A viable approach for commercial VFAs production from sludge: Liquid fermentation in anaerobic dynamic membrane reactor

Enhanced performance and economic feasibility of sewage sludge digestion using a two-stage anaerobic digestion with a dynamic membrane and alkaline-thermal pretreatment

This study suggests a high-rate sewage sludge anaerobic digestion (AD) process. An alkaline-thermal pretreatment and a dynamic membrane (DM) were used to enhance AD efficiency and economic feasibility in a two-stage system. The effect of pretreatment on volatile fatty acid (VFA) production in the acidogenic phase was investigated at various hydraulic retention times (HRT). After optimizing the acidogenic phase condition (HRT of 3 days), single- and two-stage AD processes with DM modules were operated simultaneously to compare performance. The highest methane production rates of 0.69 L/L/d for single-stage AD and 1.10 L/L/d for two-stage AD were observed at a total HRT of 12 days. Phase separation enhanced the growth of acetoclastic methanogens. A techno-economic analysis showed that the two-stage AD system would achieve a positive net present value within 2 years. This study demonstrated the feasibility of high-rate AD systems for sewage sludge using DM, alkaline-thermal pretreatment, and phase separation.

A compound enzyme as an additive to a continuous anaerobic dynamic membrane bioreactor for enhanced lignocellulose removal from codigestion: Performance, membrane characteristics and microorganisms

To explore the enzyme-enhanced strategy of a continuous anaerobic dynamic membrane reactor (AnDMBR), the anaerobic codigestion system of food waste and corn straw was first operated stably, and then the best combination of compound enzymes (laccase, endo-β-1,4-glucanase, xylanase) was determined via a series of batch trials. The results showed that the methane yield (186.8 ± 19.9 mL/g VS) with enzyme addition was 12.2 % higher than that without enzyme addition. Furthermore, the removal rates of cellulose, hemicellulose and lignin increased by 31 %, 36 % and 78 %, respectively. In addition, dynamic membranes can form faster and more stably with enzyme addition. The addition of enzymes changed the structure of microbial communities while maintaining sufficient hydrolysis bacteria (Bacteroidetes), promoting the proliferation of Proteobacteria as a dominant strain and bringing stronger acetylation ability. In summary, the compound enzyme strengthening strategy successfully improved the methane production, dynamic membrane effect, and degradation rate of lignocellulose in AnDMBR.

Redox mediators stimulated chain elongation process in fluidized cathode electro-fermentation systems for caproate production

Medium chain fatty acids (MCFAs), the secondary products of traditional anaerobic fermentation, can be produced via chain elongation (CE), a process often retarded due to the difficulty during interspecies electron transfer (IET). This study employed redox mediators, neutral red (NR), methyl viologen (MV), and methylene blue (MB) as electron shuttles to expedite the electro-fermentation for caproate production by improving IET. Results showed that MV increased the MCFAs production by promoting acetate to ethanol conversion, leading to the highest MCFAs selectivity of 68.73%. While NR was indicated to improve CE by encouraging H2 production, and the biocathode had the highest electrical activity due to the smallest internal resistance and largest capacitance increase of 96% than the control. A higher proportion of Sutterella, Prevotella, and Hydrogenophaga, linked with the H2 mediated interspecies electron transfer (MIET) during CE process, was observed across redox mediators supplied groups compared to the control. The presence of mediators led to an elevated abundance of key enzymes for enhanced CE process and electron transfer. This study provided the perspective of the stimulated electron transfer for improved MCFAs production in electro-fermentation systems.

