Adjustment of operation temperature window of Mn-Ce oxide catalyst for the selective catalytic reduction of NOx with NH3

Enhanced NOx reduction on CePO4 catalysts: Cu-loading, phosphotungstic acid, and insights from In-situ DRIFTs and DFT

This study investigates the effects of varying Cu/Ce doping ratios on the NH3-SCR denitrification efficiency using Cu-HPW/CePO4 catalysts, where CePO4 serves as the support and copper-doped phosphotungstic acid (HPW) acts as the active phase. The NH3-SCR reaction mechanism was studied by In-situ Diffuse Reflectance Infrared Fourier Transform Spectroscopy (In-situ DRIFTs) and Density Functional Theory (DFT). In-situ DRIFTs were employed to delve into the intricacies of adsorption and transformation dynamics at the surface sites of catalysts. This approach furnished a robust theoretical foundation aimed at augmenting the efficacy of low-temperature denitrification catalysts. DFT calculations were used to systematically investigate the reaction pathways, intermediates, transition states, and energy barriers over the HPW structure model to complete the NH3-SCR reaction. Empirical evidence suggests that modifying the catalysts with copper substantially enhances their denitrification efficacy and extends their operational temperature spectrum. A notable initial increase in denitrification efficiency was observed with increasing levels of copper modification, followed by a decline. Within the HPW-O15H site, the NH3-SCR reaction advances through both the E-R and L-H mechanisms, encompassing processes such as NH3 adsorption, intermediate formation and transformation, and product release.

Strong metal oxide-zeolite interactions during selective catalytic reduction of nitrogen oxides

In response to the stricter EU VII emission standards and the "150 ℃ challenge", selective catalytic reduction by ammonia (NH3-SCR) catalysts for motor vehicles are required to achieve high NO conversion below 200 °C. Compounding metal oxides with zeolites is an important strategy to design the low-temperature SCR catalysts. Here, we original prepared Cu-SSZ-13 @ MnGdOx (Cu-Z @ MGO), which achieved over 90% NO conversion and 95% N2 selectivity at 150 ℃. It has been demonstrated that a uniform mesoporous loaded layer of MGO grows on Cu-Z, and a recrystallization zone appears at the MGO-Cu-Z interface. We discover that the excellent low-temperature SCR activity derives from the strong metal oxide-zeolite interaction (SMZI) effects. The SMZI effects cause the anchor and high dispersion of MGO on the surface of Cu-Z. Driven by the SMZI effects, the Mn3+/Mn4+ redox cycle ensures the low and medium temperature-SCR activity and the Cu2+/Cu+ redox cycle guarantees the medium and high temperature-SCR activity. The introduction of MGO improves the reaction activity of -NH2 species adsorbed at Mn sites at 150 ℃, achieving a cycle of reduction and oxidation reactions at low temperatures. This strategy of inducing SMZI effects of metal oxides and zeolites paves a way for development of high-performance catalysts.

Low-temperature NH3-SCR performance of a novel Chlorella@Mn composite denitrification catalyst

The synthesis process of conventional Mn-based denitrification catalysts is relatively complex and expensive. In this paper, a resource application of chlorella was proposed, and a Chlorella@Mn composite denitrification catalyst was innovatively synthesized by electrostatic interaction. The Chlorella@Mn composite denitrification catalyst prepared under the optimal conditions (0.54 g/L Mn2+ concentration, 20 million chlorellas/mL concentration, 450°C calcination temperature) exhibited a well-developed pore structure and large specific surface area (122 m2/g). Compared with MnOx alone, the Chlorella@Mn composite catalyst achieved superior performance, with ∼100% NH3 selective catalytic reduction (NH3-SCR) denitrification activity at 100-225°C. The results of NH3 temperature-programmed desorption (NH3-TPD) and H2 temperature-programmed reduction (H2-TPR) showed that the catalyst had strong acid sites and good redox properties. Zeta potential testing showed that the electronegativity of the chlorella cell surface could be used to enrich with Mn2+. X-ray photoelectron spectroscopy (XPS) confirmed that Chlorella@Mn had a high content of Mn3+ and surface chemisorbed oxygen. In-situ diffuse reflectance infrared Fourier transform spectroscopy (in-situ DRIFTS) experimental results showed that both Langmuir-Hinshelwood (L-H) and Eley-Rideal (E-R) mechanisms play a role in the denitrification process on the surface of the Chlorella@Mn catalyst, where the main intermediate nitrate species is monodentate nitrite. The presence of SO2 promoted the generation and strengthening of Brønsted acid sites, but also generated more sulfate species on the surface, thereby reducing the denitrification activity of the Chlorella@Mn catalyst. The Chlorella@Mn composite catalyst had the characteristics of short preparation time, simple process and low cost, making it promising for industrial application.

