Synthesis of carbon nanotubes using biochar as precursor material under microwave irradiation

A review of the next-generation biochar production from waste biomass for material applications

The development of carbonaceous materials such as biochar has triggered a hot spot in materials application. Carbon material derived from biomass could be a vital platform for energy storage and conversion. Biochar-based materials deliver a novel approach to deal with the current energy-related challenges. To design and utilize the maximum potential of biochar for environmentally sustainable applications, it is crucial to understand the recent progress and advancement in molecular structures of biochar to discover a new possible field to simplify structural application networks. However, most of the studies demonstrated the application of biochar in the form of soil enhancers and bio-adsorbents, reducing soil emissions of greenhouse gases and as fertilizers. The present review on biochar highlighted the application of biochar-based materials in various energy storage and conversion sectors, comprising different types of conversion technologies, biochar formation mechanisms, modification techniques on biochar surface chemistry and its functionality, catalysts, biochar application in energy storage gadgets such as supercapacitors and nanotubes, bio-based composite materials and inorganic based composites materials. Finally, this review addressed some vital outlooks on the prospect of the functionalization and best utilization of biochar-supported materials in numerous energy storage and conversion fields. After reviewing the literature, it was directed that advanced and in-depth research is essential for structural analysis and separation, considering the macroscopic and microscopic evidence of the formed structural design of biochar for specific applications.

Biomass waste-derived carbon materials for sustainable remediation of polluted environment: A comprehensive review

In response to the growing global concern over environmental pollution, the exploration of sustainable and eco-friendly materials derived from biomass waste has gained significant traction. This comprehensive review seeks to provide a holistic perspective on the utilization of biomass waste as a renewable carbon source, offering insights into the production of environmentally benign and cost-effective carbon-based materials. These materials, including biochar, carbon nanotubes, and graphene, have shown immense promise in the remediation of polluted soils, industrial wastewater, and contaminated groundwater. The review commences by elucidating the intricate processes involved in the synthesis and functionalization of biomass-derived carbon materials, emphasizing their scalability and economic viability. With their distinctive structural attributes, such as high surface areas, porous architectures, and tunable surface functionalities, these materials emerge as versatile tools in addressing environmental challenges. One of the central themes explored in this review is the pivotal role that carbon materials play in adsorption processes, which represent a green and sustainable technology for the removal of a diverse array of pollutants. These encompass noxious organic compounds, heavy metals, and organic matter, encompassing pollutants found in soils, groundwater, and industrial wastewater. The discussion extends to the underlying mechanisms governing adsorption, shedding light on the efficacy and selectivity of carbon-based materials in different environmental contexts. Furthermore, this review delves into multifaceted considerations, spanning the spectrum from biomass and biowaste resources to the properties and applications of carbon materials. This holistic approach aims to equip researchers and practitioners with a comprehensive understanding of the synergistic utilization of these materials, ultimately facilitating effective and affordable strategies for combatting industrial wastewater pollution, soil contamination, and groundwater impurities.

Preparation, Modification, and Application of Biochar in the Printing Field: A Review

Biochar is a solid material enriched with carbon produced by the thermal transformation of organic raw materials under anoxic or anaerobic conditions. It not only has various environmental benefits including reducing greenhouse gas emissions, improving soil fertility, and sequestering atmospheric carbon, but also has the advantages of abundant precursors, low cost, and wide potential applications, thus gaining widespread attention. In recent years, researchers have been exploring new biomass precursors, improving and developing new preparation methods, and searching for more high-value and meaningful applications. Biochar has been extensively researched and utilized in many fields, and recently, it has also shown good industrial application prospects and potential application value in the printing field. In such a context, this article summarizes the typical preparation and modification methods of biochar, and also reviews its application in the printing field, to provide a reference for future work.

