Review of solar dryers for agricultural products in Asia and Africa: An innovation landscape approach

An experimental evaluation of drying banana slices using a novel indirect solar dryer under variable conditions

Novel thermal characteristics of drying banana slices in an indirect dryer are presented for four different experimental drying conditions in the forced convection mode. The novel characteristics include measuring the airflow velocity in the drying chamber, measuring the thermal profiles in different trays comprehensively and measuring the relative humidity under different conditions. Two tests are carried for 16 h in two consecutive days (8 h per day for each test). The first test is on acloudy day followed by a sunny day, while the second test is carried out on two consecutive sunny days. Tests 3 and 4 are 24 h tests with high (0.23 m/s) and low (0.11 m/s) average drying chamber airflow velocities under good solar radiation conditions. The maximum temperatures obtained in the collector and the drying chamber are around 80 and 48 °C, respectively, for the 16 h tests. Significantly lower collector and drying chamber temperatures are obtained due to cloudy conditions. Maximum collector temperatures are around 84 and 95 °C for the high and low average airflow chamber velocities for the 24 h tests. The corresponding maximum temperatures in the drying chamber are around 50 °C for the 24 tests. The final moisture ratios are 0.26 (cloudy and sunny days) and 0.20 (two sunny days), respectively, for the 16 h tests. These final moisture ratios are lower than those obtained for the 24 h tests which are 0.32 and 0.28, respectively. Increasing the drying chamber airflow velocity results in faster moisture removal during sunshine hours for the 24 h tests. For tests 1, 2, 3 and 4, the maximum average collector efficiencies during the sunshine period are around 60, 80, 40 and 10 %, respectively. The average drying efficiencies for the total solar drying period for tests 1,2,3 and 4 on day 1 are 6.9, 6.9, 5.5 and 5.7 % respectively. These values are comparable, suggesting that the average collector powers, airflow velocities and efficiencies have a very small effect on the average solar drying efficiency for the whole drying period. The quality of the bananas slices mainly in terms of the colour and shape is also compared with previous studies and commercially available products. A reasonably acceptable quality product is obtained.

Applied insight: studying reducing the carbon footprint of the drying process and its environmental impact and financial return

Harnessing solar energy is one of the most important practical insights highlighted to mitigate the severe climate change (CC) phenomenon. Therefore, this study aims to focus on the use of hybrid solar dryers (HSDs) within an environmentally friendly framework, which is one of the promising applications of solar thermal technology to replace traditional thermal technology that contributes to increasing the severity of the CC phenomenon. The HSD, based on a traditional electrical energy source (HSTEE) and electrical energy from photovoltaic panels (HSPVSE), was evaluated compared to a traditional electrical (TE) dryer for drying some medicinal and aromatic plants (MAPs). This is done by evaluating some of the drying outputs, energy consumed, carbon footprint, and financial return at 30, 40, and 50°C. The best quality of dried MAP samples in terms of essential oil (EO, %) and microbial load was achieved at 40°C. The HSTEE dryer has reduced energy consumption compared to the TE dryer by a percentage ranging from 37% to 54%. The highest CO2 mitigated ratio using the HSTEE dryer was recorded in thyme, marjoram, and lemongrass samples, with values ranging from 45% to 54% at 30, 40, and 50°C. The highest financial return obtained from energy consumption reduction and carbon credit footprint was achieved at 50°C, with values ranging from 5,313.69 to 6,763.03 EGP/year (EGP ≈ 0.0352 USD) when coal was used as a fuel source for the generation of electricity. Moreover, the HSPVSE dryer achieved a 100% reduction in traditional energy consumption and then reduced CO2 emissions by 100%, which led to a 100% financial return from both energy reduction and carbon credit. The highest financial returns were observed at 50°C, with values ranging from 13,872.56 to 15,007.02, 12,927.28 to 13,984.43, and 11,981.99 to 12,961.85 EGP/year (EGP ≈ 0.0352 USD) for coal, oil, and natural gas, respectively. The HS dryers show potential for environmental conservation contribution; furthermore, earning money from energy savings and carbon credit could help improve the living standards and maximize benefits for stakeholders.