Uncovering the centrality of mono-dentate SO32-/SO42- modifiers grafted on a metal vanadate in accelerating wet NOX reduction and poison pyrolysis

NOX rarely binds with labile oxygens of catalytic solids, whose Lewis acidic (LA) species possess higher binding strengths with NH3 (ENH3) and H2O than Brönsted acidic counterparts (BA--H+; -OH), oftentimes leading to elevate energy barrier (EBARRIER) and weaken H2O tolerance, respectively. These limit NH3-assisted wet NOX reduction via Langmuir-Hinshelwood-type or Eley-Rideal (ER)-type model on LA species, while leaving ER-type analogue on BA--H+ species proper to reduce wet NOX. Given hard-to-regulate strength/amount of -OH species and occasional association between ENH3 and EBARRIER, Ni1V2O6 (Ni1) was rationally chosen as a platform to isolate mono-dentate SO32-/SO42- species for use as BA--H+ bonds via protonation to increase collision frequency (k'APP,0) alongside with disclosure of advantages of SO32-/SO42--functionalized Ni1V2O6 (Ni1-S) over Ni1 in reducing wet NOX. Ni1-S outperformed Ni1 in achieving a larger BA--H+ quantity (k'APP,0↑), increasing H2O tolerance, and elevating oxygen mobility, thus promoting NOX reduction activity/consequences under SO2-excluding gases. V2O5-WO3 composite simulating a commercial catalyst could isolate mono-dentate SO32-/SO42- species and served as a control (V2O5-WO3-S) for comparison. Ni1-S was superior to V2O5-WO3-S in evading ammonium (bi-)sulfate (AS/ABS) poison accumulation and expediting AS/ABS pyrolysis efficiency, thereby improving AS/ABS resistance under SO2-including gases, while enhancing resistance against hydro-thermal aging.

Facile H2O-Contributed O2 Activation Strategy over Mn-Based SCR Catalysts to Counteract SO2 Poisoning

Mn-based catalysts preferred in low-temperature selective catalytic reduction (SCR) are susceptible to SO2 poisoning. The stubborn sulfates make insufficient O2 activation and result in deficient reactive oxygen species (ROS) for activating reaction molecules. H2O has long been regarded as an accomplice to SO2, hastening catalyst deactivation. However, such a negative impression of the SCR reaction was reversed by our recent research. Here, we reported a H2O contribution over Mn-based SCR catalysts to counteract SO2 poisoning through accessible O2 activation, in which O2 was synergistically activated with H2O to generate ROS for less deactivation and more expected regeneration. The resulting ROS benefited from the energetically favorable route supported by water-induced Ea reduction and was actively involved in the NH3 activation and NO oxidation process. Besides, ROS maintained high stability over the SO2 + H2O-deactivated γ-MnO2 catalyst throughout the mild thermal treatment, achieving complete regeneration of its own NO disposal ability. This strategy was proven to be universally applicable to other Mn-based catalysts.

Potassium promoted Gd0.06Co catalysts for highly efficient catalytic N2O decomposition in presence of impurity gases at low temperature

In order to enhance the catalytic performance of the Gd-modified Co₃O₄ catalyst (Gd_0.06Co) for the N₂O decomposition, alkali metal K was introduced as the promoter by impregnating the Gd_0.06Co powder with an aqueous solution of KNO₃ (with K/Co ratios 0.01-0.05). With the doping of K, the catalytic activity over Gd_0.06Co was significantly improved and the temperature of N₂O complete decomposition was decreased from 350 °C to 300 °C. Combining the results of XPS and O₂-TPD, the superior catalytic performance of the optimum catalyst K_0.025Gd_0.06Co was mainly owing to the synergistic effect of Gd and K, which weakened the Co-O bond and endowed the catalyst surface with much more amount of oxygen vacancies. Even under the coexist of the impurity gases, such as 5 vol% O₂, 100 ppmv NO and 2 vol% H₂O, the K_0.025Gd_0.06Co catalyst exhibited prominently better catalytic activity than Gd_0.06Co and K_0.025Co catalysts.

Catalytic performance and reaction mechanisms of NO removal with NH3 at low and medium temperatures on Mn-W-Sb modified siderite catalysts

Iron-based catalysts have been explored for selective catalytic reduction (SCR) of NO due to environmentally benign characters and good SCR activity. Mn-W-Sb modified siderite catalysts were prepared by impregnation method based on siderite ore, and SCR performance of the catalysts was investigated. The catalysts were analyzed by X-ray diffraction, H₂-temperature-programmed reduction, Brunauer-Emmett-Teller, Thermogravimetry-derivative thermogravimetry and in-situ diffused reflectance infrared Fourier transform spectroscopy (DRIFTS). The modified siderite catalysts calcined at 450°C mainly consist of Fe₂O₃, and added Mn, W and Sb species are amorphous. 3Mn-5W-1.5Sb-siderite catalyst has a wide temperature window of 180-360°C and good N₂ selectivity at low temperatures. In-situ DRIFTS results show NH₄⁺, coordinated NH₃, NH₂, NO₃^- species (bidentate), NO₂^- species (nitro, nitro-nitrito, monodentate), and adsorbed NO₂ can be discovered on the surface of Mn-W-Sb modified siderite catalysts, and doping of Mn will enhance adsorbed NO₂ formation by synergistic catalysis with Fe³⁺. In addition, the addition of Sb can inhibit sulfates formation on the surface of the catalyst in the presence of SO₂ and H₂O. Time-dependent in-situ DRIFTS studies also indicate that both of Lewis and Brønsted acid sites play a role in SCR of NO by ammonia at low temperatures. The mechanism of NO removal on the 3Mn-5W-1.5Sb-siderite catalyst can be discovered as a combination of Eley-Rideal and Langmuir-Hinshelwood mechanisms with three reaction pathways. The mechanism of NO, oxidized by synergistic catalysis of Fe³⁺ and Mn^4+/3+ to form NO₂ among three pathways, reveals the reason of high NO_x conversion of the catalyst at medium and low temperatures.

