An efficient and economical treatment for batik textile wastewater containing high levels of silicate and organic pollutants using a sequential process of acidification, magnesium oxide, and palm shell-based activated carbon application

Continuous-Flow System for Methylene Blue Removal Using a Green and Cost-Effective Starch Single-Rod Column

A continuous-flow system based on a green and cost-effective monolithic starch cryogel column was successfully developed for removing methylene blue (MB). The proposed column exhibited high removal efficiency (up to 99.9%) and adsorption capacity (25.4 mg·g-1) for synthetic and real samples with an adsorbent cost of USD 0.02. The influence of various operation parameters, including the flow rate, initial concentration, column height, and temperature, on the MB removal efficiency was examined and reported. The MB removal efficiency remained >99% in the presence of potential interferences, highlighting the good performance of the cryogel column. The Yoon-Nelson dynamic model explained the MB adsorption better than the Bohart-Adams model, as indicated by the higher R2 values (R2 = 0.9890-0.9999) exhibited by the former and current trends of its parameters. The MB removal efficiency of the cryogel column remained at 62.7% after three reuse cycles. The wastewater containing MB collected from a local batik-production community enterprise in Phuket, Thailand was applied to the proposed continuous-flow system under optimum conditions, and results indicated that 99.7% of the MB present in 2.4 L of wastewater was removed. These results validate the excellent application potential of the cryogel column for the continuous-flow adsorption of MB. This study will facilitate future industrial applications and process designs of the continuous-flow system.

Coagulation-flocculation treatment for batik effluent as a baseline study for the upcoming application of green coagulants/flocculants towards sustainable batik industry

The batik industry has been one of the main family businesses in most of the east-coast region of the Malaysian peninsula for many years. However, appropriate water treatment is still a major challenge for this industry. Stringent laws introduced by the Malaysian authorities and the intention to protect the environment are factors that drive researchers to search for suitable, appropriate, affordable and efficient treatment of batik wastewater. Treatment research on batik wastewater is still lacking and coagulation-flocculation treatment using alum was introduced and chosen as a stepping stone toward the selection of green coagulants. This study aimed to determine the best conditions for alum flocculation-coagulation using a standard jar test method. Four main factors were investigated: alum dosage (0.1-3.5 g/L), pH (4-11), settling time (0.5-24 h) and rapid mixing rate (100-300 rpm). Results obtained were further analysed statistically using SPSS software prior to determining the significant effect of variable changes. From this study, the best conditions for batik wastewater treatment using the flocculation-coagulation process were found to be at alum dosage of 1.5 g/L, pH 8, 4 h settling time and a rapid mixing rate of 100 rpm. Chemical oxygen demand (COD), turbidity, colour and total suspended solids (TSS) were removed by 70.7, 92.2, 88.4 and 100%, respectively, under these conditions. This study showed that batik wastewater can be treated by the coagulation-flocculation process using chemical means of alum. This indicates the need for forthcoming developments in natural-based-coagulant-flocculants toward the sustainability of the batik industry.

Green synthesis of magnetic activated carbon from peanut shells functionalized with TiO2 photocatalyst for Batik liquid waste treatment

The composite of magnetic activated carbon derived from peanut shells functionalized titanium dioxide (Fe3O4/TiO2/AC) has been successfully synthesized. The composite was employed to remove indigosol green and Cr(vi) under ultraviolet (UV) and visible light. In this work, the activated carbon was synthesized from a sustainable source of peanut shell by carbonization and activation method employing NaOH as the activating agent. Magnetite was prepared by chemical co-precipitation technique using FeCl3·6H2O and FeSO4·7H2O, and then, the deposition of TiO2 was performed under ultrasonic irradiation. A variety of material characterization, consisting of Fourier transform infrared, X-ray diffraction, and scanning electron microscopy-energy dispersive X-ray, was used to analyze the physicochemical properties of the composite. The effects of pH, irradiation time, and composite mass during optimization performance were investigated. The characterizations represent the dispersed TiO2 in the anatase phase with the existence of magnetic particles. The activity tests revealed the superiority of the composite for applications involving adsorption and photocatalysis under visible light source compared to UV light. It was found that Fe3O4/TiO2/AC yields the efficiency for the removal of indigosol green and Cr(vi) from Batik liquid waste of 92.91 and 76.92%, respectively.