Development and evaluation of a hybrid smart solar dryer

A hybrid smart solar dryer (HSSD) based on indirect forced convection and a controlled auxiliary heating system was developed, fabricated, and tested to be convenient for sunny and cloudy weather conditions. The achievements of the developed dryer focus on controlling the temperature of the dryer, increasing the drying rate, reducing energy consumption, and providing high-quality products. The HSSD was tested and evaluated for drying basil and sage herbs at 30, 40, and 50°C. The results showed that the fresh basil and sage leaves of 1 kg with a moisture content of 84.7% and 75.53% (wet basis) were dried within 58, 46, 32 and 38, 28, and 20 h at 30, 40, and 50°C, respectively. Correspondingly, the traditional drying methods achieved 96 h outdoors and 144 h indoors at room temperature. The average of the fabricated flat-plate solar collector efficiency (thermal efficiency, ηfpsc ) was ranged from 49.18% ± 9.52% to 66.02% ± 2.8%. The highest drying rates were achieved with the HSSD method. Moreover, the HSSD method led to a remarkable saving in energy with values ranging from 25.54% to 77.1% versus the traditional drying methods. While the best quality in terms of essential oil content and microbial load for the dried basil and sage herbs was achieved by the HSSD at 40°C. Finally, the HSSD is a promising energy-efficient method where it can save 70% of energy consumption, thus reducing the carbon footprint of drying processes, and providing higher quality products compared to the conventional methods.

Comprehensive review on ideas, designs and current techniques in solar dryer for food applications

Due to the expansion of residents, the consumption of non-renewable energy increased enormously, thus indirectly increasing pollution and affecting the surroundings. To reduce pollutions in the surroundings, it is recommended to choose non-conventional energy sources. By satisfying this, we can probably decrease the non-renewable sources of energy, by consuming the solar power in day-to-day life in the application of food drying process. In this review article, we have discussed the classification of solar dryer and the impact of design modifications performed in the components of solar dryer and assessed the various types of solar dryer performance, cost estimations and designs performed in solar dryer of food applications which were not discussed in the earlier research. The primary and critical task in designing the solar dryer is to achieve higher efficiency at minimum cost. Hence, proper analysis of drying application, selection of suitable components and suitable design must be carried out to attain efficient dryer. Considering these characteristics, this paper primarily focuses on the effective design parameters incorporated with various efficiency enhancement processes of the solar dryer in the applications of food drying techniques. Thus, this review paper delivers the various classifications, design parameters, performance enhancement methods, properties and valuable assets of solar dryer, which helps to develop the sustainable green eco-friendly environment most primarily, in the application of food drying process. This review article concreted the way for upcoming considerations and provided the techniques for the studies to convey the work for promoting method enhancements.

Where is the market? Assessing the role of dryer performance and marketability of solar-dried products in acceptance of solar dryers amongst smallholder farmers

Agricultural technological development is a crucial strategy for agricultural commercialization and socio-economic transformation in Africa. However, a key challenge to technology use in agriculture remains the limited farmer acceptance of unfamiliar technologies. This paper uses a sample of 245 okra farmers drawn from northern Uganda to assess the drivers of the farmer acceptance of solar drying technology. On the basis of drying performance, farmers perceive the solar dryer to perform better than the open sun-drying method. Structural equation modelling results show that the drying rate and perceived product quality are the main determinants of farmer perceptions on product marketability. Further, product marketability drives acceptance of solar dryers among farmers. We conclude that acceptance of solar dryers is dependent on: i) the drying rate, ii) favorable perceptions towards product quality, and iii) perceived marketability of the solar-dried product. We call for policy action on intensification of efforts that promote solar drying technology, including supporting local artisans to fabricate dryers, to enable increased value addition and consumption of nutritious foods.