Study on the potential of sludge-derived humic acid as energy storage material

As one of the main methods for sludge treatment, recovery of renewable biogas energy by anaerobic digestion (AD) is a promising strategy to deal with the conflict between carbon neutralization and sharply increase of sewage sludge. Humic acid (HA) in sludge is a major inhibitor of biogas yields and needs to be removed or pretreated. However, as the graphene oxide-like material, HA is an ideal precursor for the preparation of energy storage materials with high performance. Based on that, this study i) proposes the extraction and utilization of HA in sludge, ii) discusses the feasibility of HA-based materials after thermal reduction as electrodes for supercapacitor, and iii) investigates the factors with positive influences on the structure and electrochemical performance. It reveals that, with a synergistic effect of purification and activation at a low mass ratio, the HA-based material exhibits superior capacitive performance with the highest specific capacitance of 186.7 F/g (at 0.05 A/g), as well as excellent rate capability and cycling stability. Sludge is verified a cheaper and more abundant precursor resource of HA for energy storage application. The results of this study are expected to provide a new green, energy-efficiency and sustainability way for sludge treatment, which has the double benefits: efficient conversion and capture of bio-energy during AD process, and high value-added utilization of HA for supercapacitor.

Predicting the impact of hydraulic retention time and biodegradability on the performance of sludge acidogenesis using an artificial neural network

This study aimed to predict volatile fatty acids (VFAs) production from SDBS-pretreated waste-activated sludge (WAS). A lab-scale continuous experiment was conducted at varying hydraulic retention times (HRTs) of 7 d to 1 d. The highest VFA yield considering the WAS biodegradability was 86.8 % based on COD at an HRT of 2 d, where the hydrolysis and acidogenesis showed the highest microbial activities. According to 16S rRNA gene analysis, the most abundant bacterial class and genus at an HRT of 2 d were Synergistia and Aminobacterium, respectively. Training regression (R) for TVFA and VFA yield was 0.9321 and 0.9679, respectively, verifying the efficiency of the ANN model in learning the relationship between the input variables and reactor performance. The prediction outcome was verified with R² values of 0.9416 and 0.8906 for TVFA and VFA yield, respectively. These results would be useful in designing, operating, and controlling WAS treatment processes.

Activated sludge thermal hydrolysis for liquid fermentation to produce VFAs: Exploring the balance of carbon release between quantity, quality and recovery

Thermal hydrolysis has been widely applied to improve organics bioconversion during sludge anaerobic treatment currently, based on which, liquid fermentation to produce volatile fatty acids (VFAs) with high concentration and good purity has been successfully developed by only using hydrolysate as the substrate to avoid the interference of "useless" residual solids. Therefore, obtaining high-quality hydrolysate is the prerequisite for VFAs production via liquid fermentation. However, previous studies on sludge thermal hydrolysis either only focused on organics release or only on sludge dewatering. Actually, the quantity, quality and recovery of the carbon released from sludge are equally important, and a balance between them should be established. Results in the present study indicated that organics concentration in sludge hydrolysate could not be arbitrarily enhanced by increasing thermal hydrolysis intensity or sludge concentration, and interestingly there seemed a threshold of around 32 g/L that the highest concentration the sludge hydrolysate could reach. Moreover, with the increase of hydrolysis intensity, the bioavailability of sludge could be promoted but reached the maximum with BOD₅/COD of around 0.44 at 180 °C, while sludge dewaterability could be improved but also trended to stable after 160 °C. The findings of this study demonstrate that excessively high hydrolysis intensity would not only waste energy but also induce forms of non-biodegradable organics. The performances of sludge liquid fermentation, including VFAs production and sludge reduce, were closely related to hydrolysis intensity, the choice of which should be based on the balance of the quantity, quality and recovery of the released carbon.

Metagenomics insight into bioaugmentation mechanism of Propionibacterium acidipropionici during anaerobic acidification of kitchen waste

In the present study, a biochemical strategy for improving propionic acid production from kitchen waste acidification by bioaugmentation with Propionibacterium acidipropionici (P. acidipropionici) was investigated. When the inoculum of P. acidipropionici was 30% (w/w) of the seeding sludge, the propionic acid production increased by 79.57%. Further, bioaugmentation improved the relative abundance of Firmicute and Actinobacteria. The results of metagenomic analysis further reveal that the ATP-binding cassette (ABC) transporters and all related pathways of Propanoate metabolism (ko00640) were enriched when P. acidipropionici was added. For Propanoate metabolism, most functional genes involved in the conversion from Glycolysis / Gluconeogenesis (ko00010) to Propanoyl-CoA and conversion from Propanoyl-CoA to propionic acid were enhanced after bioaugmentation with P. acidipropionici, thereby promoting propionic acid production. As such, bioaugmentation with P. acidipropionici was effective in the anaerobic acidification of kitchen waste for propionic acid production.

