Ascorbic acid as corrosion inhibitor for Q235 mild steel in acidic environments

Investigation of mild steel corrosion inhibition in acidic media by Viola extract based on bulk and nanometer size

In the present work, the inhibition performance of Viola extract based on bulk and nano size as a green corrosion inhibitor on mild steel in 0.5 M phosphoric acid and 1M hydrochloric acid solutions is investigated using different techniques (potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and Optical microscopy). The gained results demonstrated that various concentrations of Viola Extract (bulk and nano) inhibited the corrosion of the alloy in both of the acid solutions. The temperature impact on corrosion rate without/with this extract was examined. Certain thermodynamic parameters were determined based on the temperature impact on inhibition and corrosion processes. The adsorption mechanism of the extract on the alloy was explored using the Langmuir adsorption isotherm. A mixed mode of adsorption was observed, wherein the nano-sized extract in 1.0 M HCl predominantly underwent chemisorption, while the bulk-sized extract in 1.0 M HCl and both bulk and nano-sized extracts in 0.5 M H3PO4 were primarily subjected to physisorption. Scanning electron microscopy (SEM) and Optical microscopy analyses were employed to scrutinize alloys' surface morphology.

Corrosion inhibition of mild steel by Praecitrullus fistulosus (tinda fruit and peel) extracts

Metal corrosion has recently emerged as a growing concern, impacting both local and industrial operations and disrupting conventional production methods. The utilization of green inhibitors to mitigate the metal degradation has garnered extensive attention from researchers and industrial professionals due to their prominent advantages: high efficiency, cost-effectiveness, and eco-friendliness. A novel ecofriendly inhibitor was prepared from Praecitrullus fistulosus (tinda fruit and peel) for mild steel (MS) corrosion in 1 M HCl. The presence of phenol, 3,5-bis (1,1-dimethyl ethyl)-, 9-octadecenoic acid, methyl ester, hexadecanoic acid 15-methyl-, methyl ester, 9, 12-octadecadienoic acid, methyl ester, 9, 12, 15-octadecatrienoic acid, methyl ester, (Z,Z,Z-), ascorbic acid, and phytol were identified as major constituent through LC/MS analysis of tinda extracts. The existence of these compounds was further confirmed through FTIR analysis, which shows the presence of various functional groups, such as -OH, CO, C-O-C, CC, and aromatic rings in the tinda extracts. Electrochemical and gravimetric analyses were used to investigate the inhibitory effect of tinda extracts. Outcomes of Tafel analysis revealed that both tinda extracts significantly reduced the corrosion current as compared to blank and achieved 83.73 % and 87.59 % inhibition efficiencies at 200 mg L-1 of tinda peel extract (TPE) and tinda fruit extract (TFE), respectively. The change in corrosion potential (Ecorr) was within an ±85 mV range compared to that of the uninhibited system, indicating that both tinda extracts demonstrated a mixed-type inhibition behavior. During adsorption studies, the best fit was obtained for the Langmuir adsorption model. The obtained values of standard Gibbs free energy (ΔG°ads) for TPE and TFE lie between -20 and - 40 kJ mol-1 but close to -20 kJ mol-1, which reveals preferential physical adsorption of the extracts on the metal surface. Thermodynamic parameters, including activation energy, enthalpy, and entropy, were computed across the temperature range of 303 to 323 K, suggesting that corrosion occurs spontaneously by the endothermic process. FESEM analysis depicted that inhibited systems exhibited smooth and crack-free surfaces as compared to blank system. AFM images demonstrated that surface roughness was significantly reduced for the inhibited system. In EDX analysis, the weight percentage of Cl was reduced in the presence of tinda extracts as compared to blank, and in XRD analysis, iron chloride (FeCl2) peak did not appear in the presence of inhibitor but it was in the uninhibited system. All surface-related findings signify that tinda extracts are adsorbed on the MS surface and form a protective layer that separates the metal from the corrosive solution.

