Bioleaching of valuable and hazardous metals from dry discharged incineration slag. An approach for metal recycling and pollutant elimination

Moderate permeability enhanced microbial community turnover and copper extraction during bioleaching of low-grade copper ores

Heap bioleaching is one of the most promising technologies for extracting valuable metals from low-grade ores. However, the effects of permeability of the heap on microbial community and bioleaching efficiency remain unclear. In this study, heap bioleaching systems with different permeability were constructed. Despite the high content of larger particles had better permeability (0.25 cm/s) and oxygen transfer efficiency (0.14), there was a 25 % decrease in copper extraction compared with the moderate permeability group (81.2 %), while low permeability (0.025 cm/s) could cut the extraction in half (48.5 %). The fine profiles of microbial communities based on relatively and absolutely quantitative technologies suggested that permeability significantly affected microbial diversity, biomass, and composition. Microbial community evenness was crucial to improving extraction than biomass. Additionally, Thermoplasmatales except for Acidiplasma and Ferroplasma played vital roles in bioleaching. This study highlighted the delicate trade-off of particle size-mediated permeability for intensifying bioleaching efficiency of low-grade copper ores.

Exploring bioleaching potential of indigenous Bacillus sporothermodurans ISO1 for metals recovery from PCBs through sequential leaching process

The low efficiency and selectivity limitations of biohydrometallurgy technique compel the researchers to explore novel microbial strains acclimated to metal existence site with higher toxicity tolerance and bioleaching capability in order to improve the role of bioleaching process for e-waste management. The current study aimed to explore bioleaching potential of indigenous Bacillus sporothermodurans ISO1; isolated from metal habituated site. The statistical approach was utilized to optimize a variety of culture variables including temperature, pH, glycine concentration and pulp density that impact bio-cyanide production and leaching efficiency. The highest dissolution of Cu and Ag, 78% and 37% respectively, was obtained at 40 °C, pH 8, glycine concentration 5 g L^-1, and pulp density 10 g L^-1 through One Factor at a Time (OFAT), which was further increased up to 95% Cu and 44% Ag recovery through the interactive effect of key factors in the Response Surface Methodology (RSM) approach. Furthermore, Chemo-biohydrometallurgy approach was utilized to overwhelm the specificity limitation; as higher concentration of Cu in computer printed circuit boards (CPCBs) causes interference to recover other metals. The sequential leaching through ferric chloride (FeCl₃), recovered Cu prior to bio-cyanidation by B. sporothermodurans ISO1 and resulted in the improved leaching of Ag (57%), Au (67%), Pt (60%), etc. The current work reports on B. sporothermodurans ISO1, a new Bacillus strain that exhibits highest toxicity tolerance (EC50 = 425 g L^-1) than earlier reported stains and has higher leaching potential that can be implemented to large-scale biometallurgical process for e-waste treatment to achieve the agenda of sustainable development goal (SDG) under the strategies of urban mining.

Characterization and genomic analysis of two novel psychrotolerant Acidithiobacillus ferrooxidans strains from polar and subpolar environments

The bioleaching process is carried out by aerobic acidophilic iron-oxidizing bacteria that are mainly mesophilic or moderately thermophilic. However, many mining sites are located in areas where the mean temperature is lower than the optimal growth temperature of these microorganisms. In this work, we report the obtaining and characterization of two psychrotolerant bioleaching bacterial strains from low-temperature sites that included an abandoned mine site in Chilean Patagonia (PG05) and an acid rock drainage in Marian Cove, King George Island in Antarctic (MC2.2). The PG05 and MC2.2 strains showed significant iron-oxidation activity and grew optimally at 20°C. Genome sequence analyses showed chromosomes of 2.76 and 2.84 Mbp for PG05 and MC2.2, respectively, and an average nucleotide identity estimation indicated that both strains clustered with the acidophilic iron-oxidizing bacterium Acidithiobacillus ferrooxidans. The Patagonian PG05 strain had a high content of genes coding for tolerance to metals such as lead, zinc, and copper. Concordantly, electron microscopy revealed the intracellular presence of polyphosphate-like granules, likely involved in tolerance to metals and other stress conditions. The Antarctic MC2.2 strain showed a high dosage of genes for mercury resistance and low temperature adaptation. This report of cold-adapted cultures of the At. ferrooxidans species opens novel perspectives to satisfy the current challenges of the metal bioleaching industry.

