Enhancement of chromium uptake in tanning using oxazolidine

Preparation and application of polyethylene glycol triazine derivatives as a chrome-free tanning agent for wet-white leather manufacturing

Leather manufacturing is the process of transforming animal skin into high value-added commodity. As a crucial step in the leather producing process, conventional chrome tanning could lead to discharge of chromium contaminant due to the low efficiency of chromium uptake. In this paper, a series of polyethylene glycol triazine derivatives' tanning agent (PT) with different molecule weight was synthesized with one-step method and applied in the main tanning of hide. The chemical structure of the PT was detected by FT-IR and ¹H-NMR. The application experimental results indicated that after 16% of PT tanning at pH of 6, the wet-white was endowed with shrinkage temperature over 80°C and thickening rate over 108%. The experimental results indicated that the PT tanning leather not only have a better physical and mechanical properties than commercial triazine derivatives tanning agent, but also the leather is endowed with the effects of outstanding thermal properties. Considering that the pickling process became unnecessary, a large number of neutral salts could be avoided, the chromium load in spent liquor decreased from 1288 mg/L to 0, and the total dissolved chlorine in spent liquor decreased from 15,360 to 9581 mg/L; no toxic and harmful substances such as chromium and aldehyde are introduced into the tanning process. Compared with the leather tanned with commercial triazine derivatives' tanning agent, the leather tanned with PT showed a similar overall tanning properties and better environmental friendliness, which makes PT matches the integral requirements of the modern sustainable leather industry.

A cleaner approach to tanning process of cattle hide upper suede leather: chrome-less polycarboxylate/montmorillonite nanocomposites as tanning agent

In this study, a cleaner approach to a 'sandwich' chrome-less tanning for cattle hide upper suede leather based on polycarboxylate/montmorillonite nanocomposite (PCM) has been developed. The chromium was reduced both in tanning process and retanning process. Hydrothermal stability, mechanical strength, and organoleptic properties of the leather were closed to traditional chrome tanning. The important advantage of the cleaner tanning approach is that the chromium load in wastewater decreased from 2302 mg/L in tanning process and 2919 mg/L in retanning process to 131 and 257 mg/L, respectively. Moreover, SEM analyses demonstrated that the leather tanned by PCM achieved loose fiber structure and flaky montmorillonite deposition both in intra-triple and inter-triple helix. XRD results suggested that basic chromium sulfate and PCM may form more complexation with the helix chain of collagen fiber, resulting in structural distortion of collagen molecules without destroying the triple helical structure. EDS liner scanning indicated the distribution of chromium on the cross section of the leather. Trypsin degradation curves revealed the cleaner approach might increase the degradation of leather, and the economic analysis results showed that the tanning costs could be reduced and increased the economic benefits.

Melamine-Based Polymeric Crosslinker for Cleaner Leather Production

To augment sustainable tanning, less chrome input, high functional quality leather processed via no restricted substance in processing, and ease to treat the inevitable protein waste generated are the key challenge, and currently, they have become the active part of leather research. Our work covers the synthesis of a formaldehyde-free chromium-incorporated polymeric tanning agent (FF-CIPTA) and its application in a reformed leather processing route which ensures near zero discharge of chromium containing solid waste. The preliminary characterization of FF-CIPTA reveals that the developed product is stable up to pH 5.2, and the particle size distribution ranges from 955 to 1450 nm with 12% Cr2O3 content. The present work significantly reduces the tanning agent input without compromising the thermal stability (103 °C) of the leather because of its multicrosslinking nature. Since the product exhibits a polymeric character, it provides tanning-cum-filling action which in turn reduces the retanning agent consumption in subsequent processes. Scanning electron microscopic study, porosity analysis, and hand assessment results clearly indicate the significant improvement in organoleptic properties. In addition, the process also enjoys the benefits of zero chromium containing solid waste generation, 71.4% reduction in chromium input, and high chromium transfer efficiency (92%) than the conventional process (36%), and 74.4% reduction in total dissolved solids generation. Furthermore, the water consumption and chemical input are reduced by 51.6 and 17%, respectively. Reduction in wastewater treatment cost and a high economic value of chromium-free leather scraps leads to a cumulative gain of US$ 39.84 per ton of raw material processing. Overall, a potential and practical applicability for cleaner and sustainable tanning is well established.

A star-shaped POSS-containing polymer for cleaner leather processing

A water-based silsesquioxane (POSS)-containing polymer, POSS-PAA, was synthesized by using octavinyl-POSS (V-POSS) and acrylic acid (AA) via interfacial polymerization. The TEM of POSS-PAA showed that the polymer formed a core-shell structure in aqueous solution and was well-dispersed. The star-shaped POSS-PAA and linear PAA were both tanned with 3.5% chromium tanning agent, and leather hide was tanned with 3.5% chromium tanning agent as a control. The results showed that the shrinkage temperature of wet-blue leather treated by POSS-PAA was increased by 3.5 °C than that of the control. The thickening rate of the POSS-PAA treated wet-blue leather samples was increased by 21% and 96% than the linear PAA-treated leather and the control leather, respectively. The EDS results suggested that the POSS-PAA pre-treated leather had a higher chromium content than the others, and the chromium distribution from the leather flesh side to the grain side was uniform. Moreover, the Cr₂O₃ content in both the POSS-PAA and the PAA pre-treated tanning waste water was reduced by about 50%, compared to the control waste. The COD and BOD of the POSS-PAA pre-tanning waste were decreased compared to the others. Therefore, POSS-PAA appeared to be promising for promoting the development of cleaner leather production.