Exploration of rice husk ash as a green corrosion inhibitor immersed in NH4Cl 7.5 % solution

The study reports the development of a liquid smoke solution of rice husk ash (RHA) as a green corrosion inhibitor in NH4Cl solution in approaching corrosion protection for refinery facilities. The recent utilization of RHA has a partial solution to address the possible chemical to form a filming layer to disconnect bare metal and their environment. This work prepared the RHA solution by condensing the RHA vapor before adding it to various concentrations. The corrosion test of potentiodynamic and electrochemicals intends to discover the inhibitor's corrosion resistance before examining the electronic transition corresponding to the contribution of several functional groups using Ultraviolet Visible (UV-Vis) and Fourier-Transform Infrared Spectroscopy (FTIR). Surface evaluation intends to unveil the nature of the corrosion by utilizing the Scanning Electronic and Atomic Force Microscope. The corrosion test result shows the depression of corrosion rate to 0.120 mmpy with high efficiency beyond 96 % in the addition of 7.5 ppm RHA inhibitor. The greater Nyquist semicircle diameter at high concentrations increases the adsorption of the RHA on the surface of C1018. The electronic transition of n-π* and π -π* shows an extensive contribution of C[bond, double bond]C, C[bond, double bond]O, and -OH based on the UV-Vis and FTIR test. The formation of a complex compound of Fe-(NH4Cl-RHA)n blocks the corrosion active sites to reduce the corrosion. This study paves the way for using RHA as an organic compound under NH4Cl conditions, such as in a refinery process facility.

The use of food additives as green and environmental-friendly anti-corrosion inhibitors for protection of metals and alloys: a review

Corrosion inhibitors have offered new opportunities to bring positive impacts on our society, especially when it has helped in protecting metals against corrosion in an aqueous solution. Unfortunately, the commonly known corrosion inhibitors used to protect metals or alloys against corrosion are invariably related to one or more drawbacks such as the employment of hazardous anti-corrosion agents, leakage of anti-corrosion agents in aqueous solution, and high solubility of anti-corrosion agents in water. Over the years, using food additives as anti-corrosion agents have drawn interest as it offers biocompatibility, less toxic, and promising applications. In general, food additives are considered safe for human consumption worldwide, and it was rigorously tested and approved by the US Food and Drug Administration. Nowadays, researchers are more interested in innovating and using green, less toxic, and economical corrosion inhibitors in metal and alloy protection. As such, we have reviewed the use of food additives to protect metals and alloys against corrosion. The current review is significant and differs from the previous review articles made on corrosion inhibitors, in which the new role of food additives is highlighted as green and environmental-friendly substances in the protection of metals and alloys against corrosion. It is anticipated that the next generation will be utilizing non-toxic and sustainable anti-corrosion agents, in which food additives might be the potential to fulfill the green chemistry goals.

Investigation of Dracocephalum extract based on bulk and nanometer size as green corrosion inhibitor for mild steel in different corrosive media

In recent years, green corrosion inhibitors derived from natural plant resources have garnered much interest. In the present work, at first, we investigated the corrosion behavior of mild steel (st-37) in the presence, and absence of Dracocephalum extract based on bulk size as a corrosion inhibitor in two widely used acidic environments (0.5 M H₂SO₄, and 1.0 M HCl), at room temperature. Then, we used Dracocephalum extract based on nanometer size to reduce the optimal concentration of inhibitor, increase the corrosion resistant, and efficiency. Dracocephalum extract does not contain heavy metals or other toxic compounds, and also good characteristics such as low cost, eco-friendly, and widespread availability, make it suitable nature candidate as an environmentally safe green inhibitor. The anticorrosive behavior was assessed using electrochemical impedance spectroscopy (EIS), and potentiodynamic polarization (PP). In all of the studies, the inhibitory efficiency (IE%) increased as the extract dose was increased. But by using nano extract, in addition to maintaining high efficiency, the amount of inhibitor was reduced significantly. The highest IE% is 94% at the best dose of nano extract (75 ppm), but the highest IE% is 89% at the best dose of the bulk extract (200 ppm) in H₂SO₄ solution. Also, for the HCl solution, the highest IE% is 88% at the best dose of nano extract (100 ppm), but the highest IE% is 90% at the best dose of the bulk extract (400 ppm), by polarization method. The PP results suggest that this compound has an effect on both anodic, and cathodic processes, and that it adsorbs on mild steel surface according to the Langmuir adsorption isotherm. Optical microscopy, scanning electron microscopy (SEM) analysis, and a solid UV-Visible reflection spectrum were used to investigate the alloys' surface morphology.

