Chemically treated carbon black waste and its potential applications

Catalytic Activity of Incorporated Palladium Nanoparticles on Recycled Carbon Black from Scrap Tires

A stable support substrate for catalytically active metal nanoparticles (NPs) plays an important role in various chemical transformation reactions. This study describes the effective integration of catalytically active palladium nanoparticles (PdNPs) into recycled carbon black (rCB) obtained from scrap tires. The loading efficiency and dispersion degree of PdNPs prepared via a deposition-precipitation method are thoroughly compared to those prepared with conventional Vulcan CB. As the rCB powder exhibits relatively larger surface areas and wider pore size distributions, slightly polydisperse and more PdNPs are integrated across rCB than those on CB. These composite materials are subsequently tested as catalysts in the Suzuki coupling and styrene hydrogenation reactions. For the Suzuki reaction using phenylboronic acid and bromobenzene, the PdNPs on rCB exhibit slightly higher reactivity than those on CB (TOF of ∼9/h vs ∼8/h), presumably due to the structural features of the integrated PdNPs and the relatively hydrophobic characteristics of the rCB substrate. For the hydrogenation reaction, both composite materials easily result in over 99% yield under ambient conditions with similar activation energies of ∼32 kcal/mol. These composite materials are also recyclable in both reactions without a detectable loss of the PdNP catalyst and its activity. Understanding the physicochemical properties of rCB and demonstrating their potential use as a catalyst support substrate evidently suggest the possibility of replacing conventional CB, which also provides an idea of upcycling waste tires in the development of practical and green reaction systems.

Tuning Carbon Dioxide Reduction Reaction Selectivity of Bi Single-Atom Electrocatalysts with Controlled Coordination Environments

Control over product selectivity of the electrocatalytic CO2 reduction reaction (CO2RR) is a crucial challenge for the sustainable production of carbon-based chemical feedstocks. In this regard, single-atom catalysts (SACs) are promising materials due to their tunable coordination environments, which could enable tailored catalytic activities and selectivities, as well as new insights into structure-activity relationships. However, direct evidence for selectivity control via systematic tuning of the SAC coordination environment is scarce. In this work, we have synthesized two differently coordinated Bi SACs anchored to the same host material (carbon black) and characterized their CO2RR activities and selectivities. We find that oxophilic, oxygen-coordinated Bi atoms produce HCOOH, while nitrogen-coordinated Bi atoms generate CO. Importantly, use of the same support material assured that alternation of the coordination environment is the dominant factor for controlling the CO2RR product selectivity. Overall, this work demonstrates the structure-activity relationship of Bi SACs, which can be utilized to establish control over CO2RR product distributions, and highlights the promise for engineering atomic coordination environments of SACs to tune reaction pathways.

Carbon black nanoparticles and cadmium co-exposure aggravates bronchial epithelial cells inflammation via autophagy-lysosome pathway

Carbon black nanoparticles (CBNPs) and cadmium (Cd) are major components of various air pollutants and cigarette smoke. Autophagy and inflammation both play critical roles in understanding the toxicity of particles and their components, as well as maintaining body homeostasis. However, the effects and mechanisms of CBNPs and Cd (CBNPs-Cd) co-exposure on the human respiratory system remain unclear. In this study, a CBNPs-Cd exposure model was constructed to explore the respiratory toxicity and combined mechanism of these chemicals on the autophagy-lysosome pathway in the context of respiratory inflammation. Co-exposure of CBNPs and Cd significantly increased the number of autophagosomes and lysosomes in human bronchial epithelial cells (16HBE) and mouse lung tissues compared to the control group, as well as the groups exposed to CBNPs and Cd alone. Autophagic markers, LC3II and P62 proteins, were up-regulated in 16HBE cells and mouse lung tissues after CBNPs-Cd co-exposure. However, treatment with Cq inhibitor (an indicator of lysosomal acid environment) resulted in a substantial decreased co-localization fluorescence of LC3 and lysosomes in the CBNPs-Cd combination group compared with the CBNPs-Cd single and control groups. No difference in LAMP1 protein expression was observed among the exposed groups. Adding 3 MA alleviated inflammatory responses, while applying the Baf-A1 inhibitor aggravated inflammation both in vitro and in vivo following CBNPs-Cd co-exposure. Factorial analysis showed no interaction between CBNPs and Cd in their effects on 16HBE cells. We demonstrated that co-exposure to CBNPs-Cd increases the synthesis of autophagosomes and regulates the acidic environment of lysosomes, thereby inhibiting autophagy-lysosome fusion and enhancing the inflammatory response in both 16HBE cells and mouse lung. These findings provide evidence for a comprehensive understanding of the interaction between CBNPs and Cd in mixed pollutants, as well as for the prevention and control of occupational exposure to these two chemicals.

