Coupling magnetic particles with flocculants to enhance demulsification and separation of waste cutting emulsion for engineering applications

Sources, colloidal characteristics, and separation technologies for highly hazardous waste nanoemulsions

Nanoemulsions play a crucial role in various industries. However, their application often results in hazardous waste, posing significant risks to human health and the environment. Effective management and separation of waste nanoemulsions requires special attention and effort. This review provides a comprehensive understanding of waste nanoemulsions, covering their sources, characteristics, and suitable treatment technologies, intending to mitigate their environmental impact. This study examines the evolution of nanoemulsions from beneficial products to hazardous wastes, provides an overview of the production processes, fate, and hazards of waste nanoemulsions, and highlights the critical characteristics that affect their stability. The latest advancements in separating waste nanoemulsions for recovering oil and reusable water resources are also presented, providing a comprehensive comparison and evaluation of the current treatment techniques. This review addresses the significant challenges in nanoemulsion treatment, provides insights into future research directions, and offers valuable implications for the development of more effective strategies to mitigate the hazards associated with waste nanoemulsions.

Destructing surfactant network in nanoemulsions by positively charged magnetic nanorods to enhance oil-water separation

The separation of ultrafine oil droplets from wasted nanoemulsions stabilized with high concentration of surfactants is precondition for oil reuse and the safe discharge of effluent. However, the double barriers of the interfacial film and network structures formed by surfactants in nanoemulsions significantly impede the oil-water separation. To destroy these surfactant protective layers, we proposed a newly-developed polyethyleneimine micelle template approach to achieve simultaneous surface charge manipulation and morphology transformation of magnetic nanospheres to magnetic nanorods. The results revealed that positively charged magnetic nanospheres exhibited limited separation performance of nanoemulsions, with a maximum chemical oxygen demand (COD) removal of 50%, whereas magnetic nanorods achieved more than 95% COD removal in less than 30 s. The magnetic nanorods were also applicable to wasted nanoemulsions from different sources and exhibited excellent resistance to wide pH changes. Owing to their unique one-dimensional structure, the interfacial dispersion of magnetic nanorods was significantly promoted, leading to the efficient capture of surfactants and widespread destruction of both the interfacial film and network structure, which facilitated droplet merging into the oil phase. The easy-to-prepare and easy-to-tune strategy in this study paves a feasible avenue to simultaneously tailor surface charge and morphology of magnetic nanoparticles, and reveals the huge potential of morphology manipulation for producing high-performance nanomaterials to be applied in complex interfacial interaction process. We believe that the newly-developed magnetic-nanorods significantly contribute to hazardous oily waste remediation and advances technology evolution toward problematic oil-pollution control.

Demulsification Treatment of Spent Metalworking Fluids by Metal Cations: The Synergistic Effect and Efficiency Evaluation

In this paper, various metal ions were utilized for the demulsification of spent metalworking fluids discharged from an automobile parts workshop. Five types of metal ions, i.e., Fe3+, Al3+, Fe2+, Ca2+ and Mg2+, combined with coagulant were systematically evaluated, and the synergistic effect as well as the optimum operating conditions were studied. The results indicated that the Ca2+ as well Mg2+ possessed hardly efficiency for the demulsification, on the contrary, Fe2+ reduced the yield of the by-product sludge and lowered the SV30 ratio, and Al3+ boosted the CODCr removal. Furthermore, Fe3+ and Al3+ had a significant synergistic effect to achieve a better transmittance and a higher CODCr/SV30 ratio which revealed that more CODCr was removed, as well as less by-product sludge was generated. For a better demulsification of spent metalworking fluids, the optimum operating conditions were gathered as follows: the dosage of metal ions was 0.08 mol/L with Al3+:Fe3+ ratio was 1.5:1, the reaction pH was 6.00, the reaction time was 18.00 min and the temperature was 323.00 K. Based on this, the CODCr removal, the SV30 ratio and the transmittance and CODCr/SV30 ratio of the spent metalworking fluids were 80.21%, 40.00%, 95.20% and 128.33 mg/mL, respectively. This combined metal ion demulsification method possessed an advantageous minimization of spent metalworking fluids, which greatly benefited the automobile parts workshops in cutting down the operating cost in environmental protection.

Effect of the gradual increase of Na2SO4 on performance and microbial diversity of aerobic granular sludge

Aerobic granular sludge (AGS) is a promising technology in treating saline wastewater. The effects of sodium sulfate on contaminant removal performance and sludge characteristics of AGS were studied. The results showed that under the stress of sodium sulfate, AGS kept good removal performance of ammonia nitrogen (NH+ 4-N), chemical oxygen demand (COD), and total nitrogen (TN), with removal efficiency reaching 98.7%, 91.5% and 62.7%, respectively. When sodium sulfate reached 14700 mg/L, nitrite oxidizing bacteria (NOB) were inhibited and nitrite accumulation occurred, but it had little impact on total phosphorus (TP) removal. Under the stress of sodium sulfate, compactness and settling performance of AGS was enhanced. The microbial community greatly varied and the microbial diversity of aerobic granular sludge has decreased under the stress of sodium sulfate. The study reveals that AGS has great potential in application on treating saline wastewater.

Influence of the Hollowness and Size Distribution on the Magnetic Properties of Fe3O4 Nanospheres

In this study, Fe₃O₄ nanospheres with different levels of hollowness were successfully prepared by the solvent thermal method. The synthesized Fe₃O₄ nanospheres were characterized by transmission electron microscopy, X-ray diffraction, and vibrating sample magnetometry, and Image-Pro software was used to analyze the hollowness of the Fe₃O₄ nanospheres for the first time. It was found that excess reactants could lead to the disappearance of the hollow structure of the Fe₃O₄ nanospheres, and the reason for this phenomenon was discussed as due to entropy increase theory. Furthermore, the influence of the hollowness and size distribution on the magnetic properties of the Fe₃O₄ nanospheres was evaluated. The magnetic properties of a Fe₃O₄ nanosphere with a hollowness of 10.48% showed a relatively high saturation magnetization of 103 emu/g and a rather low coercivity (54 Oe). The as-prepared Fe₃O₄ nanospheres are expected to be useful in a wide range of fields such as drug-delivery and energy applications.