comprehensiveness are well-established and can easily be determined. However, in extraction, these concepts are much less developed. Hence, the aim of our research is to develop and scrutinize theory in extraction with respect to numerical descriptors for extractability, selectivity, and comprehensiveness. Our approach is based on experiments determining the extractability of target analytes and selected interferences. As a case study, we use a pooled sample of three species of seaweed (Alaria esculenta, Laminaria digitata and Ascophyllum nodosum). Target analytes are β-carotene, fucoxanthin, δ-tocopherol, and phloroglucinol; and selected interferences are carbohydrates, proteins, ash, arsenic, and chlorophyll a. As a "green and clean" extraction technique, supercritical fluid extraction (SFE) using mixtures of CO2, ethanol and water were explored using a design of experiment. The temperature was varied between 40-80°C, and the pressure was held constant at 300 bar. Obtained results clearly demonstrate that highest relative selectivity was achieved with CO2 containing only 5 vol% of ethanol and no water, which primarily enabled high extractability of β-carotene, and yielding an extract free of carbohydrates, proteins, and toxic metals such as arsenic. Best methods for highest extractability of the other target analytes varied quite widely. Analytes requiring the highest water content (fucoxanthin and phloroglucinol), also resulted in the lowest relative selectivity. Maximum relative comprehensiveness was achieved using CO2/ethanol/water (40/55/5, v/v/v) at 70°C and 300 bar. Our study demonstrates the feasibility of using relative quantitative descriptors for extractability, selectivity, and comprehensiveness, in optimization strategies for analytical extractions.

Natural Carotenoids: Recent Advances on Separation from Microbial Biomass and Methods of Analysis

Biotechnologically produced carotenoids occupy an important place in the scientific research. Owing to their role as natural pigments and their high antioxidant properties, microbial carotenoids have been proposed as alternatives to their synthetic counterparts. To this end, many studies are focusing on their efficient and sustainable production from renewable substrates. Besides the development of an efficient upstream process, their separation and purification as well as their analysis from the microbial biomass confers another important aspect. Currently, the use of organic solvents constitutes the main extraction process; however, environmental concerns along with potential toxicity towards human health necessitate the employment of "greener" techniques. Hence, many research groups are focusing on applying emerging technologies such as ultrasounds, microwaves, ionic liquids or eutectic solvents for the separation of carotenoids from microbial cells. This review aims to summarize the progress on both the biotechnological production of carotenoids and the methods for their effective extraction. In the framework of circular economy and sustainability, the focus is given on green recovery methods targeting high-value applications such as novel functional foods and pharmaceuticals. Finally, methods for carotenoids identification and quantification are also discussed in order to create a roadmap for successful carotenoids analysis.

Recent Advances in Supercritical CO2 Extraction of Pigments, Lipids and Bioactive Compounds from Microalgae

Supercritical CO₂ extraction is a green method that combines economic and environmental benefits. Microalgae, on the other hand, is a biomass in abundance, capable of providing a vast variety of valuable compounds, finding applications in the food industry, cosmetics, pharmaceuticals and biofuels. An extensive study on the existing literature concerning supercritical fluid extraction (SFE) of microalgae has been carried out focusing on carotenoids, chlorophylls, lipids and fatty acids recovery, as well as the bioactivity of the extracts. Moreover, kinetic models used to describe SFE process and experimental design are included. Finally, biomass pretreatment processes applied prior to SFE are mentioned, and other extraction methods used as benchmarks are also presented.

An eco-friendly method of extracting alizarin from Rubia tinctorum roots under supercritical carbon dioxide and its application to wool dyeing

