High capacity Pb(II) adsorption characteristics onto raw- and chemically activated waste activated sludge

Waste-treating-waste: Effective heavy metals removal from electroplating wastewater by ladle slag

Ladle slag, a by-product of steelmaking, presents a valuable strategy for waste reduction and valorization in wastewater treatment. This work demonstrates the successful simultaneous removal of Al(III), B(III), Ba(II), Cr(III), Mg(II), Sr(II), Pb(II), and Zn(II), from electroplating wastewater by ladle slag. First, Cr(III) and Pb(II) removals were evaluated in single synthetic systems by analyzing the influence of pH, temperature, and ladle slag dosage. Competitive removal was observed in binary batch experiments of Cr(III) - Pb(II), achieving 88% and 96% removal, respectively, with fast kinetics following a pseudo-second-order model. The findings of XRD, SEM, EDX, and FTIR of the slag after removal helped to elucidate the synergic removal mechanism involving ladle slag dissolution, precipitation, ion exchange, and adsorption in a tight relationship with the solution pH. Lastly, ladle slag was tested in real electroplating wastewater with the aforementioned ions at concentrations ranging from <1 to 1700 mg/L. The removal was performed in two steps, the first attained the following efficiencies: 73% for Al(III), 88% for B(III), 98% for Ba(II), 80% for Cr(III), 82% for Mg(II), 99% for Pb(II), 88% for Sr(II), and 88% for Zn(II). Visual MINTEQ simulation was utilized to identify the different species of ions present during the removal process. Furthermore, the leaching tests indicated a minimal environmental risk of secondary pollution in its application. The results promote an effective and sustainable approach to wastewater treatment within the circular economy.

Hydrolyzed sewage sludge as raw bio-based material for hermetic bag production

This study aimed to assess the potential of sewage sludge, a significant residue of wastewater treatment plants (WWTPs), as a sustainable resource for producing a bio-based material for hermetic bags (BMHB), in order to reduce the dependency on petroleum-derived plastics. The approach involved the application of thermal hydrolysis to solubilize sewage sludge, and it systematically examined critical process parameters, including temperature (120-150 °C), residence time (1-4 h), and medium pH (6.6-10). Results revealed that alkaline thermal hydrolysis significantly enhanced biomolecule solubilization, particularly proteins (289 ± 1 mg/gVSSo), followed by humic-like substances (144 ± 6 mg/gVSSo) and carbohydrates (49 ± 2 mg/gVSSo). This condition also increased the presence of large-and medium-sized compounds, thereby enhancing BMHB mechanical resistance, with puncture resistance values reaching 63.7 ± 0.2 N/mm. Effective retention of UV light within the 280-400 nm range was also observed. All BMHB samples exhibited similar properties, including water vapor permeability (WVP) (∼3.9 g * mm/m2 * h * kPa), hydrophilicity (contact angles varied from 35.4° ± 0.3 to 64° ± 5), solubility (∼95%), and thermal stability (∼74% degradation at 700 °C). Notably, BMHB proved to be an eco-friendly packaging for acetamiprid, an agricultural pesticide, preventing direct human exposure to harmful substances. Testing indicated rapid pesticide release within 5 min of BMHB immersion in water, with only 5% of BMHB residues remaining after 20 min. Additionally, the application of this material in soil was considered safe, as it met regulatory limits for heavy metal content and exhibited an absence of microorganisms.

Low-molecular-weight aromatic acids mediated the adsorption of Cd2+ onto biochars: effects and mechanisms

Low-molecular-weight aromatic acids (LWMAAs), a ubiquitous organic substance in natural systems, are important in controlling the environmental fate of potentially toxic metals. However, little is known about the effects of LWMAAs on the interactions between biochars and potentially toxic metals. Herein, the influences of three aromatic acids, including benzoic acid (BA), p-hydroxy benzoic acid (PHBA), and syringic acid (SA), on the adsorption of Cd2+ onto biochars generated at three different pyrolysis temperatures under acidic and neutral conditions were examined. Generally, the adsorption ability of biochars for Cd2+ improved with the increase of pyrolysis temperature, which was ascribed to the increased inorganic element contents (e.g., P, S, and Si) and aromaticity, increasing the complexation between mineral anions and metal ions, and the enhanced cation-π interaction. Interestingly, aromatic acids considerably inhibited the adsorption of Cd2+ onto biochars, which was mainly ascribed to multi-mechanisms, including competition of LWMAA molecules and metal ions for adsorption sites, the pore blocking effect, the weakened interaction between mineral anions and Cd2+ induced by the adsorbed aromatic acids, and the formation of water-soluble metal-aromatic acid complexes. Furthermore, the inhibitory effects of LWMAAs on Cd2+ adsorption intensively depended on the aromatic acid type and followed the order of SA > PHBA > BA. This trend was related to the differences in the physicochemical features (e.g., the octanol/water partition coefficient (log Kow) and molecular size) of diverse LMWAAs. The results of this study demonstrate that the effects of coexisting LMWAAs should not be ignored when biochars are applied in soil remediation and wastewater treatment.