Production mechanism of high-quality carbon black from high-temperature pyrolysis of waste tire

High-temperature pyrolysis of waste tires is a promising method to produce high-quality carbon black. In this study, carbon black formation characteristics were investigated during tire pyrolysis at 1000-1300 °C with residence times of < 1 s, 1-2 s, and 2-4 s. It is shown that with temperature increasing from 1000 °C to 1300 °C carbon black yield was increased from 10% to 27% with residence times of 2-4 s. Carbon black exhibited a core-shell nanostructure over 1100 °C and the graphitization degree was promoted with the temperature and residence time. While the mean particle diameter decreased with the temperature to 69 nm at 1300 °C and further increased by residence time. The molecular-level evolution from tire to initial carbon black was further revealed by reactive force field molecular dynamics simulations. Light oil, gas, and radicals were transformed to initial cyclic molecules and long carbon chains via carbon-addition-hydrogen-migration, H-abstraction-C₂H₂-addition, and radical-chain reactions, subsequently forming PAHs. The coupling of PAHs aliphatic side chains formed large graphene layers that gradually bent to fullerene-like cores and generated incipient carbon black. The process mechanism from volatiles evolution to carbon black was proposed, which may be helpful for obtaining high-quality carbon black from high-temperature pyrolysis of waste tires.

Optimization of iodine number of carbon black obtained from waste tire pyrolysis plant via response surface methodology

Recovered carbon black (RCB) obtained from a tire pyrolysis plant was subjected to chemical and thermal treatments for application as a filler in rubber compounds. Carbon black was chemically treated with nitric acid by varying the temperature, time, and chemical-to-carbon black ratio. The iodine number was optimized using response surface methodology (RSM) and the Design Expert software. To increase the iodine number, the Box-Behnken design was utilized to optimize three parameters: temperature (30-50 °C), time (6-24 h), and ratio of carbon black to chemical (0.25-1.0 g/mL). Under optimal conditions, the surface area increased, and RCB was upgraded to commercial carbon black N330. RSM analysis indicted that the iodine number was maximized (117.34 mg/g) after treatment at 46.74 °C for 23.24 h using a carbon black/chemical ratio of 0.76 g/mL. The simulated data were experimentally validated by analyzing RCB_ EQ, which yielded an iodine number of 119.12 mg/g. The content of most heavy metals in RCB decreased by more than 90%, whereas the sulfur and chlorine content decreased by 43.27% and 53.96%, respectively. Based on thermogravimetric analysis, the RCB_13 carbon black additive was eliminated at temperatures of 620-800 °C.

Influence of Specific Power on the Solid and Liquid Products Obtained in the Microwave-Assisted Pyrolysis of End-of-Life Tires

In this work, chemical recycling as an alternative to conventional end-of-life treatments was studied. Two different types of end-of-life tires (ELT), truck tires and mix tires (50:50 mixture of passenger car and truck tires), were pyrolyzed in a batch microwave reactor. The influence of specific power (10, 20, and 30 W/g) on mass distribution was analyzed. The maximum liquid yield was attained at 10 W/g, while the maximum gas yield is obtained at 30 W/g. Liquid fractions were characterized by gas chromatography/quadrupole mass spectrometry (GC/qMS) to identify the main components, and major compounds were quantified. In all samples, limonene (3.76 ± 0.31–6.80 ± 2.37 wt. %) and BTEX (3.83 ± 0.20–1.19 ± 2.80 wt. %) were the main components. Major limonene concentration is obtained in oil produced from truck ELT while higher yields of aromatic compounds are obtained from mix ELT. The maximum BTEX concentration is obtained at 10 W/g being toluene the main compound with a concentration of 2.07 ± 0.42 and 4.63 ± 1.29 for truck and mix ELT, respectively. The separation and purification of these compounds will confer important value to these fractions. Higher yields of the solid fraction are produced when mix tires are pyrolyzed due to the higher concentration of ash in this type of ELT. Recovered carbon black was characterized by measuring the surface area.

