Oxygen transmission of multilayer EVOH films after microwave sterilization

Effect of Biobased Cling Films on Cheese Quality: Color and Aroma Analysis for Sustainable Food Packaging

Biobased and biodegradable polymeric materials are a sustainable alternative to the conventional plastics used in food packaging. This study investigated the possible effect of biobased cling films derived from renewable and circular and sustainable sources on key cheese sensory parameters (appearance and odor) able to influence consumer acceptance or rejection of a food product over time. For this purpose, a semi-hard cheese was selected as food model and stored for 14 days at 5 °C wrapped with five cling films: two bio-plastic materials from renewable circular and sustainable sources (R-BP1 and R-BP2), one bio-plastic film from a non-renewable source (NR-BP), and two conventional cling films (LDPE and PVC). Three analytical approaches (image analysis, electronic nose, and sensory test) were applied to evaluate the variation and the acceptability in terms of appearance and odor of the cheese. In preserving cheese color, the R-BP1 and RBP2 films were comparable to LDPE film, while NR-BP film was comparable to PVC film. In terms of odor preservation, R-BP2 film was comparable to LDPE and PVC. The consumer test showed that appearance and odor scores were higher for cheeses stored in R-BP1 and R-BP2 films than NR-BP film. Moreover, in terms of odor, R-BP1 film performed better than conventional films. This study shows how biodegradable cling films from renewable circular and sustainable resources could have comparable performance to conventional plastics (LDPE and PVC) used in the food sector.

Packaging materials and technologies for microwave applications: a review1

Packaging materials for microwave application should be generally designed based on products properties and processing conditions such as microwavability, susceptibility, processing condition, barrier properties, mechanical properties, storage condition, sustainability, convenience, and so on. Ready-to-eat products are packed in materials that can sustain thermal processing in an industrial oven and warming process in a household oven. In this context, high barrier polymers are versatile microwave packaging materials due to the microwave transparency (unlike metalized film) and high barrier. Additionally, microwave packaging materials used for ready-to-cook are intended to facilitate the microwave heating of the products in a domestic oven. The introduction of a functional feather to microwave packaging tends to improve the microwaving efficiency such as susceptor and shielding in the household oven or self-venting microwave packaging to safely release the internal steam. Furthermore, microwave-assisted thermal processing intends to control microbial contamination, requiring materials with adequate stability during processing and storage. The features of these materials are addressed in this review along with details on the basic requirements and advanced technologies for microwave packaging, microwave processing of prepackaged food, and migration testing. The prospects of microwave packaging materials in the near future are also discussed.

Lifting the Sustainability of Modified Pet-Based Multilayer Packaging Material with Enhanced Mechanical Recycling Potential and Processing

Sustainability and recyclability are among the main driving forces in the plastics industry, since the pressure on crude oil resources and the environment is increasing. The aim of this research is to develop a sustainable thermoformable multilayer food packaging, based on co-polyesters, which is suitable for hot-fill applications and allows for recycling in a conventional waste stream. As a polymer material for the outer layer, we selected a modified polyethylene terephthalate (PETM), which is an amorphous co-polyester with a high glass transition temperature (±105 °C) and thus high thermal stability and transparency. The inner layer consists of 1,4-cyclohexylene dimethanol-modified polyethylene terephthalate (PETg), which is allowed to be recycled in a PET stream. Multilayers with a total thickness of 1 mm and a layer thickness distribution of 10/80/10 have been produced. To test the recyclability, sheets which contained 20% and 50% regrind of the initial multilayer in their middle PETg layer have been produced as well. The sheet produced from virgin pellets and the one containing 20% regrind in the middle layer showed no visible haze. This was not the case for the one containing 50% regrind in the middle layer, which was confirmed by haze measurements. The hot-fill test results showed no shrinkage or warpage for the multilayer trays for all temperatures applied, namely 95, 85, 75 and 65 °C. This is a remarkable improvement compared to pure PETg trays, which show a visible deformation after exposure to hot-fill conditions of 95 °C and 85 °C.

Development and Characterization of Electrospun Fiber-Based Poly(ethylene-co-vinyl Alcohol) Films of Application Interest as High-Gas-Barrier Interlayers in Food Packaging

In the present study, poly(ethylene-co-vinyl alcohol) with 44 mol % ethylene content (EVOH44) was managed to be processed, for the first time, by electrospinning assisted by the coaxial technology of solvent jacket. In addition to this, different suspensions of cellulose nanocrystals (CNCs), with contents ranging from 0.1 to 1.0 wt %, were also electrospun to obtain hybrid bio-/non-bio nanocomposites. The resultant fiber mats were thereafter optimally annealed to promote interfiber coalescence at 145 °C, below the EVOH44 melting point, leading to continuous transparent fiber-based films. The morphological analysis revealed the successful distribution of CNCs into EVOH44 up to contents of 0.5 wt %. The incorporation of CNCs into the ethylene-vinyl alcohol copolymer caused a decrease in the crystallization and melting temperatures (TC and Tm) of about 12 and 7 °C, respectively, and also crystallinity. However, the incorporation of CNCs led to enhanced thermal stability of the copolymer matrix for a nanofiller content of 1.0 wt %. Furthermore, the incorporation of 0.1 and 0.5 wt % CNCs produced increases in the tensile modulus (E) of ca. 38% and 28%, respectively, but also yielded a reduction in the elongation at break and toughness. The oxygen barrier of the hybrid nanocomposite fiber-based films decreased with increasing the CNCs content, but they were seen to remain high barrier, especially in the low relative humidity (RH) regime, i.e., at 20% RH, showing permeability values lower than 0.6 × 10-20 m3·m·m-2·Pa-1·s-1. In general terms, an optimal balance in physical properties was found for the hybrid copolymer composite with a CNC loading of 0.1 wt %. On the overall, the present study demonstrates the potential of annealed electrospun fiber-based high-barrier polymers, with or without CNCs, to develop novel barrier interlayers to be used as food packaging constituents.