Constructing Cd0.5Zn0.5S@ZIF-8 nanocomposites through self-assembly strategy to enhance Cr(VI) photocatalytic reduction

A novel and highly efficient photocatalyst of Cd_0.5Zn_0.5S@ZIF-8 nanocomposite has been developed by a facile self-assembly strategy. This is the first report on the application of Cd_xZn_1-xS and metal-organic framework (MOF) nanocomposite as photocatalysts for the reduction of Cr(VI). The resulting Cd_0.5Zn_0.5S@ZIF-8 exhibited higher photocatalytic activity than that of pristine Cd_0.5Zn_0.5S and ZIF-8. Particularly, the CZS@Z60 composite with 60 wt% of ZIF-8 exhibited a photocatalytic activity that is about 1.6 times as high as that of Cd_0.5Zn_0.5S. The dominant reason for the improved photocatalytic reduction potential is proved to be the newly-formed interfacial SZn bonds that firmly connect Cd_0.5Zn_0.5S and ZIF-8 and substantially improve the separation efficiency of photo-excited electrons and holes. The newly-formed chemical bonds are confirmed by XPS analyses, and the prolonged lifetime of photo-excited electrons is evidenced by the electrochemical measurement of photocurrent, which shows that the photocurrent on Cd_0.5Zn_0.5S@ZIF-8 is much higher than that of Cd_0.5Zn_0.5S and ZIF-8. This study clearly demonstrates that the MOF-based composite nanomaterials hold great promises for applications in the field of environmental remediation and for design of novel photocatalytic materials.

Can sodium silicates affect collagen structure during tanning? Insights from small angle X-ray scattering (SAXS) studies

Sodium silicates can pseudo-stabilize collagen molecules during leather processing by preventing collagen molecules from undergoing conformational changes due to the silica coating on the fibrils.

The effectiveness of the stabilization/solidification process on the leachability and toxicity of the tannery sludge chromium

A stabilization/solidification (S/S) process by using cement was applied to tannery sludge in order to find a safer way of landfilling this waste. The effects of three parameters on the process effectiveness were analysed in terms of leachate toxicity and chromium retention (%). The parameters studied were the relative amount of added water (30-50 wt.%), cement (10-60 wt.% in the solid components), and the use of three different types of cement (clinker with additions of limestone, with additions of limestone and fly ashes, and with additions of pozzolans). Statistical analysis performed by variance analysis and categorical multifactorial tests reveals that all the studied parameters significantly influence the effectiveness of the process. Results showed that chromium retention decreases as the relative amount of cement and water increases, probably due to additional chromium provided by cement and increased in the porosity of the mixtures. Leachate toxicity showed the same minimum value for mixtures with 30% or 40% cement, depending on the type of cement, showing that clinker is the main material responsible for the process effectiveness, and additives (pozzolans or fly ashes) do not improve it. The volume increase is lower as less sludge is replaced by cement and the relative amount of water decreases, and for the cement without additions of fly ashes or pozzolans. Therefore, the latter seems to be the most appropriate cement in spite of being more expensive. This is due to the fact that the minimum toxicity value is achieved with a lower amount of cement; and moreover, the volume increase in the mixtures is lower, minimizing the disposal cost to a landfill.

Chemical and biological treatment technologies for leather tannery chemicals and wastewaters: a review

Although the leather tanning industry is known to be one of the leading economic sectors in many countries, there has been an increasing environmental concern regarding the release of various recalcitrant pollutants in tannery wastewater. It has been shown that biological processes are presently known as the most environmental friendly but inefficient for removal of recalcitrant organics and micro-pollutants in tannery wastewater. Hence emerging technologies such as advanced oxidation processes and membrane processes have been attempted as integrative to biological treatment for this sense. This paper, as the-state-of-the-art, attempts to revise the over world trends of treatment technologies and advances for pollution prevention from tannery chemicals and wastewater. It can be elucidated that according to less extent advances in wastewater minimization as well as in leather production technology and chemicals substitution, biological and chemical treatment processes have been progressively studied. However, there has not been a full scale application yet of those emerging technologies using advanced oxidation although some of them proved good achievements to remove xenobiotics present in tannery wastewater. It can be noted that advanced oxidation technologies integrated with biological processes will remain in the agenda of the decision makers and water sector to apply the best prevention solution for the future tanneries.