Assessing the suitability of self-healing rubber glove for safe handling of pesticides

Rubber gloves used for protection against chemicals or hazards are generally prone to tearing or leaking after repeated use, exposing the worker to potentially hazardous agents. Self-healing technology promises increased product durability and shelf life appears to be a feasible solution to address these issues. Herein, we aimed to fabricate a novel epoxidized natural rubber-based self-healable glove (SH glove) and investigate its suitability for handling pesticides safely. In this study, breakthrough time analysis and surface morphological observation were performed to determine the SH glove's ability to withstand dangerous chemicals. The chemical resistance performance of the fabricated SH glove was compared against four different types of commercial gloves at different temperatures. Using malathion as a model pesticide, the results showed that the SH glove presented chemical resistance ability comparable to those gloves made with nitrile and NR latex at room temperature and 37 °C. The self-healing test revealed that the SH glove could be self-healed and retained its chemical resistance ability close to its pre-cut value. Our findings suggested that the developed SH glove with proven chemical resistance capability could be a new suitable safety glove for effectively handling pesticides and reducing glove waste generation.

Graphitisation of Waste Carbon Powder with Femtosecond Laser Annealing

Graphitisation of structural characteristics and improvement in electrical conductivity was reported onto waste carbon powder through femtosecond laser annealing. Raman spectroscopy on the carbon powder pre- and post-annealing showed a shift from amorphous-like carbon to graphitic-like carbon, which can be explained by the three-stage model. Electrical I-V probing of the samples revealed an increase in conductivity by up to 90%. An increase in incident laser power was found to be correlated to an increase in conductivity. An average incident laser power of 0.104 W or less showed little to no change in electrical characteristics, while an average incident laser power of greater than 1.626 W had a destructive effect on the carbon powder, shown through the reduction in powder. The most significant improvement in electrical conductivity has been observed at laser powers ranging from 0.526 to 1.286 W. To conclude, the graphitisation of waste carbon powder is possible using post-process femtosecond laser annealing to alter its electrical conductivity for future applications.

Superhydrophobic leached carbon Black/Poly(vinyl) alcohol aerogel for selective removal of oils and organic compounds from water

The remediation of oil spills and treatment of oily wastewater remains challenging to cope with nowadays. This has caused a surge in demand on adsorbent materials with multi-functionalities to effectively separate oils and nonpolar solvents from water. A superhydrophobic composite aerogel prepared from industrial waste-derived leached carbon black waste (LCBW) and polyvinyl alcohol (PVA) was developed in this work via conventional freeze-casting followed by surface coating. The composite aerogel was ultralight and porous with porosity >85% and tunable density ranging between 0.015 and 0.065 g/cm³. It was found that the embedded LCBW in the PVA network is crucial to impart superhydrophobicity and superoleophilicity to the aerogel as it enhances the surface roughness. Wettability test showed that composite aerogel prepared from 0.5 wt% PVA at PVA/LCBW ratio of 1 exhibited the highest water contact angle (156.7 ± 2.9°). LCBW also improved the thermal stability of the composite aerogel. With its superior selectivity, PVA/LCBW aerogel was used as selective adsorbent for a variety of oils and organic solvents. The adsorption test showed that the composite aerogel exhibited an adsorption capacity up to 35 times its original weight and could be reused repeatedly and easily recovered through a simple drying method.

