Effect of the application of surface treatments before and after sintering on the flexural strength, phase transformation and surface topography of zirconia

The physical-mechanical properties of 3D-printed versus conventional milled zirconia for dental clinical applications: A systematic review with meta-analysis

AIM OF STUDY

This systematic review aimed to compare the physical-mechanical properties of 3D-printed (additively manufactured (AM)) zirconia compared to conventionally milled (subtractive manufactured: SM) zirconia specimens.

MATERIALS AND METHODS

A thorough search of Internet databases was conducted up to September 2023. The search retrieved studies that evaluated AM zirconia specimens and restorations regarding the physical-mechanical properties and mechanical behavior of zirconia. The main topic focused on 3Y-TZP. However, records of 4YSZ and 5YSZ were also included to gather more comprehensive evidence on additively manufactured zirconia ceramic. The quality of studies was assessed using the ROB2 tool, Newcastle Ottawa scale, and the Modified Consort Statement. Of 1736 records, 57 were assessed for eligibility, and 38 records were included in this review, only two clinical trials meet the inclusion criteria and 36 records were laboratory studies. There were no signs of mechanical complications and wear to antagonists with short-term clinical observation. SM thin specimens ≤1.5 mm showed statistically significant higher flexural strength than AM zirconia (p ≤ 0.01), while thicker specimens showed comparable outcomes (p > 0.5). The fracture resistance of dental restorations was dependent on the aging protocol, restoration type, and thickness. The bond strength of veneering ceramic to zirconia core was comparable.

CONCLUSIONS

The results pooled from two short-term clinical trials showed no signs of mechanical or biological complications of additively manufactured 3Y-TZP zirconia crowns. The flexural strength might depend on the specimens' thickness, but it showed promising results to be used in clinical applications, taking into account the printing technique and orientation, material composition (yttria content), solid loading, and sintering parameters. 3D-printed restorations fracture resistance improved when adhered to human teeth. The veneering ceramic bond was comparable to milled zirconia specimens. Long-term RCTs are recommended to confirm the mechanical behavior of 3D-printed restorations.

Influence of laser intensity and BaTiO3 content on the surface properties of 3YSZ

Zirconia-based dental implants are in direct contact with living tissues and any improvements in their bioactivity and adhesion to the tissues are highly welcome. In this study, different ratios of barium titanate (BT) were added to 3 mol% yttria-stabilized zirconia (3YSZ) through conventional sintering. The laser-texturing technique was also conducted to improve the biological performance of 3YSZ ceramics. The composition and the surface of the prepared composites were characterized by X-ray diffraction and scanning electron microscopy (SEM), respectively. The roughness and surface wettability of the composites were also measured. Furthermore, MC3T3-E1 pre-osteoblast cells were used for the in vitro experiments. Cell viability was evaluated using a commercial resazurin-based method. Morphology and cellular adhesion were observed using SEM. Based on the results, the laser texturing and the barium titanate content influenced the surface characteristics of the prepared composites. The laser-textured 3YSZ/7 mol% BT composites showed a lower water contact angle compared to the other samples, which indicated superior surface hydrophilicity. The cell viability and cell adhesion of 3YSZ/BT composites increased with the rise in the barium titanate content and laser power. An elongated cell morphology and apatite nucleation were also observed by the BT content. Overall, the laser-treated 3YSZ/5 and 7 mol% BT composites may be promising candidates in hard tissue repair due to their good cell response.

Four-point flexural strength and microtensile bond strength of digitally and conventionally veneered zirconia

This study intended to evaluate the effect of digital veneering on four-point flexural strength (FS) and microtensile bond strength (μTBS) of veneered zirconia. Two different zirconia blocks, a lithium disilicate and a feldspathic ceramic block, and two different layering ceramics were used. IPS e.max Zir CAD (ZC) and Vita In-Ceram YZ (YZ) with yttria stabilized tetragonal zirconia polycrystals (3Y-TZP) were used as substructures. IPS e.max CAD (LD), Vita Mark II (VMII), IPS e.max Ceram (EC) and Vita VM9 (VM9) were used for veneering. Resin cement and fusion ceramic were placed between veneer and zirconia substructure for digital veneering. A total of one hundred and fifty specimens in five groups (n = 30) were prepared for FS and tested in universal machine at 1.0 mm/min. One hundred specimens in five groups (n = 20) were obtained for the μTBS and tested at 1.0 mm/min. Statistical analysis was made by one way ANOVA and Tukey HSD. Conventional veneering showed statistically significant FS. ZC veneered with EC had the highest mean FS and the lowest was obtained in groups veneered through resin cement. YZ layered with VM9 had the highest mean μTBS. ZC veneered through fusion ceramic and YZ veneered through resin cement showed significantly lower and similar μTBS.

