Removal of tetramethylammonium hydroxide (TMAH) in semiconductor wastewater using the nano-ozone H2O2 process

Advancing nanobubble technology for carbon-neutral water treatment and enhanced environmental sustainability

Gaseous nanobubbles (NBs) with dimensions ranging from 1 to 1000 nm in the liquid phase have garnered significant interest due to their unique physicochemical characteristics, including specific surface area, low internal gas pressure, long-term stability, efficient mass transfer, interface potential, and free radical production. These remarkable properties have sparked considerable attention in the scientific community and industries alike. These hold immense promise for environmental applications, especially for carbon-neutral water remediation. Their long-lasting stability in aqueous systems and efficient mass transfer properties make them highly suitable for delivering gases in the vicinity of pollutants. This potential has prompted research into the use of NBs for targeted delivery of gases in contaminated water bodies, facilitating the degradation of harmful substances and advancing sustainable remediation practices. However, despite significant progress in understanding NBs physicochemical properties and potential applications, several challenges and knowledge gaps persist. This review thereby aims to summarize the current state of research on NBs environmental applications and potential for remediation. By discussing the generation processes, mechanisms, principles, and characterization techniques, it sheds light on the promising future of NBs in advancing environmental sustainability. It explores their role in improving oxygenation, aeration, and pollutant degradation in water systems. Finally, the review addresses future research perspectives, emphasizing the need to bridge knowledge gaps and overcome challenges to unlock the full potential of this frontier technology for enhanced environmental sustainability.

Removal of tetramethylammonium hydroxide (TMAH) by cold plasma treatment combined with periodate oxidation: Degradation, kinetics, and toxicity study

Tetramethylammonium hydroxide (TMAH), which is a chemical used in the electronic industry, is classified as a hazardous material (HAZMAT class 8) that threatens aquatic ecosystems and human health. Consequently, numerous studies have attempted to remove TMAH using various treatment methods, including advanced oxidation processes such as ozone, UV, or Fenton oxidation. However, prior research has indicated a low kinetic rate of TMAH removal. In this context, we proposed an alternative to TMAH degradation by combining a cold plasma (CP) process with periodate oxidation. As for the kinetics of TMAH removal, the kinetic constant was improved by 5 times (0.1661 and 0.0301 for 40.56 and 2.2 W, respectively) as the electric power of a CP system increased from 2.2 to 40.56 W. The kinetic constant of a 40.56 W CP system further increased by 54 times (1.6250) than a 2 W CP system when 4 mM periodate was used simultaneously. As a result, the integrated CP/periodate system represented 2 times higher TMAH removal efficiency (29.5%) than a 2 W CP system (14.4%). This excellent TMAH degradation capability of the integrated CP/periodate system became pronounced at pH 10 and 25 °C. Overall, the integrated CP/periodate system is expected to be a viable management option for effectively controlling hazardous TMAH chemicals.

Development of a 10-litre pilot scale micro-nano bubble (MNB)-enhanced photocatalytic system for wastewater treatment

A 10-litre pilot scale micro-nano bubble (MNB)-enhanced photocatalytic degradation system was developed using ZnO as the photocatalyst and salicylic acid (SA) as the model pollutant. The effectiveness of the MNB/ZnO/UV system was systematically compared with those of MNB, UV, MNB/UV, MNB/ZnO and ZnO/UV degradation systems. The effects of process parameters, including catalyst dosage, pollutant concentration, air-intake rate, pH and salt content on the degradation of SA, were comprehensively investigated. Optimum performance was obtained at neutral conditions with a catalyst dosage of 0.3 g/L and an air-intake rate of 0.1 L/min. For the degradation of SA, a kinetic constant of 0.04126/min was achieved in the MNB/ZnO/UV system, which is 4.5 times greater than that obtained in the conventional ZnO/UV system. The substantial increase in the degradation rate can be attributed to that the air MNB not only enhanced the gas-liquid mass transfer efficiency but also elevated the concentration of dissolved oxygen. A 10-litre pilot scale MNB/ZnO/UV system was successfully applied to the purification of lake water and river water, demonstrating great application potential for wastewater treatment.

Characteristics and Stability of Ozone Nanobubbles in Freshwater Conditions

The characteristics and stability of ozone nanobubbles (NBs) were investigated for the first time under different preparation conditions and freshwater conditions (i.e., pH, natural organic matter [NOM], carbonate, calcium, and temperature) for an extended period. Two oxygen gas flow rates (4 and 1 L/min) used in ozone NB generation affected the characteristics and stability of ozone NBs. The ozone NBs generated at a high initial dissolved ozone (12.5 mg/L) concentration showed a much higher brightness during measurements than the ozone NBs generated at a low initial dissolved ozone concentration (1 mg/L). The former also exhibited a higher negative surface charge and higher stability in comparison to the latter. The stability and half-lives of ozone NBs followed the order of 3 mM Ca2+ < pH 3 < NOM with high specific ultraviolet absorbance at 254 nm (SUVA254 = 4.1 L/mg·m) < pH 7 < pH 9, while the effects of carbonate and temperature were insignificant. Ozone NBs were relatively stable in waters for a long period (e.g., ≥ 60 days) except for high hardness or low pH conditions. Higher levels of hydroxyl radicals were produced from ozone NB solutions as compared to conventional ozonation.