The role of organic acid metabolites in geo-energy pipeline corrosion in a sulfate reducing bacteria environment

The dominant factors in Microbial Influenced Corrosion (MIC) are hard to determine because normally several individual species and their metabolites are involved, and, moreover, different metabolites may cause opposing effects. To address this problem, the effects of individual metabolites from different species should be elucidated when at the same time other metabolites are held constant. In this study, the role is investigated of simulated organic acid metabolites, namely, acetic and L–ascorbic acids, on corrosion of geo-energy pipelines (carbon steel) in a simulated Sulfate Reducing Bacteria (SRB) environment. The SRB environment is simulated using a calcium alginate biofilm, abiotic sulfide, CO₂, and NaCl brine. The electrochemical results show that both simulated organic acid metabolites accelerate corrosion in a simulated SRB environment. The results are further supported by electrochemical weight losses, kinetic corrosion activation parameters, multiple linear regression, ICP-OES, pH, and XRD. However, a comparison of electrochemical results with those published in the literature for a simulated SRB environment without acetic or L-ascorbic acid under similar experimental conditions shows that the presence of acetic in this study results in lower corrosion current densities while in presence of L-ascorbic acid results into higher corrosion current densities. This implies that acetic and L-ascorbic acids inhibit and accelerate corrosion, respectively. In addition, the results highlight that H₂S is a key role of corrosion in the presence of organic acid. The results of this study are important new and novel information on the role of acetic and L-ascorbic acids in corrosion of geo-energy pipelines in the SRB environment.

Experimental and theoretical insights into copper corrosion inhibition by protonated amino-acids

The effects of cysteine (Cys) and l-methionine (l-Met) on copper corrosion inhibition were examined in 1 M HNO₃ solution for short and long exposure times. Potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) were used. The EIS determined the potential for zero charges of copper (PZC) in the inhibitor solution. SEM and AFM have been used to study material surfaces. Energy-dispersive X-ray spectroscopy (EDS) was used to identify surface elemental composition. DFT and molecular dynamics simulations explored the interaction between protonated amino acids and aggressive media anions on a copper (111) surface.

The effects of cysteine (Cys) and l-methionine (l-Met) on copper corrosion inhibition were examined in 1 M HNO₃ solution for short and long exposure times.

Synthesis, Characterization, and Computational Chemical Study of Aliphatic Tricationic Surfactants as Corrosion Inhibitors for Metallic Equipment in Oil Fields

Aliphatic tricationic surfactants were prepared by the esterification reaction, followed by a quaternization reaction to protect oil well facilities from corrosion problems. Microelemental analysis and Fourier transform infrared and ¹H NMR spectroscopic techniques were performed to explore the obtained motifs. The performance of these amphiphiles as inhibitors for metallic S90 steel corrosion in formation water was investigated through electrochemical tests (potentiodynamic polarization and electrochemical impedance spectroscopy). The results revealed significant inhibition effectiveness improvement with increasing concentrations of these amphiphiles. Its maximum inhibition efficiency reaches 93.07% at 250 ppm for the compound (AED). Potentiodynamic polarization graphs demonstrated that tricationic amphiphiles behave as mixed-type inhibitors. In addition, the adsorption of the tricationic surfactant at the S90 steel surface followed Langmuir isotherm. Atomic force microscopy revealed that a protective layer formed at the surface of S90 steel caused the inhibition of corrosion. During the inhibition procedure of S90 steel corrosion, theoretical research has been performed to validate electrochemical experiments and to clearly demonstrate the mechanism of these amphiphiles. Finally, quantum chemical calculations were calculated to achieve the justification for the obtained empirical results.