Influence of Biochar and Bio-Oil Loading on the Properties of Epoxy Resin Composites

In this study, we evaluated the use of bio-oil and biochar on epoxy resin. Bio-oil and biochar were obtained from the pyrolysis of wheat straw and hazelnut hull biomass. A range of bio-oil and biochar proportions on the epoxy resin properties and the effect of their substitution were investigated. TGA curves showed improved thermal stability for degradation temperature at the 5% (T5%), 10% (T10%), and 50% (T50%) weight losses on bioepoxy blends with the incorporation of bio-oil and biochar with respect to neat resin. However, decreases in the maximum mass loss rate temperature (T_max) and the onset of thermal degradation (T_onset) were obtained. Raman characterization showed that the degree of reticulation with the addition of bio-oil and biochar does not significantly affect chemical curing. The mechanical properties were improved when bio-oil and biochar were incorporated into the epoxy resin. All bio-based epoxy blends showed a large increase in Young's modulus and tensile strength with respect to neat resin. Young's modulus was approximately 1955.90 to 3982.05 MPa, and the tensile strength was between 8.73 and 13.58 MPa for bio-based blends of wheat straw. Instead, in bio-based blends of hazelnut hulls, Young´s modulus was 3060.02 to 3957.84 MPa, and tensile strength was 4.11 to 18.11 Mpa.

The characteristic difference between non-drilosphere and drilosphere-aged biochar: Revealing that earthworms accelerate the aging of biochar

Numerous researches have been conducted on the effects of biotic and abiotic-induced aging on the physicochemical characteristics and functions of biochar; however, the impacts of earthworm-induced aging on biochar have not been reported. Hence, we conducted a microscopic experiment simulating a 'drilosphere' to explore the influence of earthworm activity on the natural aging of rice husk biochar (RHBC) through the difference in biochar characteristics after aging in drilosphere and non-drilosphere. The earthworm activity increases the available nitrogen (AN) and dissolved organic matter (DOM) contents of aged RHBC and changes its composition. The increase of DOM and AN content may recruit more microorganisms to colonize biochar and accelerate the biological oxidation of biochar. Furthermore, earthworm activity significantly increased the contents of oxygen (O) and O-containing functional groups in the aged RHBC and decreased the stability (aromaticity) of the aged RHBC, suggesting that the earthworm activity accelerates the natural aging of biochar. Earthworm feeding promotes physical damage to biochar. Besides, the earthworm activity decreased the pH, hydrophilicity and specific surface area (SSA) of aged RHBC but enhanced the adsorption capacity of aged RHBC for heavy metals. The higher content of O-containing functional groups on the surface of drilosphere-aged RHBC was the main reason for its higher adsorption performance. Earthworm feeding promotes physical damage to biochar. These results indicate that earthworm activity can accelerate the natural aging of biochar and alter its physicochemical characteristics and functions. This study illustrates how biochar characteristics change in earthworm-soil systems, which will help scientifically evaluate the long-term effectiveness of biochar.

Corn Cob Char as Catalyst Support for Developing Carbon Nanotubes from Waste Polypropylene Plastics: Comparison of Activation Techniques

The future and continuity of nanomaterials are heavily dependent on their availability and affordability. This could be achieved when cheap materials are actively employed as starting materials for nanomaterials synthesis. In this study, waste corn cob char was used as support during the preparation of the NiMo catalyst, and the effect of different char-activating techniques on the microstructure, yield and quality of carbon nanotubes (CNTs) obtained from waste polypropylene (PP) plastics using the chemical vapor deposition (CVD) technique was investigated. Properties of the catalysts and obtained nanomaterials were evaluated by XRD, SEM, N₂ physisorption experiment, FTIR, Raman spectroscopy and TEM. Results showed improved surface properties of the NiMo catalyst supported on chemically (NiMo/AC_X) and physically activated char (NiMo/AC_T) compared to the NiMo catalyst supported on non-activated char (NiMo/AC₀). High-quality CNTs were deposited over NiMo/AC_T compared to NiMo/AC_X and NiMo/AC₀. It was also observed that different activation methods resulted in the formation of CNTs of different microstructures and yield. Optimum yield (470.0 mg CNTs/g catalyst) was obtained with NiMo/AC₀, while NiMo/AC_T gave the least product yield (70.0 mg CNTs/g catalyst) of the as-produced nanomaterials. Based on the results of the analysis, it was concluded that utilizing a cheap pyrogenic product of waste corn cob as a catalyst support in a bimetallic NiMo catalyst could offer a promising approach to mass producing CNTs and as a low-cost alternative in CNTs production from waste plastics.

