Santolina chamaecyparissus extract as a natural source inhibitor for 304 stainless steel corrosion in 3.5% NaCl

Effects of Vitamins as Green Inhibitors on the Surface of Steel Bars in Chloride-Polluted Simulated Concrete Pore Solution: Experimental, Characteristic Analysis, and Theoretical Calculation

This study evaluates the effects of vitamins B1 (VB1), B6 (VB6), B3 (VB3), and C (VC) as green corrosion inhibitors for steel bars in a chloride-polluted simulated concrete pore (SCP) solution. Electrochemical tests demonstrated that VB6 achieves the highest corrosion inhibition efficiency (IE%) of 92.86%, and the IE% of VB1 and VC are 91.96 and 91.51%, respectively, while VB3 shows the least effectiveness of 83.49% at their respective optimum concentrations. Scanning electron microscopy revealed that vitamin treatment significantly improves the surface morphology, enhancing smoothness. Energy dispersive X-ray spectroscopy confirmed the presence of protective molecular layers and precipitated calcium (Ca) on the steel surface, indicating effective adsorption. X-ray photoelectron spectroscopy revealed that vitamin interacts with iron (Fe) through chemisorption and physisorption, contributing to the formation of protective FeOOH compounds. Moreover, it also suggests that the main component of precipitated Ca is protective calcium carbonate (CaCO3). Density functional theory calculations showed that vitamins adhere to the surface of γ-FeOOH through hydrogen bonds. These findings underscore the potential of vitamins as effective green inhibitors in corrosion prevention applications.

An environmentally sustainable approach for the utilization of Erigeron bonariensis as a green inhibitor against weathering steel corrosion in acidic media

In the realm of corrosion mitigation, the search for sustainable and ecologically accountable inhibitors attracts significant interest from the environmental point of view. This study investigates the intriguing possibilities presented by Erigeron bonariensis (EB) as a green and innovative corrosion inhibitor for weathering steel in 1 M H2SO4. EB, a naturally abundant plant species, holds promise as a green and sustainable inhibitor due to its inherent chemical composition in the environment. The intricate interplay between the phytochemical constituents of the extract and the corrosive environment is meticulously deciphered. Furthermore, the environmentally benign nature of the inhibitor adds an extra layer of significance to its application, aligning with contemporary green chemistry principles. The inhibition effect of Erigeron bonariensis (EB) extract on the corrosion of mild steel in acidic media (H2SO4) was studied using weight loss, absorption studies, phytochemical analysis, electrochemical methods, and scanning electron microscopy. The experimental findings revealed that an increase in inhibitor concentration is correlated with higher inhibition efficiency. The adsorption of inhibitor molecules on the mild steel surface was found to agree with the UV-Vis adsorption spectrum. Additionally, a surface study conducted using scanning electron microscopy indicated notable differences in the presence and absence of inhibitors for weathering steel. At 2000 mg L-1, EB extract has the best inhibitory efficiency for weathering steel in 1 M H2SO4 of 99.50% by the leaf part, followed by 94.35% by the flower part, and 85.22% by the stem part. Overall, this study suggests that EB extract serves as a promising alternative for corrosion prevention, demonstrating significant inhibition efficiency.

Electrochemical and DFT Studies of the Pistacia Integerrima Gall Extract: An Eco-friendly Approach towards the Corrosion of Steel in Acidic Medium