Enhanced antibiotic degradation and hydrogen production of deacetoxycephalosporin C fermentation residue by gamma radiation coupled with nano zero-valent iron

Antibiotic fermentation residue (AFR) has been categorized as hazardous waste in China. Anaerobic biohydrogen fermentation may be a promising technology for handling AFR, which could achieve dual goals of waste treatment and clean energy production at the same time. However, the low hydrogen yield and low removal efficiency of residual antibiotics are two major factors limiting the AFR biohydrogen fermentation process. This work firstly applied gamma radiation (50 kGy) to remove the residual antibiotic in AFR and improve the bioavailability of organic matters, then adding nano zero-valent iron (nZVI) (100-1000 mg/L) to further enhance the AFR biohydrogen fermentation performance. Results showed that residual deacetoxycephalosporin C in AFR was removed with a high efficiency of 98.6%, and hydrogen yield achieved 20.45 mL/g-VS_added with the combined approach of gamma radiation pretreatment and 500 mg/L nZVI addition, which was 139.2% higher compared to the control experimental result. The combined approach also promoted the biohydrogen production rate, decreased the lag phase of hydrogen production, and increased the organics utilization. Microbiological analysis revealed that highly efficient hydrogen-producing genera Clostridium sensu stricto were enriched in much higher abundance with the combined approach, which might be the fundamental mechanism for the enhanced AFR fermentation performance.

Anaerobic self-forming dynamic membrane bioreactors (AnSFDMBRs) for wastewater treatment - Recent advances, process optimization and perspectives

Recently, anaerobic self-forming dynamic membrane bioreactors (AnSFDMBRs) have attracted increasing attention, and are considered as an alternative to conventional anaerobic membrane bioreactors (AnMBRs). The key advantages of AnSFDMBRs include high flux, low propensity towards fouling, and low capital and operational costs. Although there have been several reviews on AnMBRs, very few reviews on AnSFDMBR system. Previous AnSFDMBR studies have focused on lab-scale to investigate the long-term flux, methods to improve performance and the associated mechanisms. Microbial analysis showed that the phyla namely Proteobacteria, Bacteroidetes and Firmicutes are dominant in both bulk sludge and cake biofilm, but their abundance is low in biocake. This review critically examines the fundamentals of AnSFDMBRs, operational conditions, process optimization and applications. Moreover, the current knowledge gaps (e.g., dynamic membrane module optimization, membrane surface modification and functional microbes enrichment) that should be studied in future to design an efficient AnSFDMBR system for treatment of diverse wastewaters.

Decomposition process of cefotaxime sodium from antibiotic wastewater by Up-flow Blanket Filter (UBF) reactor: Reactor performance, sludge characteristics and microbial community structure analysis

In this study, a novel Up-flow Blanket Filter (UBF) reactor was applied to the degradation of antibiotic wastewater. The experiments showed that when the hydraulic retention time (HRT) was 24 h and the ratio of volatile fatty acids (VFA) to alkalinity (ALK) was 0.3, the best removal efficiency was achieved in the combined packing UBF reactor, and the COD removal efficiency reached 80.1%-84.6%, exhibiting a significant difference in reaction performance from the other two reactors (P < 0.05) and a good efficiency of cefotaxime sodium removal. Moreover, the microstructure and surface characteristics of the reactor fillers were studied through scanning electron microscope (SEM) analysis, which showed that three fillers all had biofilm adhesion, but the combined packing gave best performance. Energy dispersive spectrometer (EDS) tests indicated abundant element components in the combined packing. The particle size distribution of sludge was also considered in the experiment, and the result showed the particle size of sludge increased with the operation of the reactor. In addition, microbial community structures of sludge and biofilm with the combined packing were analyzed. High-throughput sequencing confirmed the existence of Pseudomonas, which had good adaptability to antibiotic wastewater and became the dominant bacteria. Decomposition process of cefotaxime sodium after hydrolysis and anaerobic treatment was analyzed through Fourier transform infrared spectroscopy (FTIR). The reactor, which is economical, exhibited favorable performance in degrading the pollutions in the antibiotic wastewater.