DOTA functionalized adsorbent DOTA@Sludge@Chitosan derived from recycled shrimp shells and sludge and its application for lead and chromium removal from water

DOTA@Sludge@Chitosan was synthesized by a facile treatment using DOTA (1,4,7,10-tetraazacyclododecane-N,N',N,N'-tetraacetic acid) to modify dry sludge and chitosan in an acidic solution. The performance of developed DOTA@Sludge@Chitosan was investigated for the adsorptive removal of Cr6+ and Pb2+ from water. Characterization studies showed that the materials possess a large surface area (52.009 m2/g), pore volume (0.069 cm3/g), and abundant functional groups of amino and hydroxyl. The prepared material showed a synergetic effect due to carboxylic acid and sludge, effectively removing Cr6+ and Pb2+. It reached 329.4 mg/g (Pb2+) and 273.3 mg/g (Cr6+) at 20 °C, much higher than commercial activated carbon. The regeneration of the adsorbent was tested for six adsorption and desorption cycles. The results demonstrate that the DOTA@Sludge@Chitosan adsorbent well-maintained high adsorption capacity attributed to its stability, making it a promising adsorbent for heavy metals removal from industrial effluent.

Effective utilization of discarded reverse osmosis post-carbon for adsorption of dyes from wastewater

In this study, the deployment of post Reverse Osmosis (RO)-carbon as a adsorbent for dye removal from water has been investigated. The post RO-carbon was thermally activated (RO900), and the material thus obtained exhibited high surface area viz. 753 m2/g. In the batch system, the efficient Methylene Blue (MB) and Methyl Orange (MO) removal was obtained by using 0.08 g and 0.13 g/50 mL adsorbent dosage respectively. Moreover, 420 min was the optimized equilibration time for both the dyes. The maximum adsorption capacities of RO900 for MB and MO dyes were 223.29 and 158.14 mg/g, respectively. The comparatively higher MB adsorption was attributed to the electrostatic attraction between adsorbent and MB. The thermodynamic findings revealed the process as spontaneous, endothermic, and accompanied by entropy increment. Additionally, simulated effluent was treated, and >99% dye removal efficiency was achieved. To mimic an industrial perspective, MB adsorption onto RO900 was also carried out in continuous mode. The initial dye concentration and effluent flow rate were among the process parameters that were optimized using the continuous mode of operation. Further, the experimental data of continuous mode was fitted with Clark, Yan, and Yoon-Nelson models. Py-GC/MS investigation revealed that dye-loaded adsorbents could be pyrolyzed to produce valuable chemicals. The cost and low toxicity associated benefits of discarded RO-carbon over other adsorbents reveal the significance of the present study.

Screening of MnO2 with desired facet and its behavior in highly selective adsorption of aqueous Pb (II): Theoretical and experimental studies

In this study, Density Functional Theory (DFT) calculations and experimental methods were used to evaluate MnO₂ with 5 different facets for their selective adsorption of Pb (II) from wastewater containing Cd (II), Cu (II), Pb (II), and Zn (II). The DFT calculations were used to screen the selective adsorption capability of the facets and demonstrated that the MnO₂ (3 1 0) facet has an excellent performance in selective adsorption of Pb (II) among all facets. The validity of DFT calculations was verified by comparing with the experimental results. MnO₂ with different facets was prepared in a controlled manner and the characterizations confirmed that the lattice indices of the fabricated MnO₂ have the desired facets. Adsorption performance experiments illustrated a high adsorption capacity (320.0 mg/g) on the (3 1 0) facet MnO₂. The selectivity of adsorption of Pb (II) was 3-32 times greater than that of the other coexisting ions, i.e., Cd (II), Cu (II), and Zn (II)), which is consistent with results of the DFT calculations. Furthermore, DFT calculations of the adsorption energy, charge density difference, and projected density of states (PDOS) showed that the adsorption of Pb (II) on the MnO₂ (3 1 0) facet is non-activated chemisorption. This study shows that it is feasible to use DFT calculations to quickly screen suitable adsorbents for environmental applications.