Nanobubbles in water and wastewater treatment systems: Small bubbles making big difference

Since the discovery of nanobubbles (NBs) in 1994, NBs have been attracting growing attention for their fascinating properties and have been studied for application in various environmental fields, including water and wastewater treatment. However, despite the intensive research efforts on NBs' fundamental properties, especially in the past five years, controversies and disagreements in the published literature have hindered their practical implementation. So far, reviews of NB research have mainly focused on NBs' role in specific treatment processes or general applications, highlighting proof-of-concept and success stories primarily at the laboratory scale. As such, there lacks a rigorous review that authenticates NBs' potential beyond the bench scale. This review aims to provide a comprehensive and up-to-date analysis of the recent progress in NB research in the field of water and wastewater treatment at different scales, along with identifying and discussing the challenges and prospects of the technology. Herein, we systematically analyze (1) the fundamental properties of NBs and their relevancy to water treatment processes, (2) recent advances in NB applications for various treatment processes beyond the lab scale, including over 20 pilot and full-scale case studies, (3) a preliminary economic consideration of NB-integrated treatment processes (the case of NB-flotation), and (4) existing controversies in NBs research and the outlook for future research. This review is organized with the aim to provide readers with a step-by-step understanding of the subject matter while highlighting key insights as well as knowledge gaps requiring research to advance the use of NBs in the wastewater treatment industry.

Anaerobic hydrolysis of recalcitrant tetramethylammonium from semiconductor wastewater: Performance and mechanisms

The treatment of tetramethylammonium hydroxide (TMAH)-bearing wastewater, generated in the electronic and semiconductor industries, raises significant concerns due to the neurotoxic, recalcitrant, and bio-inhibiting effects of TMAH. In this study, we proposed the use of an anaerobic hydrolysis bioreactor (AHBR) for TMAH removal, achieving a high removal efficiency of approximately 85%, which greatly surpassed the performance of widely-used advanced oxidation processes (AOPs). Density functional theory calculations indicated that the unexpectedly poor efficiency (5.8-8.0%) of selected AOPs can be attributed to the electrostatic repulsion between oxidants and the tightly bound electrons of TMAH. Metagenomic analyses of the AHBR revealed that Proteobacteria and Euryarchaeota played a dominant role in the transformation of TMAH through processes such as methyl transfer, methanogenesis, and acetyl-coenzyme A synthesis, utilizing methyl-tetrahydromethanopterin as a substrate. Moreover, several potential functional genes (e.g., mprF, basS, bcrB, sugE) related to TMAH resistance have been identified. Molecular docking studies between five selected proteins and tetramethylammonium further provided evidence supporting the roles of these potential functional genes. This study demonstrates the superiority of AHBR as a pretreatment technology compared to several widely-researched AOPs, paving the way for the proper design of treatment processes to abate TMAH in semiconductor wastewater.

Predicting ciprofloxacin and levofloxacin decomposition utilizing ozone micro-nano bubbles through the central composite design method

Antibiotics have several negative effects on aquatic ecosystems and are difficult to degrade using traditional water/wastewater treatment methods. As a result, new treatment techniques must be employed to eliminate these contaminants from aquatic environments. Research on the relationship between the decomposing process of antibiotics and different factors by new technologies is scarce. This research focuses on the capability of ozone micro-nano bubbles (OzMNBs) to eliminate the antibiotics ciprofloxacin (CIPR) and levofloxacin (LEVO) in aqueous solutions. We studied the CIPR and LEVO decomposition to different variables through the central composite design method. The main variables included pH, ozonation time, and initial antibiotic concentration. The correlation coefficients of the quadratic model obtained by using the software, Design Expert version 13.0.1. Analysis of variances proved the significance of models and main factors. Verification tests also confirmed that the final optimum conditions of the antibiotics decomposition were: pH 9, ozonation for 40 min and, initial antibiotic concentration of 5 mg/L. In optimum conditions, removal rate of about 97% and 100% was obtained for CIPR and LEVO, respectively. The order of influence of various factors on CIPR and LEVO decomposition were obtained and the interactions between the main factors were also investigated. At the last stage of the research, the efficiency of OzMNBs in the removal of total organic carbon and mineralization of the solutions containing CIPR and LEVO under optimum conditions was examined.