A novel application of the Pistacia integerrima gall extract as an environmentally friendly corrosion inhibitor is reported in this study. The major phytochemicals present in the gall extract, namely pistagremic acid, β-sitosterol, pistiphloroglucinyl ether, pistaciaphenyl ester, naringenin, and 5,7-dihydroxy-2-(4-hydroxyphenyl)-2,3-dihydrochromen-4-one, play key roles in its anticorrosive behavior on steel in aggressive media. Several approaches were used to study the corrosion prevention activity of steel in 1 M H2SO4, including weight loss analysis, scanning electron microscopy (SEM), electrochemical impedance spectroscopy (EIS), potentiodynamic polarization (PDP), and density functional theory (DFT). At 2000 mg L-1, the highest efficiency of 92.19% was observed in 1 M H2SO4. An SEM study was conducted to validate the surface coverage of the metal surface. DFT studies revealed several nucleophilic regions present in the phytochemicals of the inhibitor, which supported the favorable nucleophilicity. Corrosion studies have not been performed on this sample. Phytochemicals make it an effective corrosion inhibitor, and its extraction process utilizes distilled water, making it better than other inhibitors. It has been proven that the obtained values of ΔEInhDFT for pistiphloroglucinyl, pistaciaphenyl ether, and naringenin organic compounds were very low, confirming the high reactivity of these corrosion inhibitors. The order of the values of ΔEInhDFT is as follows: pistaciaphenyl ether > pistiphloroglucinyl ether > naringenin organic compound; this suggests that pistaciaphenyl ether is more reactive than the other compounds. In this study, P. integerrima gall extract emerges as a novel and highly effective corrosion resistance agent in 1 M H2SO4, chosen for its relevance to acid pickling and cleaning processes.

Electrochemical and DFT studies of Terminalia bellerica fruit extract as an eco-friendly inhibitor for the corrosion of steel

It is well known that metal corrosion causes serious economy losses worldwide. One of the most effective ways to prevent corrosion is the continuous development of high-efficient and environment-friendly corrosion inhibitors. Among the widely used organic and inorganic corrosion inhibitors, plant extracts are top candidates due to their nontoxic nature. The present study reports a novel application of the methanolic extract of Terminalia bellerica fruits as an environment friendly corrosion inhibitor for steel in sulphuric acid medium. The phytochemicals of the extract, namely Ellagic, Gallic, and Malic acids, play a key role of the anti-corrosive behavior of the extract. The corrosion prevention activity was studied on the steel in 1 M H2SO4 using a variety of approaches including weight loss analysis (WL), scanning electron microscope (SEM), electrochemical impedance spectroscopy (EIS), density functional theory (DFT), natural bond orbital analysis (NBO), Fukui function and Monte Carlo simulations (MC). In 1 M H2SO4 solution, the maximum electrochemical inhibition efficiency of 91.79% was observed at 4000 mg/L concentration of the extract. The NBO analysis showed that the charge density of the double bonds and the oxygen atoms of carbonyl and hydroxyl groups of the phytochemicals lies on the top of the natural bond orbitals which promotes the anticorrosive properties of the investigated inhibitors. The surface coverage of steel was validated by SEM measurements. According to DFT studies, numerous nucleophilic regions were present in the active phytochemical constituents of the inhibitor, demonstrating their favorable nucleophilicity. The computed electronic structure of the phytochemicals revealed band gaps of 4.813, 5.444, and 7.562 eV for Ellagic, Gallic, and Malic acids respectively suggesting effective metal-inhibitor interactions. A good correlation between experimental and theoretical findings was addressed.

Novel use of kitchen waste: protection of boiler quality steel from corrosion in acidic media using onion waste

An eco-friendly approach to inhibit the corrosion of boiler quality (BQ) steel by onion waste in acidic media was investigated. The extract from onion peel was characterized using the conventional extraction method and was characterized using HPLC. The efficacy of the onion peel extract (OPE) as a green corrosion inhibitor was studied using the weight loss method and a variety of electrochemical techniques, including open-circuit potential (OCP), potentiodynamic polarization (PDP), and electrochemical impedance spectroscopy (EIS). The Tafel polarization revealed that at 200 mg L^-1 of onion peel extract (OPE), corrosion current density was reduced maximum in both 1 (M) HCl and 0.5 (M) H₂SO₄ media. From the electrochemical impedance spectroscopy studies, the maximum inhibition efficiencies of 91.30% and 90.71% were found at 200 mg L^-1 in 1 (M) HCl and 0.5 (M) H₂SO₄, respectively. The Langmuir isotherm was determined to be the best-fitting model, and the thermodynamic parameter, such as free energy Δ G ads ∘ , was computed, which indicated the physisorption of OPE onto the BQ surface. In theoretical investigations, density functional theory DFT was used to determine the adsorption efficiency and reactive sites of the OPE molecule by exploring various quantum chemical parameters.