Synthesis and Assessment of Antimicrobial Composites of Ag Nanoparticles or AgNO3 and Egg Shell Membranes

Engineering research has been expanded by the advent of material fusion, which has led to the development of composites that are more reliable and cost-effective. This investigation aims to utilise this concept to promote a circular economy by maximizing the adsorption of silver nanoparticles and silver nitrate onto recycled chicken eggshell membranes, resulting in optimized antimicrobial silver/eggshell membrane composites. The pH, time, concentration, and adsorption temperatures were optimized. It was confirmed that these composites were excellent candidates for use in antimicrobial applications. The silver nanoparticles were produced through chemical synthesis using sodium borohydride as a reducing agent and through adsorption/surface reduction of silver nitrate on eggshell membranes. The composites were thoroughly characterized by various techniques, including spectrophotometry, atomic absorption spectrometry, scanning electron microscopy, transmission electron microscopy, Fourier transform infrared spectroscopy, and X-ray photoelectron spectroscopy, as well as agar well diffusion and MTT assay. The results indicate that silver/eggshell membrane composites with excellent antimicrobial properties were produced using both silver nanoparticles and silver nitrate at a pH of 6, 25 °C, and after 48 h of agitation. These materials exhibited remarkable antimicrobial activity against Pseudomonas aeruginosa and Bacillus subtilis, resulting in 27.77% and 15.34% cell death, respectively.

Chemically activated carbon preparation from natural rubber biosludge for the study of characterization, kinetics and isotherms, thermodynamics, reusability during Cr(VI) and methylene blue adsorption

Alkaline leachate, dust generation, and foul smell during the stacking process of natural rubber biosludge (NRBS) can pollute surrounding water, soil, and air. In this study, natural rubber chemically activated carbon (NRCAC) has been synthesized for the first time from NRBS by pyrolysis using ZnCl₂ at 700 °C for adsorptive removal of Cr(VI) and methylene blue (MB) from aqueous solutions. Both NRBS and NRCAC were characterized by X-ray fluorescence (XRF), X-ray diffraction (XRD), Fourier transform infrared (FTIR), scanning electron microscopy-energy dispersive spectroscopy (SEM-EDS), Brunauer-Emmett-Teller (BET), and thermogravimetric analyzer (TGA). FTIR and SEM-EDS suggested significant functional and morphological transformations in NRCAC. Experimental investigations of different process parameters, such as pH, concentration, contact time, salt concentration, etc., were conducted to study their influences on adsorption. Adsorption and desorption kinetics followed a pseudo-second-order model, while adsorption equilibrium followed Liu isotherm. Maximum uptake calculated from the Liu model was 81.28 and 211.90 mg/g for Cr(VI) and MB, respectively. Thermodynamic analysis established spontaneous and endothermic adsorption. Up to five adsorption/desorption cycles were conducted using eluents such as 1 M NaOH and water for Cr(VI) and MB, respectively. Electrostatic attraction and ion-exchange favored Cr(VI)/MB adsorption, while hydrogen bonding and π-π stacking were significant in MB uptake. Overall findings suggest that NRBS (a renewable agro-industrial, abundant, and freely available) could be employed to synthesize biochar for adsorptive removal of wastewater containing Cr(VI)/MB.

Process development, techno-economic analysis and life-cycle assessment for laccase catalyzed synthesis of lignin hydrogel

In this study, an effort has been undertaken to study process design, techno-economic analysis, and life-cycle assessment (LCA) of lignin hydrogel (LH) which has potential applications in environmental remediation. Minimum selling price (MSP) of LHs has been estimated to be 2,141 US$/ton and it lies within the range of market price (1,420-2,280 US$/ton) for commercial coagulants. Further, sensitivity analysis has been conducted and it was observed that "% efficiency of lignin hydrogel production" and "lignin price" were the most influential parameters. Uncertainty analysis has also been conducted to study the influence of volatility in the market price of lignin and total capital investment on MSP of LH. From LCA study, it was estimated that the proposed process will emit 2.8 kg CO2 eq. and 1.1 kg Oil eq./kg lignin hydrogel. The developed process can be utilized for lignin upgradation in biorefineries to develop economically feasible and sustainable processes.