Emerging pharmaceutical and organic contaminants removal using carbonaceous waste from oil refineries

The occurrence of emerging organic contaminants (EOCs) such as chemicals in personal care products, pharmaceuticals, plasticizers, etc. in surface waters is a growing global concern. The discharge of most EOCs is not regulated, and EOCs have been shown to be toxic to both human and aquatic life even at low concentrations. In this work, acid-leached carbon black waste (LCBW), a carbonaceous residue from petroleum refineries, was investigated as a potential waste-derived adsorbent for the removal of EOCs. Ciprofloxacin hydrochloride, (CIPRO, antibiotic), sulfamethoxazole (SULFA, antibiotic), acetaminophen (ACET, pharmaceutical), bisphenol A (BPA, plasticizer) and N,N-diethyl-3-methylbenzamide (DEET, insect repellent) were chosen as the target EOCs owing to their presence in relatively high concentrations in surface waters as well as in the influent and effluent of wastewater treatment plants. LCBW, with a specific surface area of 409 m²/g, demonstrated 90-99% removal of 10 ppm CIPRO, BPA, and ACET and 70-80% removal of 10 ppm SULFA and DEET in tap water. Adsorption was rapid, particularly for CIPRO, BPA, and ACET, wherein >85% of the adsorption occurred within 1 h of contact time. To illustrate the potential of LCBW as an adsorbent in different physical forms, ∼3 mm spherical beads of LCBW encapsulated within carboxymethyl cellulose matrix were prepared by a facile ionic gelation method and their adsorption performance was demonstrated.

Water hyacinth for energy and environmental applications: A review

This review is focused on the sustainable management of harvested water hyacinth (WH) via thermochemical conversion to carbonaceous materials (CMs), biofuels, and chemicals for energy and environmental applications. One of the major challenges in thermochemical conversion is to guarantee the phytoremediation performance of biochar and the energy conversion efficiency in biowaste-to-energy processes. Thus, a circular sustainable approach is proposed to improve the biochar and energy production. The co-conversion process can enhance the syngas, heat, and energy productions with high-quality products. The produced biochar should be economically feasible and comparable to available commercial carbon products. The removal and control of heavy and transition metals are essential for the safe implementation and management of WH biochar. CMs derived from biochar are of interest in wastewater treatment, air purification, and construction. It is important to control the size, shape, and chemical compositions of the CM particles for higher-value products like catalyst, adsorbent or conductor.

Fast microwave-assisted hydrolysis of unsaturated polyester resin into column packing for rapid purifying of dye wastewater

Microwave-assisted selective degradation successfully converts thermosetting unsaturated polyester resins into a low-swelling (below 10 g g^-1) gel material (GM) with a high yield (58-65%) in water at 100°C for only 1 h. The obtained GM possesses rough and porous structure while the content of carboxylate group obtained by cleavage of partial ester groups is more than 10%, varying with the concentration of the catalyst. It is suitable for use as packing of adsorption column to rapidly purify sewage. Super high filtering rates of 18582-27002 L h^-1 m^-3 without external pressure and high removal efficiency of more than 99.8% were achieved, promoting practical application for rapid removal of organic pollutants.

Carbon black-induced detrimental effect on osteoblasts at low concentrations: Remarkably compromised differentiation without significant cytotoxicity

Due to similar aerodynamic and micro-nano sized properties between airborne particles and synthetic nanoparticles, a large number of studies have been conducted using carbon-based particles, such as carbon black (CB), carbon nanotubes and graphite, in order to achieve deeper understandings of their adverse effects on human health. It has been reported that particulate matters can aggravate morbidity of patients suffering from bone and joint diseases, e.g. arthritis. However, the molecular mechanism is still elusive thus far. Under this context, we employed two cell lines of osteoblasts, MC3T3-E1 and MG-63, upon exposure to 4 different CB samples with differential physicochemical properties in research of mechanistic insights. Our results indicated that the carbon/oxygen ratio differed in these 4 CB materials showing the order: SB4A < Printex U < C1864 < C824455. In stark contrast, their cytotoxicity and capacity to trigger reactive oxygen species (ROS) in MC3T3-E1 and MG-63 cells closely correlated to oxygen content, revealing the reverse order: SB4A < Printex U < C1864 < C824455. It would be reasonable to speculate that ROS production was a predominant cause of CB cytotoxicity, which strongly relied on the oxygen content of CB. Our study further manifested that all CB samples even at low concentrations significantly inhibited osteoblast differentiation, as reflected by remarkably reduced activity of alkaline phosphatase (ALP) and compromised expression of the differentiation-related genes. And the inhibition on osteoblast differentiation also closely correlated to oxygen content of CB samples. Taken together, our combined data recognized oxygen-associated toxicity towards osteoblasts for CBs. More importantly, we uncovered a new adverse effect of CB exposure: suppression on osteoblast differentiation, which has been overlooked in the past.