Adsorption and Corrosion Performance of New Cationic Gemini Surfactants Derivatives of Fatty Amido Ethyl Aminium Chloride with Ester Spacer for Mild Steel in Acidic Solutions

Three new cationic gemini surfactants with ester spacer type 2-2′-(ethane-1,2-diyl bis(oxy)) bis(N-(2-alkanamidoethyl)-N,N-dimethyl-2-oxoethan-1-aminium)) dichloride) (CGSES12, CGSES14 and CGSES16), based on N,N-dimethyl fatty amido ethylamine, were produced. These gemini quaternary ammonium salts were synthesized using a three-step reaction method, starting from th/e condensation of the fatty acid chloride (RCOCl) of various hydrophobic chain lengths (R, C₁₁H₂₃, C₁₃H₂₇, C₁₅H₃₁) with N,N-dimethyl ethylene diamine, followed by the quaternization of the tertiary amino group formed with the spacer of the ester group formed in the second step. The chemical configuration of the surfactants was established by FT-IR, ¹HNMR, ¹³CNMR and Mass spectroscopies. The inhibition performance of three surfactants was studied by weight loss and electrochemical measurements. The results show that CGSES12, CGSES14 and CGSES16 behave as effective inhibitors and surface agents. The maximum efficiency was higher than 94% at 2.5 mM, and the inhibition order was CGSES16 > CGSES14 > CGSES12. This was due to the increment in hydrophobicity of the gemini surfactants. Their adsorption on a mild steel surface followed the Langmuir isotherm. CGSES12, CGSES14 and CGSES16 can be considered mixed-type inhibitors. The presence of CGSES12, CGSES14 and CGSES16 increased charge transfer resistance and decreased the corrosion rate. The adsorption focused on heteroatoms and the surface properties of cationic gemini surfactants.

Enhancement of corrosion resistance of the cooling systems in desalination plants by green inhibitor

Taraxacum officinale extract (TOE) has been tested for preventing the corrosion of cooling systems in desalination plants. The inhibition of corrosion effects has been characterized by chemical and electrochemical methods (Mass loss, potentiodynamic polarization and electrochemical impedance spectroscopy) and surface observations. Tests on cooling systems were carried out in seawater environment. The presence of TOE in the re-circulation loop decreases the corrosion of carbon steel by adsorption of TOE compounds on the surface of metal pipes. The optimum TOE concentration was reached at 400 mg L^-1 and the inhibition efficiency was higher than 94%. TOE allowed increasing the energy barrier of the corrosion process. SEM, FT-IR and UV spectra observations confirmed that TOE prevents corrosion attacks at the surface of the pipes. HPLC analyses identified the presence of saccharides, organic acids, phenol antioxidant and caffeic acid derivatives in TOE, which may be the active promoters of corrosion inhibition.

Organic nanoparticles of acetohydrazides as novel inhibitors for mild steel corrosion

Novel organic nanoparticles were successfully prepared using the re-precipitation method and showed superior protection against mild steel corrosion in acidic media.

Synergistic effect of tartaric acid with 2,6-diaminopyridine on the corrosion inhibition of mild steel in 0.5 M HCl

The inhibitive ability of 2,6-diaminopyridine, tartaric acid and their synergistic effect towards mild steel corrosion in 0.5 M HCl solution was evaluated at various concentrations using potentiodynamic polarization measurements, electrochemical impedance spectroscopy (EIS), and weight loss experiments. Corresponding surfaces of mild steel were examined by atomic force microscope (AFM), field emission scanning electron microscope (FE-SEM), energy dispersive X-ray spectroscopy (EDX), X-ray photoelectron spectroscopy (XPS) analysis. The experimental results are in good agreement and reveal a favorable synergistic effect of 2,6-diaminopyridine with tartaric acid, which could protect mild steel from corrosion effectively. Besides, quantum chemical calculations and Monte Carlo simulation were used to clarify the inhibition mechanism of the synergistic effect.

Inhibition of Acid Corrosion of Mild Steel Using Delonix regia Leaves Extract

The inhibition efficacy of aqueous extracts of the leaves ofDelonixregia(DR) in 1 M HCl and 0.5 M H2SO4have been investigated using weight loss, electrochemical and surface probe techniques. DR extract inhibited mild steel corrosion in both acidic environments via adsorption of the extract organic matter on the metal/solution interface. Potentiodynamic polarization results indicate that DR is a mixed type inhibitor in both acidic environments, whereas the impedance results revealed adsorption of the DR species on a corroding steel surface. Increase in inhibition efficiency was concentration dependent. The adsorption followed Langmuir adsorption isotherm. Scanning electron microscopy (SEM) results revealed the formation of a protective layer adsorbed on a mild steel surface in the acid solutions.