Bench-Scale Fixed-Bed Column Study for the Removal of Dye-Contaminated Effluent Using Sewage-Sludge-Based Biochar

Batik industrial effluent wastewater (BIE) contains toxic dyes that, if directly channeled into receiving water bodies without proper treatment, could pollute the aquatic ecosystem and, detrimentally, affect the health of people. This study is aimed at assessing the adsorptive efficacy of a novel low-cost sewage-sludge-based biochar (SSB), in removing color from batik industrial effluent (BIE). Sewage-sludge-based biochar (SSB) was synthesized through two stages, the first is raw-material gathering and preparation. The second stage is carbonization, in a muffle furnace, at 700 °C for 60 min. To investigate the changes introduced by the preparation process, the raw sewage sludge (RS) and SSB were characterized by the Brunauer–Emmett–Teller (BET) method, Fourier-transform infrared spectroscopy (FTIR), and scanning electron microscopy. The surface area of biochar was found to be 117.7 m2/g. The results of FTIR showed that some functional groups, such as CO and OH, were hosted on the surface of the biochar. Continuous fixed-bed column studies were conducted, by using SSB as an adsorbent. A glass column with a diameter of 20 mm was packed with SSB, to depths of 5 cm, 8 cm, and 12 cm. The volumes of BIE passing through the column were 384 mL/d, 864 mL/d, and 1680 mL/d, at a flow rate of 16 mL/h, 36 mL/h, and 70 mL/h, respectively. The initial color concentration in the batik sample was 234 Pt-Co, and the pH was kept in the range of 3–5. The effect of varying bed depth and flow rate over time on the removal efficiency of color was analyzed. It was observed that the breakthrough time differed according to the depth of the bed and changes in the flow rates. The longest time, where breakthrough and exhausting points occurred, was recorded at the highest bed and slowest flowrate. However, the increase in flow rate and decrease in bed depth made the breakthrough curves steeper. The maximum bed capacity of 42.30 mg/g was achieved at a 16 mL/h flowrate and 12 cm bed height. Thomas and Bohart–Adams mathematical models were applied, to analyze the adsorption data and the interaction between the adsorption variables. For both models, the correlation coefficient (R2) was more than 0.9, which signifies that the experimental data are well fitted. Furthermore, the adsorption behavior is best explained by the Thomas model, as it covers the whole range of breakthrough curves.

Decolorization of Synthetic Azo Dyes under Anaerobic Condition in A Continuous Stirred Tank Reactor

Biological treatment for textile wastewater always has a limitation in term of time of reaction and uncertainty along the process. This study focused on the decolorization of synthetic azo dyes in batch reactors with controlled thermotolerant anaerobic conditions. Less-volatile digested sludge collected from a palm oil biogas reactor was used as the organic biodegradation agent for azo dyes. Digested sludge contains high amounts of microbes with uncertain species viable for decolorization purposes. Sodium acetate trihydrate (C2H9NaO5) was used as carbon source and mixed with a specific composition of minimum salt media (MSM) in batch reactors as an additional nutrient. Digested sludge both in mesophilic (35°C) and thermophilic (55°C) conditions were found to be capable of decolorizing 100, 200 and 300 ppm of three types of azo dyes: Reactive Green 19 (45.56%, 69.73%; 63%, 73.49%; 70.02%, 75.92%), Reactive Orange 16 (46.08%, 78.4%; 64.21%, 85.52%; 74.95%, 85.91%) and Reactive Red 120 (29.11%, 85.32%; 63.35%, 87.69%; 72.02%, 89.5%) respectively after 7 days incubation time. Statistical analysis also showed that the anaerobic thermophilic conditions had significantly accelerated the decolorization process. The anaerobic thermophilic environment will be a good factor to include in future textile wastewater treatment plants.