Comparative study of lactic acid production from date pulp waste by batch and cyclic-mode dark fermentation

Biowaste valorization into lactic acid (LA) by treatment with indigenous microbiota has recently gained considerable attention. LA production from date pulp waste provides an opportunity for resource recovery, reduces environmental issues, and possibly turns biomass into wealth. This study aimed to compare the performance of batch and cyclic fermentation processes in LA production with and without enzymatic pretreatment. The fermentation studies were conducted in the absence of an external inoculum source (relying on indigenous microbiota) and without the addition of nutrients. The highest LA volumetric productivity (3.56 g/liter/day), yield (0.07 g/g-TS), and concentration (21.66 g/L) were attained with enzymatic pretreated date pulp in the cyclic-mode fermentation at the optimized conditions. The productivity rate of LA was enhanced in the cyclic-mode as compared to the batch process. Enzymatic pretreatment increased the digestibility of cellulose that led to higher LA yield. An Artificial Neural Network model was developed to optimize the process parameters and to predict the LA concentration from date pulp waste in both fermentation processes. The main advantage of the ANN approach is the ability to perform quick predictions without resource-consuming experiments. The model predicted optimal conditions well and demonstrated good agreement between experimental and predicted data.

Overview of key operation factors and strategies for improving fermentative volatile fatty acid production and product regulation from sewage sludge

In recent years, volatile fatty acid (VFA) production through anaerobic fermentation of sewage sludge, instead of methane production, has been regarded as a high-value and promising roadmap for sludge stabilization and resource recovery. This review first presents the effects of some essential factors that influence VFA production and composition. In the second part, we present an extensive analysis of conventional pretreatment and co-fermentation strategies ultimately addressed to improving VFA production and composition. Also, the effectiveness of these approaches is summarized in terms of sludge degradation, hydrolysis rate, and VFA production and composition. According to published studies, it is concluded that some pretreatments such as alkaline and thermal pretreatment are the most effective ways to enhance VFA production from sewage sludge. The possible reasons for the improvement of VFA production by different methods are also discussed. Finally, this review also highlights several current technical challenges and opportunities in VFA production with spectrum control, and further related research is proposed.

Effects of free nitrous acid and freezing co-pretreatment on sludge short-chain fatty acids production and dewaterability

Short-chain fatty acids (SCFAs) as recoverable carbon source from waste activated sludge anaerobic fermentation process have aroused wide concern. In this study, free nitrous acid (FNA) and freezing pretreatments were combined to enhance SCFAs yield and fermented sludge dewaterability in the anaerobic fermentation system. The effects of different FNA concentrations and different freezing conditions (with or without curing stages) were analysed and compared. The results indicated that combining 1.07 mg N/L FNA with 48 h continuous freezing at -5 °C, raised SCFAs production from 6.7 mg COD/g volatile suspended solids (VSS) for the blank (no pretreatment) up to 124.0 mg COD/g VSS. In addition, the minimal water content of the treated fermented sludge cake was 78.11%, which was less than that of the blank (81.22%). SCFAs production and dewaterability enhancement could be attributed to sludge disintegration induced by the co-pretreatment, which led to sludge solubilisation, organics release, methanogenesis inhibition and particle size variation. This study implied that FNA and freezing co-pretreatment has the potential to enhance SCFAs production and sludge dewaterability in wastewater treatment plants.