Phosphate on ceria with controlled active sites distribution for wide temperature NH3-SCR

Practical catalysts that work well at a wide operation window for selective catalytic reduction of NO_x by NH₃ (NH₃-SCR) are essential for the purification of non-isothermal emission such as vehicle exhaust. However, NH₃-SCR catalyst with high low-temperature performance has excellent NO activation and oxidation ability, leading inevitably to NH₃-intermediates over-oxidation and N₂ selectivity deterioration at high operation temperatures. By far the best performance ceria-based catalyst with a super-wide temperature window of 175-400 ^oC for 90% NO_x conversion in ideal environment and 225-475 ^oC for 90% NO_x conversion by addition of 50 ppm SO₂ and 5% H₂O is obtained via distributing phosphate over the outer of ceria. NH₃ protection strategy is the key for keeping high-temperature activity. Brønsted acidity surged as the formation of P-OH network via a charge compensatory mechanism of phosphate. NH₃ was prone to be captured by the surface P-OH network, forming NH₄⁺ species, avoiding being oxidized and contributing to both low and high temperature activity. NO can also be readily absorbed and oxidized to the absorbed NO₂(ad) species over phosphate as reflected by in situ DRIFTS and DFT calculation, providing a facile pathway for 'fast SCR' by reacting with NH₄⁺ species to form N₂ and H₂O. The reaction followed the L-H mechanism and contributed to catalytic activity under 300 ^oC. This directional structure fabricate strategy helps to increases the NO_x conversion and N₂ selectivity under a broaden temperature window. The enriched Brønsted acid sites over phosphate treated ceria were also demonstrated to have largely suppressed SO₂ adsorption, which significantly slowed down the catalyst poisoning. A dynamic equilibrium between the poisoning and regeneration process can be achieved according to the shrinking-core model for each nanosphere, leading to the excellent resistance.

DeNO x performance enhancement of Cu-based oxides via employing a TiO2 phase to modify LDH precursors

CuAl-LDO, CuAl-LDO/TiO2 and CuAl-LDO/TiO2NTs catalysts were obtained from TiO2 modified LDHs precursor which were prepared by in situ assembly method. Then catalysts were evaluated in the selective catalytic reduction of NO x with NH3(NH3-SCR), and the results showed that the CuAl-LDO/TiO2NTs catalyst exhibited preferable deNO x performance (more than 80% NO x conversion and higher than 90% N2 selectivity at a temperature range of 210-330 °C) as well as good SO2 resistance. With the aid of series of characterizations such as XRD, N2 adsorption/desorption, XPS, NH3-TPD, H2-TPR, and in situ DRIFTS, it could be concluded that, doping TiO2NTs afforded the catalyst larger specific surface area, more abundant surface chemisorption oxygen species and more excellent redox performance. Meanwhile, In situ DRIFTS evidenced that CuAl-LDO/TiO2NTs catalyst has a strong adsorption capacity for the reaction gas, which is more conducive to the progress of the SCR reaction.

Insight into the potential application of CuOx/CeO2 catalysts for NO removal by CO: a perspective from the morphology and crystal-plane of CeO2

A series of CuOx/CeO2-X were fabricated and employed as the NO + CO reaction catalysts.

The Formation of Mn-Ce Oxide Catalysts for CO Oxidation by Oxalate Route: The Role of Manganese Content

The Mn-Ce oxide catalysts active in the oxidation of CO were studied by X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), temperature-programmed reduction (TPR), transition electron microscopy (TEM), energy dispersive X-Ray (EDX), and a differential dissolution technique. The Mn-Ce catalysts were prepared by thermal decomposition of oxalates by varying the Mn:Ce ratio. The nanocrystalline oxides with a fluorite structure and particle sizes of 4–6 nm were formed. The introduction of manganese led to a reduction of the oxide particle size, a decrease in the surface area, and the formation of a Mn_yCe_1−yO_2−δ solid solution. An increase in the manganese content resulted in the formation of manganese oxides such as Mn₂O₃, Mn₃O₄, and Mn₅O₈. The catalytic activity as a function of the manganese content had a volcano-like shape. The best catalytic performance was exhibited by the catalyst containing ca. 50 at.% Mn due to the high specific surface area, the formation of the solid solution, and the maximum content of the solid solution.

FeVO4-supported Mn–Ce oxides for the low-temperature selective catalytic reduction of NOx by NH3

Iron vanadate (FeVO4) nanorods are used as a carrier to support manganese (Mn) and cerium (Ce) oxides for the selective catalytic reduction (SCR) of nitrogen oxides (NOx) with NH3 for the first time.