Biochar production with amelioration of microwave-assisted pyrolysis: Current scenario, drawbacks and perspectives

In recent years, biomass has been reported to obtain a wide range of value-added products. Biochar can be obtained by heating biomass, which aids in carbon sinks, soil amendments, resource recovery, and water retention. Microwave technology stands out among various biomass heating technologies not only for its effectiveness in biomass pyrolysis for the production of biochar and biofuel but also for its speed, volumetrics, selectivity, and efficiency. The features of microwave-assisted biomass pyrolysis and biochar are briefly reviewed in this paper. An informative comparison has been drawn between microwave-assisted pyrolysis and conventional pyrolysis. It focuses mainly on technological and economic scenario of biochar production and environmental impacts of using biochar. This source of knowledge would aid in the exploration of new possibilities and scope for employing microwave-assisted pyrolysis technology to produce biochar.

Eco-friendly synthesis of carbon nanotubes and their cancer theranostic applications

Carbon nanotubes (CNTs) with attractive physicochemical characteristics such as high surface area, mechanical strength, functionality, and electrical/thermal conductivity have been widely studied in different fields of science. However, the preparation of these nanostructures on a large scale is either expensive or sometimes ecologically unfriendly. In this context, plenty of studies have been conducted to discover innovative methods to fabricate CNTs in an eco-friendly and inexpensive manner. CNTs have been synthesized using various natural hydrocarbon precursors, including plant extracts (e.g., tea-tree extract), essential oils (e.g., eucalyptus and sunflower oil), biodiesel, milk, honey, and eggs, among others. Additionally, agricultural bio-wastes have been widely studied for synthesizing CNTs. Researchers should embrace the usage of natural and renewable precursors as well as greener methods to produce various types of CNTs in large quantities with the advantages of cost-effectiveness and environmentally benign features. In addition, multifunctionalized CNTs with improved biocompatibility and targeting features are promising candidates for cancer theranostic applications owing to their attractive optical, chemical, thermal, and electrical properties. This perspective discusses the recent developments in eco-friendly synthesis of CNTs using green chemistry-based techniques, natural renewable resources, and sustainable catalysts, with emphasis on important challenges and future perspectives and highlighting techniques for the functionalization or modification of CNTs. Significant and promising cancer theranostic applications as well as their biocompatibility and cytotoxicity issues are also discussed.

Citric-Acid-Assisted Preparation of Biochar Loaded with Copper/Nickel Bimetallic Nanoparticles for Dye Degradation

Immobilization of nanocatalysts on biochar is receiving unprecedented interest among material and catalysis scientists due to its simplicity, versatility, and high efficiency. Herein, we propose a new direct approach to obtain bimetallic copper/nickel nanoparticles loaded on olive stone biochar. The bimetallic-coated biochar and the reference materials, namely bare biochar, copper rich-loaded biochar, and nickel-loaded biochar, were prepared by pyrolysis from olive pit powder particles impregnated first with citric acid (CA) and then with copper and nickel nitrates at 400 °C under nitrogen flow. We employed citric acid in the process in order to examine its effect on the structural and textural properties of biochar supporting the metallic nanoparticles. Surprisingly, citric acid induced the formation of agglomerated or even raspberry-shaped bimetallic copper/nickel nanoparticles. Large 450–500 nm agglomerates of ~80 nm bimetallic CuNi NPs were noted for B-CA@CuNi. Interestingly, for biochar material prepared with initial Cu/Ni = 10 molar ratio (B-CA@CuNi10/1), the bimetallic NPs formed unusual nanoraspberries (174 ± 8 nm in size), which were agglomerates of individual 10–20 nm CuNi10/1 nanoparticles. The B-CA@CuNi and reference materials were characterized by Raman spectroscopy, scanning electron microscopy (SEM)/energy-dispersive X-ray spectroscopy (EDX), X-ray diffraction (XRD), and magnetometry. The B-CA@CuNi and B-CA@Ni materials could be efficiently attracted with a magnet but not B-CA@CuNi10/1 due to the low nickel loading. B-CA@CuNi was tested as a catalyst for the degradation of methyl orange (MO). Discoloration was noted within 10 min, much faster than a similar material prepared in the absence of CA. B-CA@CuNi could be recycled at least 3 times while still exhibiting the same fast catalytic discoloration performance. This paper stresses the important role of citric acid in shaping bimetallic nanoparticles loaded in situ on biochar during the slow pyrolysis process and in enabling faster catalytic discoloration of organic dye solution.