Effect of nonthermal argon plasma treatment on the surface properties and phase transformation of zirconia

PURPOSE

This study aims to evaluate the effect of applying different parameters of nonthermal argon plasma (NTAP) on the surface roughness and phase transformation of yttrium-stabilized tetragonal zirconia polycrystalline (Y-TZP) ceramics.

METHODS

A total of 60 zirconia samples were prepared and randomly divided into six groups according to their surface treatments (n = 10). Group 1: control group; Group 2: argon plasma with a flow rate of 5 lt/min for 4 min; Group 3: 8 lt/min for 4 min; Group 4: 8 lt/min for 2 min; Group 5: 5 l/min for 2 min; Group 6: air abrasion with Al2O3 particle. The surface roughness was measured with a profilometer, and surface topography was observed using scanning electron microscopy (SEM). X-ray diffraction (XRD) analysis was performed to investigate the phase transformation.

RESULTS

The air abrasion group showed the highest surface roughness. The lowest relative monoclinic phase amount (Xm) was observed in the control group (0.4%), and the highest Xm value was observed in group 6 (7.8%).

CONCLUSION

While the air abrasion group showed the highest average surface roughness, it also caused the highest phase transformation. With a flow rate of 8 lt/min for 2 min NTAP treatment increased the surface roughness without causing significant phase transformation.

Effect of Ti: Sapphire and Nd: YAG Lasers on Shear Bond Strength at the Zirconia - Veneering Ceramic Juncture

Introduction: This study was conducted to assess the impact of nanosecond and femtosecond lasers on shear bond strength at the zirconia - veneering ceramic juncture. Materials and Methods: The first 60 samples of partially sintered zirconia cylindrical discs measuring 7 mm diameter and 4 mm height were milled and sintered. Then they were randomly divided into three groups namely group C (control, n=10), group N (Nd: YAG laser, n=10), and group T (Ti: sapphire laser n=40) which was further divided based on the duration of laser irradiation, into 4 subgroups (n=10 each) which were 30 seconds, 1 minute, 2 minutes and 3 minutes. Surface treatment was done on sintered zirconia discs based on the group. Following the treatment, the discs were ultrasonically cleaned followed by liner application (IPS Emax Zirliner, Ivoclar-Vivadent) and veneer ceramic layering (IPS e.max Ceram, Ivoclar-Vivadent) of 1.5 mm height. Each sample underwent shear stress in the universal test machine on the mounting jig, and bond strength was evaluated. Data were assessed using ANOVA followed by Tukey’s post hoc multiple comparison analyses. Results: According to one-way ANOVA, there was a significant difference in shear bond strength between the groups. Tukey’s post hoc pair wise comparison test showed a significant difference (P value=0.001) in shear bond strength of all pairs except group C and group N. The results of repeated measures, ANOVA (related and dependent groups) and Tukey’s multiple pair wise comparison test showed that there was a significant difference (P value=0.001) in shear bond strength at 30 seconds and all other groups. Conclusion: Ti: sapphire laser irradiation for 30 seconds can be used as potential surface treatment to increase shear bond strength at the zirconia-veneering ceramic juncture.

Effect of different surface treatments on surface roughness, phase transformation, and biaxial flexural strength of dental zirconia

Background. Interfacial failures at the cement‒restoration interface highlights the importance of effective surface treatment with no adverse effect on the zirconia’s mechanical properties. This study aimed to determine the effect of different surface treatments on dental graded zirconia’s surface roughness and certain mechanical properties.