Development of Protein-Based High-Oxygen Barrier Films Using an Industrial Manufacturing Facility

In this study, protein-based high-oxygen barrier multilayer films were manufactured at a pilot plant scale by a roll-to-roll coating process and an adhesive lamination process. Also, their characteristics were examined to evaluate their industrial feasibility. Oxygen transmission rates (OTRs) of the protein-based films (polyethylene terephthalate [PET]/pea protein isolate [PPI]/nylon/cast polypropylene [CPP], PET/whey protein isolate [WPI]/CPP, PET/WPI/nylon/CPP, and PET/PPI/nylon/low-density polyethylene [LDPE]) were significantly lower than OTR of the PET/nylon/CPP film without a protein-coating layer and that of the commercial high-barrier multilayer film copolymer (PET/aluminum/CPP). In addition, water vapor transmission rates of the films containing protein layer were significantly lower than that of the commercial high-barrier film containing ethylene vinyl alcohol [nylon/nylon/EVOH/easy peel layer [EPL]). Among the tested polymers, the PET/WPI/nylon/LDPE film showed the highest heat-sealing ability, tensile strength, and elastic modulus. Moreover, transparency and haze of the PET/WPI/nylon/CPP film were similar to the film without WPI coating. Taken together, our results indicate that the protein-based coating films showing high-oxygen and high-water barrier properties can be manufactured using industrial facilities and could replace commercial multilayer films based on synthetic materials. PRACTICAL APPLICATION: Oxygen barrier property is an important feature in food packaging materials. Therefore, protein-coated high-oxygen barrier multilayer films were manufactured at a pilot scale to verify the possibility of their mass production. Specifically, high-oxygen and high-moisture barrier coating was produced by pea and whey proteins. Finally, the protein-based multilayer films made by an industrial facility were confirmed to be able to replace current commercial films containing synthetic barrier materials.

Developing food-grade coatings for dry-cured hams to protect against ham mite infestation

Dry-cured hams may become infested with ham mites, Tyrophagus putrescentiae, during the aging process. Methyl bromide is the only known available fumigant pesticide that is effective at controlling ham mite infestations in dry cured ham plants. However, methyl bromide will be phased out of all industries as early as 2015 due to its status as an ozone-depleting substance. Research was conducted to develop and evaluate the potential of using food-grade film coatings to control mite infestations, without affecting the aging process and sensory properties of the dry-cured hams. Cubes coated with xanthan gum+20% propylene glycol and carrageenan/propylene glycol alginate+10% propylene glycol were effective at controlling mite infestations under laboratory conditions. Water vapor permeability was measured to estimate the impact of coatings during the aging process. It was evident that carrageenan/propylene glycol alginate coatings were permeable to moisture, which potentially makes them usable during aging.

Unlocking Potentials of Microwaves for Food Safety and Quality

Microwave is an effective means to deliver energy to food through polymeric package materials, offering potential for developing short-time in-package sterilization and pasteurization processes. The complex physics related to microwave propagation and microwave heating require special attention to the design of process systems and development of thermal processes in compliance with regulatory requirements for food safety. This article describes the basic microwave properties relevant to heating uniformity and system design, and provides a historical overview on the development of microwave-assisted thermal sterilization (MATS) and pasteurization systems in research laboratories and used in food plants. It presents recent activities on the development of 915 MHz single-mode MATS technology, the procedures leading to regulatory acceptance, and sensory results of the processed products. The article discusses needs for further efforts to bridge remaining knowledge gaps and facilitate transfer of academic research to industrial implementation.

Ethylene vinyl alcohol: a review of barrier properties for packaging shelf stable foods

Ethylene vinyl alcohol (EVOH) is one of the best known flexible thermoplastic oxygen barrier materials in use today. It is especially important for refrigerated and shelf-stable foods where oxygen deteriorates the quality of packaged products and reduces their shelf life. EVOH accounts for a majority of thermoplastic barrier materials used for rigid or semi-rigid retortable food containers. However. it is of limited use in flexible packages or lid films for rigid trays used for packaging thermally processed shelf-stable low acid foods due to its moisture sensitivity. Nevertheless, current use of other oxygen barrier materials such as polyvinylidene chloride and aluminum foil creates environmental concerns. Innovations in food processing technologies provide opportunities for increased use of EVOH in food packaging. The aim of this review is to give an overview of research on the oxygen barrier properties of EVOH from the perspective of structure-barrier property relationships and the consequences of food processing conditions.