Biomass derived functional carbon materials for supercapacitor applications

Biochar produced from the thermochemical conversion of biomass, provides a green and sustainable platform for the preparation of various functional carbon materials (porous carbon, heteroatom doped biochar, carbon nanotubes, graphene, carbon quantum dots, etc.) towards advanced application. Their preparation involves the physical as well as chemical activation of biochar or directly from the biomass. The inherent versatile physicochemical properties of these versatile materials have been explored for the construction of the electrochemical energy storage devices like supercapacitors. In the present review, the various methodologies for the preparation of various biomass-derived carbon materials are summarized. Further utilization of these materials in supercapacitor electrodes and the properties associated with their charge storage ability, along with associated challenges and perspectives are also discussed.

Heavy metal removal by biomass-derived carbon nanotubes as a greener environmental remediation: A comprehensive review

The concentrations of heavy metal ions found in waterways near industrial zones are often exceed the prescribed limits, posing a continued danger to the environment and public health. Therefore, greater attention has been devoted into finding the efficient solutions for adsorbing heavy metal ions. This review paper focuses on the synthesis of carbon nanotubes (CNTs) from biomass and their application in the removal of heavy metals from aqueous solutions. Techniques to produce CNTs, benefits of modification with various functional groups to enhance sorption uptake, effects of operating parameters, and adsorption mechanisms are reviewed. Adsorption occurs via physical adsorption, electrostatic interaction, surface complexation, and interaction between functional groups and heavy metal ions. Moreover, factors such as pH level, CNTs dosage, duration, temperature, ionic strength, and surface property of adsorbents have been identified as the common factors influencing the adsorption of heavy metals. The oxygenated functional groups initially present on the surface of the modified CNTs are responsible towards the adsorption enhancement of commonly-encountered heavy metals such as Pb²⁺, Cu²⁺, Cd²⁺, Co²⁺, Zn²⁺, Ni²⁺, Hg²⁺, and Cr⁶⁺. Despite the recent advances in the application of CNTs in environmental clean-up and pollution treatment have been demonstrated, major obstacles of CNTs such as high synthesis cost, the agglomeration in the post-treated solutions and the secondary pollution from chemicals in the surface modification, should be critically addressed in the future studies for successful large-scale applications of CNTs.

Conversion of pyrolytic non-condensable gases from polypropylene co-polymer into bamboo-type carbon nanotubes and high-quality oil using biochar as catalyst

The conversion of low-value plastic waste into high-value products such as carbon nanomaterial is of recent interest. In the current study, the non-condensable pyrolysis gases, produced from Polypropylene Copolymer (PPC) feedstock, was converted into bamboo-type carbon nanotubes (BCNTs) through catalytic chemical vapour deposition using biochar. Experiments were conducted in a three-zone furnace fixed bed reactor, where PPC was pyrolysed in the second zone and carbon nanotubes (CNTs) growth was eventuated in the third zone. The effects of different growth temperatures (500, 700, 900 °C) and biochar particle sizes (nanoparticle as well as 0-100 and 100-300 μm) were investigated to optimise the production of hydrogen and the yield of carbon nanotubes on the biochar surface. Biochar samples used in the synthesis of CNTs were obtained from the pyrolysis of saw dust at 700 °C in a muffle furnace. Analyses performed by using Scanning electron microscopy, Transmission electron microscopy, X-ray diffraction, and Raman spectroscopy techniques suggested that the best crystalline structure of CNTs were obtained at 900 °C with nano-sized biochar as a catalyst. The strong gas-solid contact and void fraction of nano-sized particles enhances the diffusion-precipitation mechanism, leading to the growth of CNTs. The nano-sized biochar increased hydrogen production at 900 °C and reduced the polycyclic aromatic hydrocarbons content in oil to only 1%, which is advantageous for further utilisation. Therefore, the production of high-value CNTs from waste plastic using low-cost biochar catalyst can be a sustainable approach in the management of waste plastic while participating in the circular economy.