Because of its low critical temperature and pressure levels, supercritical carbon dioxide (scCO₂) is the most widely used supercritical fluid in the supercritical fluid extraction (SFE) technique. Alizarin was extracted from madder roots (Rubia tinctorum) using scCO₂ under different conditions of co-solvent ratio (0-50%), temperature (45-95 °C), pressure (150-250 bar), extraction time (15-120 min), and flow rate (5-9 mL/min). Based on alizarin recovery and minimization of environmental risk, the optimum conditions were determined. SFE was optimum at 90% CO₂:10% methanol (Me), 65 °C, 250 bar, 45 min, and 9 mL/min. The alizarin recovery, and its content in R. tinctorum extract (RE) under the optimum conditions were 1.34 g/kg roots, and 6.42%, respectively. Using conventional dyeing methods, wool fabrics were dyed with RE at different concentrations (2-6%). Various types of mordants were also used in the dyeing process, including chemical and bio-mordants. Color and fastness properties of dyed wool fabrics were evaluated based on RE concentration and mordant type. A higher RE concentration and the use of mordants, specifically Punica granatum (P. granatum) peels, increased the color characteristics. RE and dyed fabrics exhibited good antibacterial activity against the tested bacterial strains, especially Pseudomonas aeruginosa and Escherichia coli.

Cell disruption and lipid extraction from Chlorella species for biorefinery applications: Recent advances

Chlorella is a promising microalga for CO₂-neutral biorefinery that co-produces drop-in biofuels and multiple biochemicals. Cell disruption and selective lipid extraction steps are major technical bottlenecks in biorefinement because of the inherent robustness and complexity of algal cell walls. This review focuses on the state-of-the-art achievements in cell disruption and lipid extraction methods for Chlorella species within the last five years. Various chemical, physical, and biological approaches have been detailed theoretically, compared, and discussed in terms of the degree of cell wall disruption, lipid extractability, chemical toxicity, cost-effectiveness, energy use, scalability, customer preferences, environment friendliness, and synergistic combinations of different methods. Future challenges and prospects of environmental-friendly and efficient extraction technologies are also outlined for practical applications in sustainable Chlorella biorefineries. Given the diverse industrial applications of Chlorella, this review may provide useful information for downstream processing of the advanced biorefineries of other algae genera.

Optimization of Extraction of Natural Antimicrobial Pigments Using Supercritical Fluids: A Review

It has become increasingly popular to replace chemically synthesized compounds with natural counterparts mostly found in natural sources, such as natural pigments. The conventional extraction processes for these compounds are limited by the toxicity and flammability of the solvents. To obtain pure extracts, it is always a longer process that requires several steps. Supercritical fluid extraction (SFE) is a cutting-edge green technology that is continuously increasing and expanding its fields of application, with benefits such as no waste produced, shorter extraction time, automation, and lower solvent consumption. The SFE of natural pigments has high potential in food, textiles, cosmetics, and pharmaceuticals; there are a number of other applications that can benefit from the SFE technique of natural pigments. The pigments that are extracted via SFE have a high potential for application and sustainability because of their biological and antimicrobial properties as well as low environmental risk. This review provides an update on the SFE technique, specifically as it pertains to the optimization of health-promoting pigments. This review focuses on antimicrobial pigments and the high efficiency of SFE in extracting pure antimicrobial pigments. In addition, the optimal conditions, biological activities, and possible applications of each category are explained.

The Response Surface Optimization of Supercritical CO2 Modified with Ethanol Extraction of p-Anisic Acid from Acacia mearnsii Flowers and Mathematical Modeling of the Mass Transfer

A widely disseminated native species from Australia, Acacia mearnsii, which is mainly cultivated in Brazil and South Africa, represents a rich source of natural tannins used in the tanning process. Many flowers of the Acacia species are used as sources of compounds of interest for the cosmetic industry, such as phenolic compounds. In this study, supercritical fluid extraction was used to obtain non-volatile compounds from A. mearnsii flowers for the first time. The extract showed antimicrobial activity and the presence of p-anisic acid, a substance with industrial and pharmaceutical applications. The fractionation of the extract was performed using a chromatographic column and the fraction containing p-anisic acid presented better minimum inhibitory concentration (MIC) results than the crude extract. Thus, the extraction process was optimized to maximize the p-anisic acid extraction. The response surface methodology and the Box–Behnken design was used to evaluate the pressure, temperature, the cosolvent, and the influence of the particle size on the extraction process. After the optimization process, the p-anisic acid yield was 2.51% w/w and the extraction curve was plotted as a function of time. The simulation of the extraction process was performed using the three models available in the literature.