A preliminary study on heavy metal pollutants chrome (Cr), cadmium (Cd), and lead (Pb) in sediments and beach morning glory vegetation (Ipomoea pes-caprae) from Dasun Estuary, Rembang, Indonesia

This study aimed to assess the condition of the Dasun estuary, Indonesia, from the influence of heavy metals Cr, Cd, and Pb that accumulated in sediments and beach morning glory vegetation (Ipomoea pes-caprae). The results showed that the metal concentrations of Cr, Cd, and Pb in the sediments were 3.39-5.29 mg/kg, 0.21-0.29 mg/kg, and 5.36-6.87 mg/kg, respectively. The concentrations of metals that accumulated in the tissue of entire plants were 0.98-1.22 mg/kg (Cr), 0.31-0.40 mg/kg (Cd), and 0.94-1.23 mg/kg (Pb). Dasun estuary is still in the safe category for the living habitat, even though the concentration of Cd was relatively high and was estimated to originate from batik industry waste. The vegetation of Ipomoea pes-caprae was found to have a high ability to absorb Cd; thus, it can be used as a bioindicator for heavy metals in the environment.

Organic Material for Clean Production in the Batik Industry: A Case Study of Natural Batik Semarang, Indonesia

Batik has become more desirable in the current fashion mode within the global market, but the environmental damage induced by this fabric’s synthetic dye practices is a matter of concern. This study aimed to discuss the application of organic materials as natural dyes in the clean production of textiles to maintain the environment. The research was a case study from the community services program in Kampung Malon, Gunungpati, Semarang City, Indonesia, focused on the batik home industry of the Zie Batik fabric. Furthermore, natural pigments from various plant organs (stem, leaves, wood, bark, and fruit) of diverse species, including Caesalpinia sappan, Ceriops candolleana, Maclura cochinchinensis, Indigofera tinctorial, I. arrecta, Rhizopora spp., Strobilantes cusia, and Terminalia bellirica were used for this type of material. These pigments are more biodegradable, relatively safe, and easily obtained with zero liquid waste compared to the synthetic variants. The leftover wastewater from the coloring stages was further utilized for other processes. Subsequently, the remaining organic waste from the whole procedure was employed as compost and/or timber for batik production, although a large amount of the wastewater containing sodium carbonate (Na2CO3), alum (KAl(SO4)2·12H2O), and fixatives (Ca(OH)2 and FeSO4) were discharged into the environment during the process of mordanting and fixating, with the requirement of additional treatment.

Chlorobenzene levels, component distribution, and ambient severity in wastewater from five textile dyeing wastewater treatment plants

Chlorobenzenes (CBs) present in synthetic dyes are discharged into natural waters during the treatment of textile dyeing wastewater, which may have adverse effects on human and environment. In this study, the existence and removal of 12 CBs in different units of five treatment plants were examined. The ecological risk of CBs in textile dyeing wastewater was assessed by ambient severity (AS) and risk quotients (RQs). The results showed that trichlorobenzene, tetrachlorobenzene, pentachlorobenzene and hexachlorobenzene were ubiquitous in textile dyeing wastewater, and their distribution was similar. In one of the plants, the content of hexachlorobenzene was found to be as high as 9.277 μg/L in the raw water, which was an oil-water mixture. In other plants, there was no significant difference in the content and composition of CBs among influent and effluent suggesting that the conventional wastewater treatment plants cannot improve the existence of them. Monochlorobenzene and dichlorobenzene were not detected, which may have been related to strong volatility, biochemical properties, and weak instrument sensitivity. In the treatment process and effluent, trichlorobenzene is the main pollutant and accounted for 39.51% of all CB. CB removal was found only in the anaerobic system, while the aerobic system did not have the corresponding removal effect on CB and total organic carbon. According to ecological risk assessment, CBs in effluent has not been found the significant potential harm to human health (AS < 1), but posed moderate ecological risk to aquatic ecosystem (RQs > 0.1).