Microwave assisted carbonization and activation of biochar for energy-environment nexus: A review

Conventional thermochemical conversion techniques for biofuel production from lignocellulosic biomass is often non-selective and energy inefficient. Microwave assisted pyrolysis (MAP) is cost and energy-efficient technology aimed for value-added bioproducts recovery from biomass with less environmental impacts. The present review emphasizes the performance of MAP in terms of product yield, characteristics and energy consumption and further it compares it with conventional pyrolysis. The significant role of biochar as catalyst in microwave pyrolysis for enhancing the product selectivity and quality, and the influence of microwave activation on product composition identified through sophisticated techniques has been highlighted. Besides, the application of MAP based biochar as soil conditioner and heavy metal immobilization has been illustrated. MAP accomplished at low temperature creates uniform thermal gradient than conventional mode, thereby producing engineered char with hotspots that could be used as catalysts for gasification, energy storage, etc. The stability, nutrient content, surface properties and adsorption capacity of biochar was enhanced by microwave activation, thus facilitating its use as soil conditioner. Many reviews until now on MAP mostly dealt with operational conditions and product yield with limited focus on comparative energy consumption with conventional mode, analytical techniques for product characterization and end application especially concerning agriculture. Thus, the present review adds on to the current state of art on microwave assisted pyrolysis covering all-round aspects of production followed by characterization and applications as soil amendment for increasing crop productivity in addition to the production of value-added chemicals, thus promoting process sustainability in energy and environment nexus.

Determination of Metallic Impurities in Carbon Nanotubes by Glow Discharge Mass Spectrometry

A method for the rapid assessment of metallic impurities in carbon nanotubes (CNTs) by pin-cell source geometry glow discharge mass spectrometry (GDMS) is presented. Pins were prepared by pressing CNT powder onto an indium substrate. GDMS analysis was performed using high-carbon-content nanotube and coal-certified reference materials for calibration purposes. This approach enables the calibrated measurement of 41 elemental impurities in CNTs. The method was validated by the analysis of NIST SRM 2483 single-wall CNTs (raw soot) with good agreement with the certified values. The proposed measurement approach could also be applied not only for CNTs but also for the assessment of precursor materials used in the synthesis of CNTs and for quality control during the entire manufacturing process. The ability to assess the presence of all metallic impurities in a simple, reliable, high-throughput manner will allow the industry to real-time monitor any changes in the product process, access its toxicity, and environmental impact. As sample preparation is maintained to a minimum, this allows the determination of metallic impurities at concentration levels that are usually not attainable by most techniques.

A microwave irradiation-persulfate-formate system for achieving the detoxification and alkali-activated composite geopolymerization of the chromate-contaminated soil

A microwave (MA) irradiation-persulfate-formate system was constructed to detoxify Cr contamination and solidify the geopolymerization of the alkali-activated composite material. Three series of experiments were correspondingly conducted to evaluate the treatment for the chromate-contaminated soil. The changes in the molar ratios of formate to persulfate and the mass rates of fortifier to soil led to a significantly greater reduction of Cr^VI in the detoxification experiments. The increase of blast furnace slag from 50% to 80% in the composite cementitious materials (CCM) intensified the immobilization efficiencies of chromate and the compressive strengths of geopolymer blocks. MA irradiation potentially enhanced the binding of Ca cations to the aluminosilicate compounds. The degree of reaction in the phenomenological kinetics model mathematically verified the geopolymerization process. Ettringite was formed within the structure of the geopolymer in the coupling system. Sulfate radicals released from persulfate not only contributed to the detoxification process but also strengthened the immobilization process.