A cleaner approach for high-efficiency regeneration of base and precious metals from waste printed circuit boards through stepwise oxido-acidic and thiocyanate leaching

This work evaluated a green route for developing an eco-friendly flowsheet to regenerate base and precious metals from waste printed circuits boards (WPCBs). Copper (as nanoparticles with an average diameter of 50 nm) and other base metals were extracted via oxidative acid leaching with high efficiency. Thiocyanate was employed for the first time as a green and economical reagent for the extraction of gold from pretreated WPCB. The effect of various parameters, including reagent dosage and temperature, was evaluated on the gold leaching rate, and 100% gold dissolution was achieved at the optimal condition. It was found that ferric iron concentration as the gold leaching oxidant has a notable effect on gold extraction. Also, at temperatures above room temperature, the recovery rate increases in a short period and then decreases continuously. The activation energy of the optimum gold thiocyanate leaching was found to be 42.84 kJ/mol, indicating chemical reaction to be the rate-controlling step. Gold extraction from the thiocyanate medium was carried out by employing activated carbon, where 100% gold adsorption was achieved in 2 h. Toxicity assessment of final residue revealed that it could be categorized as an environmentally safe waste with negligible risk.

Optimized biogenic sulfuric acid production and application in the treatment of waste incineration residues

The biological leaching of metals from different waste streams by bacteria is intensively investigated to address metal recycling and circular economy goals. However, usually external addition of sulfuric acid is required to maintain the low pH optimum of the bacteria to ensure efficient leaching. Extremely acidophilic Acidithiobacillus spp. producing sulfuric acid and ferric iron have been investigated for several decades in the bioleaching of metal-containing ores. Their application has now been extended to the extraction of metals from artificial ores and other secondary sources. In this study, an optimized process for producing biogenic sulfuric acid from elemental sulfur by two sulfur-oxidizing species, A. thiooxidans and A. caldus and their combinations, was investigated in batch and stirred tank experiments. Using a combined culture of both species, 1.05 M and 1.4 M biogenic sulfuric acid was produced at 30 °C and 6% elemental sulfur in batch and semi continuous modes, respectively. The acid produced was then used to control the pH in a heap bioleaching system in which iron- and sulfur-oxidizing A. ferrooxidans was applied to biologically leach metals from waste incineration residuals. Metals like Cu, Ni, Al, Mn, and Zn were successfully recovered by 99, 93, 84, 77 and 68%, respectively within three weeks of heap bioleaching. Overall, a potential value recovery of incorporated metals >70% could be achieved. This highlights the potential and novelty of applying extremely acidophilic sulfur-oxidizing bacteria for cheap and efficient production of biogenic sulfuric acid and its use in pH control.

Bioleaching and Selective Precipitation for Metal Recovery from Basic Oxygen Furnace Slag

Decreasing ore grades and an increasing consumption of metals has led to a shortage of important primary raw materials. Therefore, the urban mining of different deposits and anthropogenic stocks is of increasing interest. Basic oxygen furnace (BOF) slag is produced in huge quantities with the so-called Linz-Donawitz process and contains up to 5.2, 0.9, 0.1, and 0.07% of Mn, Al, Cr, and V, respectively. In the present study, sulfur-oxidizing Acidithiobacillus thiooxidans and iron- and sulfur-oxidizing Acidithiobacillus ferridurans were applied in batch and stirred tank experiments to investigate the biological extraction of metals from BOF slag. In the batch experiments, up to 96.6, 52.8, 41.6, and 29.3% of Cr, Al, Mn, and V, respectively, were recovered. The stirred tank experiments, with increasing slag concentrations from 10 to 75 g/L, resulted in higher extraction efficiencies for A. ferridurans and lower acid consumption. Selective metal precipitation was performed at pH values ranging between 2.5 and 5.0 to study the recovery of Mn, Al, Cr, and V from the biolixiviant. Selective precipitation of V and Cr was achieved at pH 4.0 from A. thiooxidans biolixiviant, while Fe and V could be selectively recovered from A. ferridurans biolixiviant at pH 3.0. This work revealed the potential of BOF slag as an artificial ore for urban mining and demonstrated that combining bioleaching and selective precipitation is an effective method for sustainable metal recovery.

Bio-Based Processes for Material and Energy Production from Waste Streams under Acidic Conditions

The revolutionary transformation from petrol-based production to bio-based production is becoming urgent in line with the rapid industrialization, depleting resources, and deterioration of the ecosystem. Bio-based production from waste-streams is offering a sustainable and environmentally friendly solution. It offers several advantages, such as a longer operation period, less competition for microorganisms, higher efficiency, and finally, lower process costs. In the current study, several bio-based products (organic acids, biomethane, biohydrogen, and metal leachates) produced under acidic conditions are reviewed regarding their microbial pathways, processes, and operational conditions. Furthermore, the limitations both in the production process and in the scale-up are evaluated with future recommendations.