Environmental and ecological risk assessment of municipal sewage sludge management using a sustainable solar drying system

Providing a cost-effective and suitable way for sewage sludge refinement with the purpose of reducing environmental impacts or reutilization of sewage sludge can be an important issue for researchers. This study is inclined at bringing an economical and sustainable solution to sludge management in a municipal wastewater treatment plant. Three types of sludges were collected for the experiments: raw sludge was collected during winter (R.S.), digested sludge was collected during winter (D.S.1), and digested sludge was collected during summer time (D.S.2). This study proposes replacing mechanical drying by a solar drying system. Experimental analysis was carried out to determine the total solids (TS), volatile solids (VS), heavy metals concentration, and pollution index (index of geo accumulation, contamination factor, ecological risk factor). The solar drying system was demonstrated to be very efficient with the three samples achieving a dry solid content of 96.96% for R.S., 96.75% for D.S.1, and 93.60% for D.S.2. after solar drying. While pollution index calculations showed that all three sludges present a low potential ecological risk.

Review of Recent Efforts in Cooling Photovoltaic Panels (PVs) for Enhanced Performance and Better Impact on the Environment

The global need for energy has grown in tandem with mankind’s development and spread. This has resulted in an increase in the use of fossil energy sources, a decline in these sources and an increase in pollution, necessitating the search for renewable energy sources. One of the important ways to reduce pollution resulting from the increasing consumption of fossil energy is to enhance the sources of solar energy, of which photovoltaic cells (PV) are one of its most important tools. Therefore, it was necessary to pay attention to improving its efficiency for it to become a promising source of clean energy. PVs turn solar energy into electricity; however, the amount of electricity generated decreases as the temperature of the cells rises in response to the sun’s heat. Cooling of the optical surfaces is one of the most important elements to consider while running solar PV systems to obtain maximum efficiency. The electrical efficiency of PVs is enhanced when suitable cooling technology is used, and the rate of cell breakdown is reduced over time, extending the life of the PV panels. There are many materials used to remove unwanted heat in PV cells, and in recent years, the focus has been on integrating nanomaterials in specific proportions with traditional cooling materials such as water to improve their thermal properties. As a bio-material that is environmentally friendly, renewable, sustainable, inexpensive and has high mechanical properties, cellulose nanocrystals (CNCs) are one of the most promising materials for improving the properties of cooling materials for cooling PV cells and improving their performance.

Six Main Contributing Factors to High Levels of Mycotoxin Contamination in African Foods

Africa is one of the regions with high mycotoxin contamination of foods and continues to record high incidences of liver cancers globally. The agricultural sector of most African countries depends largely on climate variables for crop production. Production of mycotoxins is climate-sensitive. Most stakeholders in the food production chain in Africa are not aware of the health and economic effects of consuming contaminated foods. The aim of this review is to evaluate the main factors and their degree of contribution to the high levels of mycotoxins in African foods. Thus, knowledge of the contributions of different factors responsible for high levels of these toxins will be a good starting point for the effective mitigation of mycotoxins in Africa. Google Scholar was used to conduct a systemic search. Six factors were found to be linked to high levels of mycotoxins in African foods, in varying degrees. Climate change remains the main driving factor in the production of mycotoxins. The other factors are partly man-made and can be manipulated to become a more profitable or less climate-sensitive response. Awareness of the existence of these mycotoxins and their economic as well as health consequences remains paramount. The degree of management of these factors regarding mycotoxins varies from one region of the world to another.

Comparison between Quality Traits of Solar-Dried and Freeze-Dried Origanum syriacum L. (Za'atar)