Insight into the effect of lignocellulosic biomass source on the performance of biochar as persulfate activator for aqueous organic pollutants remediation: Epicarp and mesocarp of citrus peels as examples

In this work, the cellulose-enriched mesocarp of tangerine peels (TP) and the lignin-enriched epicarp of the peels (e-TPs) were used as examples to unveil the link between the basic components (cellulose, hemicellulose and lignin) in lignocellulosic biomass and catalytic activity of biochar towards peroxymonosulfate (PMS) activation. The TP biochar exhibits sheet-like morphology and high porosity, while the e-TPs biochar shows a bulk morphology. Accordingly, the former outperformed the latter in terms of catalytic degradation of phenol with PMS, attributing to the higher content of cellulose than lignin in the TP precursor, which was further supported by comparing the catalytic activity of biochar prepared from binary mixtures containing different proportions of cellulose and lignin. Nonradical oxidation pathway based on singlet oxygen (¹O₂) and electron-transfer mechanism was involved in the TP biochar/PMS system and the key role of CO group in biochar for ¹O₂ generation was computationally demonstrated. Additionally, the unique porous structure and surface chemistry of TP biochar endows it an excellent adsorbent for various organic pollutants. Herein, this work provides an insight into the effect of lignocellulosic biomass source on the catalytic property of biochar, which would be beneficial to screen lignocellulosic biowastes to prepare high-performance biochar for water remediation.

Synthesis, Characterization, and Analysis of Hybrid Carbon Nanotubes by Chemical Vapor Deposition: Application for Aluminum Removal

Hybrid carbon nanotubes (CNTs) are grown on biomass powder-activated carbon (bio-PAC) by loading iron nanoparticles (Fe) as catalyst templates using chemical vapor deposition (CVD) and using acetylene as carbon source, under specific conditions as reaction temperature, time, and gas ratio that are 550 °C, 47 min, and 1, respectively. Specifications of hybrid CNTs were analyzed and characterized using field emission scanning electron microscope (FESEM) with energy-dispersive X-ray spectroscopy (EDX), transmission electron microscopic (TEM), Fourier-transform infrared (FTIR), X-ray diffraction (XRD), thermogravimetric analysis (TGA), surface area Brunauer-Emmett-Teller (BET), and zeta potential. The results revealed the high quality and unique morphologies of hybrid CNTs. Furthermore, removal and capacity of Al3+ were optimized by response surface methodology (RSM). However, the results revealed that the pseudo-second-order model well represented adsorption kinetic data, while the isotherm data were effectively fitted using a Freundlich model. The maximum adsorption capacity was 347.88 mg/g. It could be concluded that synthesized hybrid CNTs are a new cost-effective and promising adsorbent for removing Al3+ ion from wastewater.

Using sewage sludge with high ash content for biochar production and Cu(II) sorption

The ash content of municipal sewage sludge is generally high. However, the manner in which the composition of ash affects biochar properties and sorption remains unclear. Sewage sludge from two cities, Chongqing and Kunming, were pyrolyzed at different temperatures to produce biochar in this work. The physicochemical properties of biochar were investigated by bulk chemical characteristics (such as FTIR, XPS, Raman analysis, and elemental analysis) and benzene polycarboxylic acid (BPCA) molecular biomarkers, after which they were correlated with sorption characteristics. In comparison with biochar from Chongqing sewage sludge (CSS), biochar from Kunming sewage sludge (KSS) showed stronger polarity, a larger specific surface area (SSA) and more functional groups, but a lower degree of graphitization and aromatization. These differences may result from the higher aluminum (Al) content of KSS. The single-point sorption coefficient K_d values of biochar derived from CSS and KSS were analyzed together. K_d was positively correlated with the SSA and pore volume of sewage sludge and biochar produced at 200-300 °C. For biochar produced at 300-700 °C, the K_d value was positively correlated with the O content, O/C and (O + N)/C. The pyrolysis temperature of 300 °C was a threshold temperature for Cu(II) sorption onto biochar, at which there was a balance between decreased oxygen-containing functional groups and increased SSA. The findings of this study show that higher Al content in sewage sludge was beneficial to pore volume enlargement and functional group retention during the pyrolysis process.