The efficacy and cytotoxicity of iron oxide-carbon black composites for liquid-phase toluene oxidation by persulfate

This study evaluated the oxidation of toluene (TOL) by persulfate (PS) in aqueous solution in the presence of a Fe₃O₄-carbon black (CB) composite oxidant system generating sulfate radicals. The cytotoxic activity and oxidative stress generated by these materials were investigated in rat liver Clone 9 cells. The effects of various operating parameters including the pH and concentrations of PS, Fe₃O₄-CB, and TOL were evaluated to optimize the oxidation process. The results showed that Fe₃O₄-CB/PS achieved effective removal of TOL under acidic conditions. The TOL degradation efficiency was strongly pH-dependent, where pH 3.0 > 6.0 > 9.0. Additionally, the viability of Clone 9 cells exposed to 0-400 μg/mL Fe₃O₄-CB indicated that this material showed low cytotoxicity. A dichlorodihydrofluorescein diacetate assay performed to evaluate the generation of reactive oxygen species indicated that Fe₃O₄ showed relatively lower toxicity than CB in these cells. Therefore, the cytotoxicity of CB may involve the induction of oxidative stress and physical changes in cell morphology.

Effective Recovery of Vanadium from Oil Refinery Waste into Vanadium-Based Metal-Organic Frameworks

Carbon black waste, an oil refinery waste, contains a high concentration of vanadium(V) leftover from the processing of crude oil. For the sake of environmental sustainability, it is therefore of interest to recover the vanadium as useful products instead of disposing of it. In this work, V was recovered in the form of vanadium-based metal-organic frameworks (V-MOFs) via a novel pathway by using the leaching solution of carbon black waste instead of commercially available vanadium chemicals. Two different types of V-MOFs with high levels of crystallinity and phase purity were fabricated in very high yields (>98%) based on a coordination modulation method. The V-MOFs exhibited well-defined and controlled shapes such as nanofibers (length: > 10 μm) and nanorods (length: ∼270 nm). Furthermore, the V-MOFs showed high catalytic activities for the oxidation of benzyl alcohol to benzaldehyde, indicating the strong potential of the waste-derived V-MOFs in catalysis applications. Overall, our work offers a green synthesis pathway for the preparation of V-MOFs by using heavy metals of industrial waste as the metal source.

Remediation and cytotoxicity study of polycyclic aromatic hydrocarbon-contaminated marine sediments using synthesized iron oxide-carbon composite

The study developed a new and cost-effective method for the remediation of marine sediments contaminated with polycyclic aromatic hydrocarbons (PAHs). Iron oxide (Fe₃O₄) nanoparticles were synthesized as the active component, supported on carbon black (CB), to form a composite catalyst (Fe₃O₄-CB) by using a wet chemical method. The oxidation of 16 PAH contaminants present in marine sediments significantly activated sodium persulfate (Na₂S₂O₈) to form sulfate free radicals (SO₄^-·); this was investigated in a slurry system. In addition, in vitro cytotoxic activity and oxidative stress studies were performed. The synthesized composite catalysts (Fe₃O₄-CB) were characterized using X-ray diffraction, Fourier transform infrared spectroscopy, a superconducting quantum interference device magnetometry, and environmental scanning electron microscopy. The efficiency of PAH removal was 39-63% for unactivated persulfate (PS) from an initial dose of 1.7 × 10^-7-1.7 × 10^-2 M. The removal of PAHs was evaluated using Fe₃O₄/PS, CB/PS, and Fe₃O₄/PS and found to be 75, 64, and 86%, respectively, at a temperature of 303 K, PS concentration of 1.7 × 10^-5 M, and pH of 6.0. An MTT assay was used to assess the cytotoxicity of the composite catalyst at five concentrations (25, 50, 100, 200, and 400 μg/mL) on human hepatoma carcinoma (HepG2) cells for 24 h. This revealed a dose-dependent decrease in cell viability. A dichlorofluorescein diacetate assay was performed to evaluate the generation of reactive oxygen species, which principally originated from the ferrous ions of the composite catalyst.