There is growing interest in Origanum syriacum due to attractive culinary applications and functional properties. Solar drying is the most common conventional method for drying Origanum syriacum L. (Za’atar) in Mediterranean region. This study aimed to evaluate the quality traits of solar dried za’atar in comparison to freeze dried za’atar. Proximate composition (moisture, protein, fat, fiber, carbohydrates, and ash), color index (L*a*b*), macro and microstructure, sensory, and microbiological characteristics were evaluated. Solar dried za’atar exhibited significantly lower fat content (1.10 vs. 1.64%, p < 0.05) than freeze dried za’atar. Solar drying led to severe changes in color values compared to freeze drying. Solar drying exhibited loss in the structural integrity and leave hairs more than freeze drying. Moreover, freeze-dried za’atar exhibited significantly lower total aerobic count (4.92 vs. 5.23, p < 0.05) and yeasts and mold count (4.59 vs. 5.36, p < 0.05) than solar-dried za’atar. Panelists were able significantly to differentiate between solar- and freeze dried za’atar. Freeze-dried za’atar had significantly lower hedonic score of color, odor, taste, and overall acceptance than solar dried za’atar. In conclusion, using freeze drying achieved good improvements in some quality traits for za’atar while solar dried za’atar showed better sensory perception.

Drying Behavior and Curcuminoids Changes in Turmeric Slices during Drying under Simulated Solar Radiation as Influenced by Different Transparent Cover Materials

Dried turmeric is used as a spice and traditional medicine. The common drying methods for turmeric (Curcuma longa L.) are sun drying and solar drying. In this study, turmeric slices with a thickness of 2 mm were dried at 40, 50, 60, and 70 °C in a laboratory hot-air dryer with a simulated solar radiation applied through transparent polycarbonate cover (UV impermeable) and PMMA cover (UV permeable). Air velocity and relative humidity of drying air were fixed at 1.0 M·s⁻¹ and 25 g H₂O kg⁻¹ dry air, respectively. Light significantly increased the sample temperature under both covers. Page was the best model to predict the drying characteristics of turmeric slices. Drying rate correlated with the effective moisture diffusivity, which increased at higher temperature. The hue angle (h°) of turmeric was distinctly lower at 70 °C under both covers. The dried products were of intensive orange color. Curcumin, demethoxycurcumin, and total curcuminoids were affected by the cumulated thermal load (CTL). The lowest curcumin content was found at 40 °C under PMMA (highest CTL). The optimum drying condition was 70 °C under polycarbonate cover due to shorter drying time and better preservation of color and curcuminoids in the dried product.

Sustainable Solar Drying of Brewer’s Spent Grains: A Comparison with Conventional Electric Convective Drying

Spent grains from microbreweries are mostly formed by malting barley (or malt) and are suitable for a further valorization process. Transforming spent grains from waste to raw materials, for instance, in the production of nontraditional flour, requires a previous drying process. A natural convection solar dryer (NCSD) was evaluated as an alternative to a conventional electric convective dryer (CECD) for the dehydration process of local microbrewers’ spent grains. Two types of brewer’s spent grains (BSG; Golden ale and Red ale) were dried with both systems, and sustainability indices, specific energy consumption (eC), and CO2 emissions were calculated and used to assess the environmental advantages and disadvantages of the NCSD. Then, suitable models (empirical, neural networks, and computational fluid dynamics) were used to simulate both types of drying processes under different conditions. The drying times were 30–85 min (depending on the drying temperature, 363.15 K and 333.15 K) and 345–430 min (depending on the starting daytime hour at which the drying process began) for the CECD and the NCSD, respectively. However, eC and CO2 emissions for the CECD were 1.68–1.88 · 10−3 (kW h)/kg and 294.80–410.73 kg/(kW h) for the different drying temperatures. Using the NCSD, both indicators were null, considering this aspect as an environmental benefit.

Experimental studies on natural convection open and closed solar drying using external reflector

