Flash Sintering of dense alumina ceramic discs with high hardness

Ceramic 3D Printing via Dye-Sensitized Photopolymerization Under Green LED

Photopolymerization-based ceramic 3D printing shows unmatched superiority in fabricating high-performance ceramic parts compared with the conventional preparation technology. Nevertheless, it remains challenging to achieve efficient 3D printing due to the light scattering in photosensitive ceramic slurries, increasing the width of solidification and reducing the curing depth during photocuring. Herein, we report an efficient ceramic 3D printing approach based on curcuminoid dye-sensitized photopolymerization under green light-emitting diode (LED). For deep penetration and minimal light scattering, ceramic bodies with good performance can be produced from a ceramic slurry with curcuminoid dye by using a green LED-digital light processing (DLP) 3D printer. Curcuminoid dye was found to provide the ability to transfer electrons to photoinitiator and play a role in improving the accuracy of the entire 3D printing process. The proposed approach here provides a viable solution toward efficient ceramic additive manufacturing by green LED-DLP-3D printing.

Characterization of Al2O3 Matrix Composites Fabricated via the Slip Casting Method Using NiAl-Al2O3 Composite Powder

This work aimed to characterize Al2O3 matrix composites fabricated by the slip casting method using NiAl-Al2O3 composite powder as the initial powder. The composite powder, consisting of NiAl + 30 wt.% Al2O3, was obtained by mechanical alloying of Al2O3, Al, and Ni powders. The composite powder was added to the Al2O3 powder to prepare the final powder for the slip casting method. The stained composite samples presented high density. EDX and XRD analyses showed that the sintering process of the samples in an air atmosphere caused the formation of the NiAl2O4 spinel phase. Finally, the phase composition of the composites changed from the initial phases of Al2O3 and NiAl to Al2O3, Ni, and NiAl2O4. However, in the area of Ni, fine Al2O3 particles remaining from the initial composite powder were visible. It can be concluded that after slip casting, after starting with Al2O3 and the composite powder (NiAl-Al2O3) and upon sintering in air, ceramic matrix composites with Ni and NiAl2O4 phases, complex structures, high-quality sintered samples, and favorable mechanical properties were obtained.