Oxidative power loss control in ozonation: Nanobubble and ultrasonic cavitation

Nanobubble and ultrasonic cavitation were applied to support and prolong oxidation reactions of ozonation. Nanobubbles increased ozone dissolution by a factor of 16 due to low buoyancy, high surface area, and stability in water. Hydroxyl radicals generated by ultrasonic cavitation produced hydrogen peroxide rather than recombining due to additional oxygen atoms supplied by the nanobubbles. The generated hydrogen peroxide formed hydroperoxyl ions that reacted with ozone to generate hydroxyl radicals. The process achieved improvements in both the loss of emitted ozone and radical recombination. Rhodamine B decomposition was used to gauge the effectiveness of the process, with the highest rhodamine B decomposition evident at a high initial pH and power and a frequency of 132 kHz as revealed in ultrasonic experiments. The process achieved more than 99% of the rhodamine B decomposition in 20 min under the most efficient conditions. The generation of hydrogen peroxide exhibited tendencies similar to those of rhodamine B decomposition, supporting the proposed mechanism. An ozonation process combined with nanobubble and ultrasonic cavitation can therefore sustain oxidizing power using continuous dissolution by nanobubbles and successive radical generation caused by hydrogen peroxide generated by cavitation.

Treatment of Semiconductor Wastewater Containing Tetramethylammonium Hydroxide (TMAH) Using Nanofiltration, Reverse Osmosis, and Membrane Capacitive Deionization

As the semiconductor industry has grown tremendously over the last decades, its environmental impact has become a growing concern, including the withdrawal of fresh water and the generation of harmful wastewater. Tetramethylammonium hydroxide (TMAH), one of the toxic compounds inevitably found in semiconductor wastewater, should be removed before the wastewater is discharged. However, there are few affordable technologies available to remove TMAH from semiconductor wastewater. Therefore, the objective of this study was to compare different treatment options, such as Membrane Capacitive Deionization (MCDI), Reverse Osmosis (RO), and Nanofiltration (NF), for the treatment of semiconductor wastewater containing TMAH. A series of bench-scale experimental setups were conducted to investigate the removal efficiencies of TMAH, TDS, and TOC. The results confirmed that the MCDI process showed its great ability as well as RO to remove them, while the NF could not make a sufficient removal under identical recovery conditions. MCDI showed higher removals of monovalent ions, including TMA+, than divalent ions. Moreover, the removal of TMA+ by MCDI was higher under the basic solution than under both neutral and acidic conditions. These results were the first to demonstrate that MCDI has significant potential for treating semiconductor wastewater that contains TMAH.

A review of the existing and emerging technologies for wastewaters containing tetramethyl ammonium hydroxide (TMAH) and waste management systems in micro-chip microelectronic industries

The present work aims to describe and review the available technologies and the recent advancements in treating industrial wastewater containing tetramethylammonium hydroxide (TMAH). It is a quaternary ammonium salt and widely used in the microelectronics industry; this kind of company produces large quantities of wastewater containing TMAH. The exhausted solutions must be treated appropriately since TMAH is corrosive, toxic to human health, and ecotoxic. Regarding the concentration at discharge, currently there are no European regulations. Still, it has been indicated that the substance has a negative influence on the oxygen balance and cause eutrophication, and fall into the relevant categories. In the first part of the work, the available technologies and the recent advancements for the treatment of TMAH contained in industrial wastewater are reviewed. Separation methods as such adsorption, ion exchange, membrane processes, and destruction technologies classified as advanced oxidation processes and biological processes have been considered. In the second part of the manuscript, industrial patented wastewater treatments have been described. Biological processes are those more used, being more economically feasible, require very long times not always sustainable.

Propiconazole degradation and its toxicity removal during UV/H2O2 and UV photolysis processes