Synthetic biology approaches to copper remediation: bioleaching, accumulation and recycling

One of the current aims of synthetic biology is the development of novel microorganisms that can mine economically important elements from the environment or remediate toxic waste compounds. Copper, in particular, is a high-priority target for bioremediation owing to its extensive use in the food, metal and electronic industries and its resulting common presence as an environmental pollutant. Even though microbe-aided copper biomining is a mature technology, its application to waste treatment and remediation of contaminated sites still requires further research and development. Crucially, any engineered copper-remediating chassis must survive in copper-rich environments and adapt to copper toxicity; they also require bespoke adaptations to specifically extract copper and safely accumulate it as a human-recoverable deposit to enable biorecycling. Here, we review current strategies in copper bioremediation, biomining and biorecycling, as well as strategies that extant bacteria use to enhance copper tolerance, accumulation and mineralization in the native environment. By describing the existing toolbox of copper homeostasis proteins from naturally occurring bacteria, we show how these modular systems can be exploited through synthetic biology to enhance the properties of engineered microbes for biotechnological copper recovery applications.

Optimized bioleaching of copper by indigenous cyanogenic bacteria isolated from the landfill of e-waste

In this study, indigenous cyanogenic bacterial strains were isolated on nutrient, minimal salt, and soil extract media at various culture conditions from two distinct landfills of e-waste, Iran. Based on their cyanide formation profiles, five most potent isolates were selected for optimization and to this end, the influence of the most effective factors on cyanide production including pH, glycine concentration and temperature were assessed using one-factor at a time method (OFAT). Initial pH of 7, glycine concentration of 2 g/L and temperature of 30°C were obtained as optimal conditions for most of the isolates. Additionally, two bioleaching processes were applied for each bacteria to detect the effect of optimal conditions on bioleaching and to assay their potential in the mobilization of copper. Under optimal conditions and pulp density of 1 g/L, copper recoveries were recorded as 96.73%, 82.49%, 81.17%, 41.72%, and 31.52% by S22, N13, N37, N23, and N41 respectively during 10 days which is approximately 1.5-5 times higher than the recovery obtained without optimization. During the optimization and the bioleaching process, the pH fluctuation of the flasks was monitored which validated the activity of the microorganisms.

Bioleaching for resource recovery from low-grade wastes like fly and bottom ashes from municipal incinerators: A SWOT analysis

Bioleaching (or microbial leaching) is a biohydrometallurgical technology that can be applied for metal recovery from anthropogenic waste streams. In particular, fly ashes and bottom ashes of municipal solid waste incineration (MSWI) can be used as a target material for biomining. Globally, approximately 46 million tonnes of MSWI ashes are produced annually. Currently landfilled or used as aggregate, these contain large amounts of marketable metals, equivalent to low-grade ores. There is opportunity to recover critical materials as the circular economy demands, using mesophile, moderately thermophile, and extremophile microorganisms for bioleaching. A Strengths, Weaknesses, Opportunities and Threats (SWOT) analysis was developed to assess the potential of this biotechnology to recover critical metals from MSWI wastes. Bioleaching has potential as a sustainable technology for resource recovery and enhanced waste management. However, stakeholders can only reap the full benefits of bioleaching by addressing both the technical engineering challenges and regulatory requirements needed to realise and integrated approach to resource use.

Ni and Cu recovery by bioleaching from the printed circuit boards of mobile phones in non-conventional medium

There is a substantial volume of mobile phone waste every year. Due to the disadvantages of traditional methods, it is necessary to look for biological processes that are more eco-friendly and economical to recover metals from e-waste. Fungi provide large amounts of organic acids and dissolve metals but using sucrose in the medium is not economical. In this paper, the main objective is to find a suitable alternative carbon substrate instead of sucrose for fungi bioleaching of Ni and Cu in printed circuit boards (PCBs) of mobile phones using Penicillium simplicissimum. Four kinds of carbon sources (including sucrose, cheese whey, sugar, and sugar cane molasses) were selected. Also, pH and number of spores in inoculum were optimized by response surface methodology (RSM) for all carbon sources. The results showed the simultaneous maximum recovery of Cu and Ni is not possible. For Cu recovery, sugar is the best economical and simplistic medium instead of sucrose. Maximum recovery of Cu (90%) gained at the pH of 7, 3.3 × 10⁷ spores, and in sugar. The amount of Ni recovery (89%) was highest in molasses, at the pH of 2, and 10⁶ spores. The results proved non-conventional carbon sources improve bioleaching efficiency and the possibility of industrialization.