Methods. Forty sintered zirconia specimens were randomly divided into four groups (n=10): control (no surface treatment), sandblasting (SA), grinding with diamond bur (GB), and Er,Cr:YSGG laser (LS). Following surface treatment, the surface roughness and surface topography of the specimens were examined. X-ray diffraction (XRD) was conducted. In addition, the biaxial flexural strengths of specimens were evaluated. The data were analyzed using one-way analysis of variance (ANOVA) and post hoc Tukey tests; the Pearson correlation coefficient was calculated between either volumetric percentage of monoclinic phase or roughness and flexural strength of specimens (α=0.05).

Results. The GB group exhibited significantly greater surface roughness compared to the other groups (P < 0.005). The LS and control groups exhibited a significantly lower volumetric percentage of the monoclinic phase (P < 0.001) than the GB and SA treatments. The SA group exhibited significantly higher flexural strength than the control (P = 0.02) and GB groups (P < 0.01). Furthermore, the Weibull analysis for the LS showed higher reliability for the flexural strength than other treatments.

Conclusion. Er,Cr:YSGG laser treatment, with the lowest extent of phase transformation and reliable flexural strength, can be a promising choice for surface treatment of zirconia.

On the behaviour of zirconia-based dental materials: A review

Zirconia-based dental materials are extensively used in clinical practice due to their tooth-like appearance, biofunctionality, biocompatibility, and affordability. However, premature clinical failures of veneering porcelains raise a concern about their integrity. Extensive studies have been performed over a decade to resolve this issue, but it is challenging to reference all information effectively. A single source identifying the significance of potential parameters on material performance has not previously been available. An evidence-based meta-narrative review technique was used to review the characteristic parameters that can affect the overall behaviour of zirconia-based materials. Keywords were chosen to assess manuscripts based on scientific coherence with this paper's research objective. Online keyword searches were carried out on ScienceDirect, PubMed, and SAGE databases for relevant published manuscripts from year 1985-2020.261 out of 3170 identified manuscripts were included. A total of 10 parameters were identified and classified into the material, manufacturing, and geometric aspects. The effect of every parameter was reviewed on the performance of the material. A discrepancy in findings was observed and is attributed to the fact that there is no standard methodology. This review acts as a single source that summarizes various parameters' contribution to zirconia-based dental materials' performance. This review facilitates manufacturing improvements by accounting for every parameter's effect on overall performance.

Increasing dental zirconia micro-retentive aspect through ultra-short pulsed laser microstructuring: study on flexural strength and crystal phase characterization

Objectives

Although ultra-short pulsed laser (USPL) microstructuring has previously improved zirconia bond-strength, it is yet unclear how different laser-machined surface microstructures and patterns may influence the material’s mechanical properties. Therefore, the aim of this study was to assess the flexural strength of zirconia after different USPL settings creating three different geometrical patterns with structures in micrometer scale.

Methods

One hundred sixty zirconia bars (3Y-TZP, 21 × 4 × 2.1 mm) were prepared and randomly divided into five groups (n = 32): no surface treatment (negative control-NC); sandblasting with Al₂O₃ (SB); and three laser groups irradiated with USPL (Nd:YVO₄/1064 nm/2-34 J/cm²/12 ps): crossed-lines (LC), random-hatching (LR), and parallel-waves (LW). Bars were subjected to a four-point flexural test (1 mm/min) and crystal phase content changes were identified by X-ray diffraction. Surface roughness and topography were analyzed through 3D-laser-profilometry and SEM. Data were analyzed with parametric tests for roughness and Weibull for flexural strength (α = 5%).

Results

LR (Mean[95%CI]: 852.0 MPa, [809.2–894.7]) was the only group that did not show a significantly different flexural strength than NC (819.8 MPa, [796.6–842.9]), (p > 0.05). All laser groups exhibited higher Weibull moduli than NC and SB, indicating higher reliability and homogeneity of the strength data. An increase of monoclinic phase peak was only observed for SB.

Conclusion

In conclusion, USPL created predictable, homogeneous, highly reproducible, and accurate surface microstructures on zirconia ceramic. The laser-settings of random-hatching (12 ps pulses) increased 3Y-TZP average surface roughness similarly to SB, while not causing deleterious crystal phase transformation or loss of flexural strength of the material. Furthermore, it has increased the Weibull modulus and consequently material’s reliability.