Propiconazole (PRO) is a triazole fungicide that is frequently detected in the water. In this study, we investigated the kinetics and degradation mechanism of PRO during the UV photolysis and UV/H₂O₂ processes. PRO was removed by the pseudo-first-order kinetics in both processes. The removal of PRO was enhanced by increasing H₂O₂ concentration in the UV/H₂O₂ process. The highest removal under neutral conditions, and lower removal of PRO were observed in acidic and alkaline pHs in the UV/H₂O₂ process. The presence of natural water ingredients such as Cl^-, NO₃^-, humic acid acted as radical scavengers, but HCO₃^- ion acted as both radical promoter and scavenger in the UV/H₂O₂ process. The transformation products (TPs) of PRO during both processes were identified using LC-QTOF/MS. Four TPs ([M+H]⁺ = 238, 256, 306, and 324) were identified during UV photolysis, and six TPs ([M+H]⁺ = 238, 256, 306, 324, 356, and 358) were identified in the UV/H₂O₂ process. Among the identified TPs, TP with [M+H]⁺ values of 356 and 358 were newly identified in the UV/H₂O₂ process. In addition, ionic byproducts, such as Cl^-, NO₃^-, formate (HCOO^-), and acetate (CH₃COO^-), were newly identified, indicating that significant mineralization was achieved in the UV/H₂O₂ process. Based on the identified TPs and ionic byproducts, the degradation mechanisms of PRO during two processes were proposed. The major reactions in both processes were ring cleavage and cyclization, and hydroxylation by OH radicals. The Microtox test with Vibrio fischeri showed that, while the toxicity of the reaction solution increased first, then gradually decreased during UV photolysis, the UV/H₂O₂ process initially increased toxicity at 10 min due to the production of TPs, but toxicity was completely removed as the reaction progressed. The results obtained in this study imply that the UV/H₂O₂ process is an effective treatment for eliminating PRO, its TPs, and the resulting toxicity in water.

Interaction Mechanisms and Application of Ozone Micro/Nanobubbles and Nanoparticles: A Review and Perspective

Ozone micro/nanobubbles with catalytic processes are widely used in the treatment of refractory organic wastewater. Micro/nanobubble technology overcomes the limitations of ozone mass transfer and ozone utilization in the application of ozone oxidation, and effectively improves the oxidation efficiency of ozone. The presence of micro/nanobubbles keeps the catalyst particles in a dynamic discrete state, which effectively increases the contact frequency between the catalyst and refractory organic matter and greatly improves the mineralization efficiency of refractory organic matter. This paper expounds on the characteristics and advantages of micro/nanobubble technology and summarizes the synergistic mechanism of microbubble nanoparticles and the mechanism of catalyst ozone micro/nanobubble systems in the treatment of refractory organics. An interaction mechanism of nanoparticles and ozone microbubbles is suggested, and the proposed theories on ozone microbubble systems are discussed with suggestions for future studies on systems of nanoparticles and ozone microbubbles.

Zero Discharge of Dyes and Regeneration of a Washing Solution in Membrane-Based Dye Removal by Cold Plasma Treatment

Although dye removal from wastewater streams has been investigated via several approaches using adsorbents, resins, or membranes, it is still hard to avoid the fact that dyes are persistently left in the adsorption materials or washing solutions used to regenerate the used adsorbents. In particular, given that cleaning agents are composed of acid/base, organic solvents, or electrolytes, dye adsorption and adsorbent regeneration processes leave behind more hard-to-manage wastewater containing dyes. In this study, we demonstrated that cold plasma (CP) treatment, which is one of the advanced oxidation processes (AOPs), can be used for zero discharge of dyes and regeneration of a washing solution in a membrane-based dye removal process. Specifically, CP treatment was found to successfully remove dyes released from a washing process to regenerate a used membrane, thereby effectively recycling a cleaning solution. As a result, the regenerated washing solution was more favorable for the adsorbed dyes’ elution, leading to the successful regeneration of a used membrane without a significant loss of dye removal efficiency. This fact was evidenced by a comparative study on the effect of CP treatment on the reusability of membranes and washing solutions and the kinetic analysis of the AOP of the desorbed dyes. We hope that this study contributes to opening a new door for environmentally friendly and sustainable dye removal.

Preparation, characterisation and comparative toxicity of nanopermethrin against Anopheles stephensi and Culex pipiens

OBJECTIVES

To assess the effectiveness of nanopermethrin as a potential new formulation for pest and vector control.

METHODS

Permethrin nanoparticles were prepared by the ionic gelation method and its structure and the formulations were designed using Box-Behnken statistical technique. The effect of independent variables (Chitosan/Permethrin ratio, tripolyphosphate quantity, sonication time) on the properties of nanoparticles was investigated to determine the optimal formulation.

RESULTS

The size of the nanoparticles ranged from 135.27 ± 5.88 to 539.5 ± 24.01 nm and the insecticide entrapment efficiency per cent (EE%) ranged from 7.72 ± 1.36 to 63.59 ± 3.17%. Anopheles stephensi larvae were then bioassayed with the nanopermethrin and compared with the results of the bioassay with the mother molecule of permethrin using a standard WHO-recommended mosquito larval bioassay kit. LC₅₀ with permethrin and nanopermethrin on larvae of An. stephensi were 0.125 and 0.026 ppm showing a 4.8 times difference. The LC₅₀ for permethrin and nanopermethrin on Culex pipiens were 0.003 and 0.00032 ppm, respectively, showing a 9.4-fold difference.

CONCLUSION

Nanopermethrin is much more potent than its mother molecule against larvae of An. stephensi and Cx. pipiens.