For low temperature agricultural crop and meat drying, dryers utilizing the renewable energy source (solar energy) appear to be an efficient technique as it is ecofriendly, energy efficient, and available in free of cost. This work presents the experimental investigation on a solar food dryer equipped with external reflectors to enhance the rate of drying efficiency by removing the moisture content available in the anchovy fish. A comparison of conventional open solar drying is carried out to assess the parameters such as drying efficiency, moisture removal rate, and heat energy required for drying the anchovy fish using the modified solar dryer using the natural convection technique. From the experimental results it is observed that the relative humidity greatly influence the rate of drying. The average relative humidity during the experiments using open solar drying is found as 50-65% whereas, the using solar dryer the average relative humidity inside the chamber is found as 20-35%. The relative humidity of the fish using open solar drying is higher as compared to solar dryer drying as the drying products are kept in open atmosphere. The physical examination results on the dried products proved that using a modified solar dryers, the dried product is free from insects, and dust. Also, it is found that the loss of color from the product is a minimum while compared to conventional open solar drying. The results showed that the thermal efficiency of top tray (dryer 1) and bottom tray (dryer 2) is comparatively higher as compared to that of conventional open solar drying and found as 16.73 and 19.34 %, respectively. Results also showed that nearly 20.05% of the energy could be saved using the modified solar dryer as compared to the open solar drying technique.

Solar Cookers and Dryers: Environmental Sustainability and Nutraceutical Content in Food Processing

This work reviewed the state of the art concerning solar cookers and dryers used in food processing. The general description of solar cookers and dryers was presented, with a specific attention to the equipment where the cooking takes place with the contribution of the direct sunlight. Some insight about the history of design and development of devices that use solar light to process food were provided. The possibility to store the heat produced by solar light using Phase Change Materials was analyzed. Moreover, some "case-studies" were revised and discussed, in which solar light is efficiently used to dry or cook food, focusing on the quality of the food in terms of nutraceuticals content. The analyzed literature points out the necessity for further research about the effects produced by direct solar rays on different foods. The reliable data on this aspect will allow assessment of the quality of food transformation by solar cookers and dryers, adding a strong incentive to the development of such devices, up to now primarily motivated by energy-saving and environmental issues.

Performance Evaluation of an Inflatable Solar Dryer for Maize and the Effect on Product Quality Compared with Direct Sun Drying

Maize is an important staple in Africa, which necessitates immediate drying to preserve the postharvest quality. The traditional drying of maize in the open sun is prone to adverse weather and extraneous contamination. In this study, the drying performance of an inflatable solar dryer (ISD) was compared to direct sun drying (DSD) in Gombe Town, Wakiso District (Uganda) by analysing the moisture content, yeasts, moulds, aflatoxin, and colour. The maximum temperature inside the ISD reached 63.7 °C and averaged 7 °C higher than the ambient temperature. Maize was dried using both methods to a moisture content below 14% after two days. In one of the received maize lots that was already heavily contaminated after harvest, drying with DSD and ISD reduced the aflatoxin content from 569.6 µg kg−1 to 345.5 µg kg−1 and 299.2 µg kg−1, respectively. Although the drying performance in terms of drying time and product quality regarding colour, yeast, and mould was similar for both drying methods, the advantage of ISD in reducing the risk of spoilage due to sudden rain is obvious. A strategy for the early detection of aflatoxins in maize is recommended to avoid contaminated maize in the food chain.

Producing non-traditional flour from watermelon rind pomace: Artificial neural network (ANN) modeling of the drying process

An artificial neural network (ANN) model was developed to simulate the convective drying process of watermelon rind pomace used in the fabrication of non-traditional flour. Also, the drying curves obtained experimentally were fitted with eleven different empirical models to compare both modeling approaches. Lastly, to reduce the required fossil fuel in the convective drying process, two types of solar air heaters (SAH) were presented and experimentally evaluated. The optimization of the ANN by a genetic algorithm (GA) resulted in an optimal number of neurons of nine (9) for the first hidden layer and ten (10) for the second hidden layer. Also, the ANN performed better than the best fitted empirical model. Simulations with the trained ANN showed very promising generalization capabilities. The type II SAH showed the best performance and the highest air temperature it reached was 45 °C. The specific energy consumption (SEC) needed to dry the watermelon rind at this temperature and the CO₂ emissions were 609 kWh.kg^-1 and 318 kg CO₂.kWh^-1, respectively. Using the type II SAH, this energy amount would be saved without CO₂ emissions. To reach higher drying temperatures the combination of the SAH and the electrical convective dryer is possible.