Clinical significance

Picosecond laser microstructuring (LR conditions) of 3Y-TZP ceramic does not decrease its flexural strength, while increasing materials realiability and creating highly reproducible and accurate microstructures. These features may be of interest both for improving clinical survival of zirconia restorations as well as enhancing longevity of zirconia implants.

Coating method for smooth and reinforced surface layer of highly translucent zirconia

Due to the recent evolution of dental ceramic materials, highly translucent zirconia materials have been developed. While this material has high aesthetics, there is still room for improvement in strength. In this study, we investigated to strengthen the high translucent zirconia material. In the study, monoclinic zirconia (mZrO₂) nanoparticles were used as a coating agent. The surface of the highly transparent zirconia was coated with mZrO₂ nanoparticle dispersion by dipping and sintered. Thereby, the high translucent zirconia could obtain about 1.3 times higher strength than the untreated one. The post-coating method introduced in this study would be effective as a simple and economical method for improving highly translucent zirconia strength.

Mechanical properties of glass-fibre-reinforced composite posts after laser irradiation with different energy densities

The aim of the present study was to evaluate the effect of the surface treatments on flexural strengths and flexural modulus of glass-fibre-reinforced composite (GFRC) posts. Sixty-three posts were randomly divided into 9 groups (n = 7), and various surface treatments were performed. The control group was left untreated. Other groups were treated with 9% hydrofluoric acid, sandblasting with 120 µm Al₂ O₃ particles and Er,Cr:YSGG laser irradiation with different powers (1 W, 2 W, 3 W, 4 W, 5 W and 6 W). The samples were subjected to 3-point bending test, and data were calculated. Statistical analysis was performed. The flexural strengths of fibre posts treated with sandblasting, hydrofluoric acid, 1 W and 2 W laser were statistically similar with control group (P > 0.01). However, the flexural strength of fibre posts treated with 3 W, 4 W, 5 W and 6 W laser was statistically lower than control group (P < 0.01). High laser irradiations cause melting on the post surface and breaks in fibrils.

Does the application of surface treatments in different sintering stages affect flexural strength and optical properties of zirconia?

OBJECTIVE

To investigate the influence of surface treatments conducted in presintering and postsintering stages on flexural strength and optical properties of zirconia.

MATERIALS AND METHODS

Specimens were milled from partially sintered zirconia blocks in different geometries and divided into three main groups as presintered, postsintered, and control groups. Test groups were further divided into three subgroups (n = 10) according to the surface treatments conducted (grinding, Er,Cr:YSGG laser irradiation, air-borne particle abrasion [APA]). Four-point flexural strength (σ) test and Weibull analysis were conducted. Color differences (ΔE₀₀ ) and translucency parameter (TP_ab ) were calculated with a spectrophotometer. Surfaces of specimens were scrutinized under FESEM. Data were statistically analyzed.

RESULTS

Postsintered groups exhibited higher σ values (P < .05). Within all groups, highest and lowest σ values were detected at postsintered and presintered APA groups, respectively (P < .05). All ΔE₀₀ values were above the perceptibility threshold (ΔE₀₀  > 0.8). Higher TP_ab values were obtained and deeper scratches were observed in presintered groups.

CONCLUSIONS

Surface treatments performed at postsintering stage had a favorable effect on the flexural strength of all specimens. Surface treatments performed before sintering increased translucency and caused higher ΔE₀₀ values.

CLINICAL SIGNIFICANCE

Surface treatments performed at different sintering stages can alter mechanical and optical properties of zirconia.

Bonding Strength of Luting Cement to Zirconia-Based Ceramic Under Different Surface Treatments

OBJECTIVES

 The aim of this study was to evaluate the bonding strength of self-adhesive luting cement to zirconia under different surface treatments.