Upgrading Waste Activated Carbon by Equipping Micro-/Mesopore-Dominant Microstructures from the Perspective of Circular Economy

Equipping wastes with interesting properties in response to the circular economy could release environmental burdens by reducing resource exploitation and material manufacturing. In this study, we demonstrated that the waste regenerated activated carbon (RAC) could become micro-/mesopore-dominant through a simple surfactant/gel modification. This was achieved by associating carbon precursors, such as commercially available low-cost surfactants/methyl cellulose thickening reagents, with the pores of RAC. Following heat treatment, associated carbon precursors were carbonized, hence modifying the microstructure of RAC to be micro-/mesopore-dominant. The surfactant modification gave rise to a micropore-dominant RAC by increasing the micropore volume (PVmicro) together with significantly decreasing the mesopore volume (PVmeso) and macropore volume (PVmacro). In contrast, gel modification led to mesopore-rich RAC by blocking micropores with carbonized methyl cellulose and a surfactant matrix. Interestingly, both surfactant/gel modifications were insensitive to the properties of the surfactant applied, which provided a new alternative for waste/low-grade surfactant mixture disposal. Our results provide an important demonstration that waste could be effectively upgraded with a rational design by exhibiting new properties in response to the circular economy.

Novel Fluorescent Nanocellulose Hydrogel Based on Nanocellulose and Carbon Dots for Detection and Removal of Heavy Metal Ions in Water

Water is an important raw material in the food production process. Maintaining the quality and safety of water is very important in the food field. In this study, a simple novel fluorescent nanocellulose hydrogel (FNH) was prepared for the detection and removal of heavy metals (Fe³⁺ and Pb²⁺) in aqueous solutions based on carbon dots (CDs). The CDs were grafted onto the carboxylated nanocellulose (CNC) by the EDC/NHS coupling method, and then the nanocellulose (NC), CNC, and FNH were characterized by FTIR analysis. The effect of adsorption environment on FNH adsorption capacity was also investigated. After carboxylation and grafting of CDs, the adsorption capacity of nanocellulose to Fe³⁺ and Pb²⁺ was greatly improved, and it was also allowed to make fast visual responses to Fe³⁺ as an optical sensor to determine the concentration of Fe³⁺ through the visual signal. Static adsorption experiment demonstrated that the removal rate of Fe³⁺ and Pb²⁺ by FNH exceeded 69.4% and 98.2%, and the adsorption capacity amount reached 98.3 mg/g and 442.0 mg/g. At the same time, due to the fluorescence quenching effect of Fe³⁺, FNH could also be used for the detection of Fe³⁺ concentration in aqueous solution, and the limit of detection (LOD) could reach 62.5 mg/L.

Mn(II) Sorption on Stream Sediments Sampled in Manganese Mining Area: Dynamics and Mechanisms

The stream sediments that have been impacted by manganese (Mn) containing wastewater for decades contain not only abundant microorganisms but also organic/inorganic substances. To achieve effective treatment of manganese (Mn)-containing effluent and recovery of Mn from water/sediments, the Mn(II) sorption behaviors and mechanism on sediments of a stream in Mn mining areas were studied. In addition, the study analyzed the effects of various factors (initial concentration, solution pH, sediment dose, contact time, and coexisting cations) on the Mn sorption efficiency of Daxin sediments, and explored the contribution of microbial activity in the sediment sorption of Mn(II). The results showed that the sorption process of Mn(II) on the sediments was consistent with the Elovich and Freundlich models, and the removal of heavy metals was maximum at 40 °C (62.47–98.93%), pH = 8 (77.51%), initial concentration of 1 mmol·L−1 (95.37%) and sediment dosing of 12 g·L−1 (98.93%). The addition of 50 mM NaN3 inhibited the microbial activity in the Daxin sediment, reducing the sorption and removal rates of Mn(II) by 0.605 mg·g−1 and 8.92%, respectively. After sorption, the proportion of the Fe–Mn oxidation(iron–manganese) state in Daxin sediments decreased from 54% to 43%, while the proportion of the exchangeable state increased by 10.80%. Microorganisms in the sediment had a positive effect on inhibiting heavy metal migration and reducing the bioavailability of contaminants in the soil. Through this study, we hope to further understand the sorption and desorption mechanism of manganese by stream sediments in manganese ore areas, so as to provide a guide on the management and recovery of Mn from stream sediments in manganese mining areas.