MATERIALS AND METHODS

 Thirty-two zirconia samples were randomly divided into eight experimental groups based on the surface treatment employed (Control: no surface treatment; PMM: wear with diamond bur; JAT: blasting with glass beads; PMA: wear with a medium-roughness milling machine; Primer: primer application on the surface without treatment; PMM +Primer: PMM treatment plus primer application; JAT+Primer: JAT treatment plus primer application; and PMA+Primer: PMA treatment plus primer application). Cement cylinders were built on the ceramic surfaces, and the groups were subdivided according to the storage time employed (i.e., 24 hours or 60 days). After storage, the samples were subjected to microshear testing.

STATISTICAL ANALYSIS

 The Kruskal-Wallis test followed by the Dunn test was employed for comparison between the groups (p < 0.05).

RESULTS

 The PMM group yielded the optimal results and the mean values increased after both storage times following the primer application. The Control, PMA, and JAT groups gave similar results after 24 hours, while the JAT group gave superior results following primer application over this storage time. After 60 days of storage, all groups gave improved results following chemical treatment with a primer.

CONCLUSION

 It was concluded that mechanical preparation using the diamond bur followed by primer application significantly improved the bond strength between the ceramic and the luting cement.

Effect of Immediate Dentin Sealing on the Bond Strength of Monolithic Zirconia to Human Dentin

Objective:

This study evaluated the shear bond strength (SBS) of pretreated monolithic zirconia surfaces bonded to human dentin following immediate dentin sealing (IDS) using two different self-adhesive resin luting agents.

Methods and Materials:

Sixty intact human third molars were collected, stored, sectioned appropriately, and molded according to ISO 29022:2013, resulting in 120 dentin specimens. Ceramic cylindrical specimens were fabricated using CAD/CAM technology and sintered as recommended (final bonding area A=2.56 mm2). Specimens were randomly assigned to eight groups (15≥n≥14) depending on dentin conditioning method (IDS or delayed dentin sealing [DDS]), zirconia surface pretreatment (airborne particle abrasion [APA] with 50 μm Al2O3 particles at 3 bar for 10 seconds or tribochemical silica coating [TBC] with 30 μm CoJet particles at 2.8 bar for 10 seconds), and adhesive luting agent type (Panavia F2.0 [PAN] or PermaCem Dual Smartmix [PER]). Bonded specimens were water-stored (37°C, 24 hours) and subjected to SBS testing (50-kgF load cell, 1 mm/min). Fracture type was evaluated with stereomicroscopy. Data (MPa) were statistically analyzed using three-way analysis of variance (α=0.05).

Results:

All factors significantly affected SBS values (p&lt;0.001). Dentin conditioning method presented the greatest effect. Mean SBS values ranged from 12.603 MPa (PER-APA-DDS) to 40.704 MPa (PER-TBC-IDS). Based on the fracture type, adhesive failures at the luting agent–zirconia interface were the least common.

Conclusion:

Bonding strategies for monolithic zirconia restorations could potentially benefit from IDS, regardless of the adhesive luting agent system used.

Effect of airborne particle abrasion and sintering order on the surface roughness and shear bond strength between Y-TZP ceramic and resin cement

This study examined the surface roughness (R_a) and shear bond strength (SBS) of Yttria-stabilized tetragonal zirconia polycrystalline (Y-TZP) ceramic after airborne particle abrasion at different pressures and particle sizes, pre- and post-sintering. Ninety specimens, prepared from Y-TZP ceramic blocks (Vita In-Ceram YZ, Vita Zahnfabrik), were divided into nine subgroups: control, and 50 and 110 µm Al₂O₃ airborne particle abrasion at 3 and 4 bar pressure, before and after sintering, respectively. According to the sintering order, before and after surface treatments, R_a values were measured using a profilometer. SBS to Y-TZP was assessed after thermocycling, using self-adhesive resin cement (Rely X U200, 3M ESPE). Scanning electron microscopy (SEM) and X-ray diffractometry (XRD) were performed on one specimen per group. All surface-treated samples were rougher than the controls. ABS50-4 (50 µm Al₂O₃ airborne particle abrasion at 4 bar pressure before sintering), ABS110-3, and ABS110-4 showed the highest R_a values, among all cohorts. The controls displayed lower SBS values than the treated groups (p<0.05), which had statistically similar results to each other. Airborne particle abrasion of pre-sintered Y-TZP, followed by sintering, increased the tetragonal structure contents.