Hazardous maize processing industrial sludge: Thermo-kinetic assessment and sulfur recovery by evaporation-condensation technique

In the present work, a detailed thermo-kinetics of hazardous sulfur-rich sludge generated from the corn processing industry was performed for acquiring the optimum parameters for the efficient recovery of sulfur using the evaporation-condensation technique. Sulfur in the sludge was found to be 79 ± 3% (wt%) as estimated by the Bureau of Indian Standards method. A weight loss of 77 ± 3% was found in the active devolatilization zone from ≈ 200-400 °C. The online FTIR confirmed the evolution of mainly sulfur vapors (S₈) along with some sulfur dioxide (SO₂) and disulfur (S₂). The thermogravimetric data (TG) was used to evaluate the kinetic parameters with the help of model-free methods, and Z-master plots determined additional insight into the reaction mechanism. Furthermore, the calculated activation energy (E_a) was used to determine the thermodynamic feasibility. The average E_a values appraised by FM, FWO, sDAEM, and ST models were 55.43, 72.04, 62.33, and 62.67 kJ mol^-1, respectively. Overall, 91.2% of sulfur was successfully recovered at 400 °C, having 99 ± 0.5% purity. The approximate cost analysis of the sulfur recovery process was also estimated to check the economic viability. Recovered sulfur could be directly used for industrial and agricultural applications without any further purification.

Removed heavy metal ions from wastewater reuse for chemiluminescence: Successive application of lignin-based composite hydrogels

The novel sulfomethylated lignin-grafted-polyacrylic acid (SL-g-PAA) hydrogel was fabricated in this work via a facile and green synthetic strategy for the efficient removal of heavy metal ions from wastewater, and then successively reused for chemiluminescence (CL). The sulfomethylation of lignin was first performed to improve its water solubility and introduce numerous active sites for adsorption of heavy metal ions. The as-synthesized SL-g-PAA hydrogel with high content of lignin exhibited the highly efficient and rapid removal of various metal ions from simulated wastewater. More importantly, the spent hydrogel (M²⁺@SL-g-PAA) after adsorption was reused for the first time to develop a new CL system by an ingenious strategy, in which these metal ions adsorbed on M²⁺@SL-g-PAA act as heterogeneous catalytic sites to catalyze the CL reaction between N-(4-aminobutyl)-N-ethylisoluminol (ABEI) and H₂O₂. The resultant CL system displayed high CL intensity and long duration time, which could be observed by naked eye in the dark and lasted for > 24 h. The combination of facile fabrication process, renewable raw materials, and ingenious strategy for successive application in adsorption and CL endows this lignin-based composite hydrogel with a great potential for application in wastewater treatment, biological imaging and cold light sources.

Development of Pectin-Based Aerogels with Several Excellent Properties for the Adsorption of Pb2

Traditional aerogels lack specific functional groups for the adsorption of Pb2+, which results in a low adsorption capacity and limits the application scope. Novel porous pectin-based aerogels (PPEAs) were prepared by incorporating polyethylenimine (PEI) using ethylene glycol diglycidyl ether (EGDE) as a cross-linker for the removal of Pb2+ from water. The cross-linking mechanism, morphology, mechanical strength, thermal stability, adsorption properties, and mechanism of the aerogels were investigated. The aerogels possessed several desirable features, such as a large maximum Pb2+ adsorption capacity (373.7 mg/g, tested at pH 5.0), ultralight (as low as 63.4 mg/cm3), high mechanical strength (stress above 0.24 MPa at 50% strain), and easy recyclability. Meanwhile, the equilibrium adsorption data was well described by the Langmuir-Freundlich (Sips) model and the kinetic adsorption process was well fitted using the pseudo-second-order model. The donor groups, such as -NH2, and oxygen-containing functional groups were responsible for the Pb2+ adsorption, which was confirmed by the FTIR and XPS analysis. The excellent characteristics mean that PPEAs are highly effective adsorbents in the remediation of lead-containing wastewater.

A Review on Promising Membrane Technology Approaches for Heavy Metal Removal from Water and Wastewater to Solve Water Crisis

Due to the impacts of water scarcity, the world is looking at all possible solutions for decreasing the over-exploitation of finite freshwater resources. Wastewater is one of the most reliable and accessible water supplies. As the population expands, so do industrial, agricultural, and household operations in order to meet man’s enormous demands. These operations generate huge amounts of wastewater, which may be recovered and used for a variety of reasons. Conventional wastewater treatment techniques have had some success in treating effluents for discharge throughout the years. However, advances in wastewater treatment techniques are required to make treated wastewater suitable for industrial, agricultural, and household use. Diverse techniques for removing heavy metal ions from various water and wastewater sources have been described. These treatments can be categorized as adsorption, membrane, chemical, or electric. Membrane technology has been developed as a popular alternative for recovering and reusing water from various water and wastewater sources. This study integrates useful membrane technology techniques for water and wastewater treatment containing heavy metals, with the objective of establishing a low-cost, high-efficiency method as well as ideal production conditions: low-cost, high-efficiency selective membranes, and maximum flexibility and selectivity. Future studies should concentrate on eco-friendly, cost-effective, and long-term materials and procedures.