Supplementary Information

The online version contains supplementary material available at 10.1007/s11696-022-02549-7.

4-Phenylcoumarin (4-PC) Glucoside from Exostema caribaeum as Corrosion Inhibitor in 3% NaCl Saturated with CO2 in AISI 1018 Steel: Experimental and Theoretical Study

The corrosion inhibition of 5-O-β-D-glucopyranosyl-7-methoxy-3′,4′-dihydroxy-4-phenylcoumarin (4-PC) in AISI 1018 steel immersed in 3% NaCl + CO₂ was studied by electrochemical impedance spectroscopy (EIS). The results showed that, at just 10 ppm, 4-PC exerted protection against corrosion with ղ = 90% and 97% at 100 rpm. At static conditions, the polarization curves indicated that, at 5 ppm, the inhibitor presented anodic behavior, while at 10 and 50 ppm, there was a cathodic-type inhibitor. The inhibitor adsorption was demonstrated to be chemisorption, according to the Langmuir isotherm for 100 and 500 rpm. By means of SEM–EDS, the corrosion inhibition was demonstrated, as well as the fact that the organic compound was effective for up to 72 h of immersion. At static conditions, dispersion-corrected density functional theory results reveal that the chemical bonds established by the phenyl group of 4-PC are responsible of the chemisorption on the steel surface. According with Fukui reactivity indices, the molecules adsorbed on the metal surface provide a protective cover against nucleophilic and electrophilic attacks, pointing to the corrosion inhibition properties of 4-PC.

Effect of the Zeta Potential on the Corrosion Resistance of Electroless Nickel and PVDF Composite Layers Using Surfactants

Composite layers of Ni-P and PVDF were obtained using surfactants to enhance the corrosion resistance of the fluoride ion. The zeta potential of PVDF particles was changed with the surfactants (cationic, anionic, and nonionic). The effects of the zeta potential of PVDF particles on the particle distribution, morphology, composition, hydrophobicity, and corrosion resistance of the composite layers were studied using the different types of surfactants. The deposition behaviors of the Ni-P layer and PVDF particles strongly depended on the zeta potential of PVDF particles. Using anionic surfactants, especially C₁₂H₂₅SO₄Na (SDS), the zeta potential of PVDF particles was -30.6 mV. The densification and uniformity of the composite layers with a higher amount of PVDF particles were achieved, which resulted in the superior resistance to fluoride ion corrosion. After heating at 180 °C, the PVDF particles were melted, spread, and filled into the pores of the composite layers, which led to the further enhanced corrosion resistance. It was demonstrated that the zeta potential of PVDF particles affected the dispersion, stability, and codeposition with electroless nickel, which resulted in the uniform and dense composite layers and enhanced the corrosion resistance of the fluoride ion.

Arylamino Substituted Mercaptoimidazole Derivatives as New Corrosion Inhibitors for Carbon Steel in Acidic Media: Experimental and Computational Study

Two arylamino substituted mercaptoimidazole derivatives namely 4,5-dimethyl-1-(phenylamino)-1H-imidazole-2(3H)-thione (I1) and 4,5-dimethyl-1-((p-chlorophenyl)amino)-1H-imidazole-2(3H)-thione (I2) were synthesized and investigated as corrosion inhibitors for carbon steel in 0.5 M HCl solution by means of electrochemical impedance spectroscopy (EIS), potentiodynamic polarization, ATR-FTIR spectroscopy and SEM. The results showed that the investigated mercaptoimidazole derivatives act as mixed type inhibitors and inhibition efficiency follows the I2>I1 order. Adsorption of inhibitors on metal surface was found to obey the Langmuir adsorption isotherm. Thermodynamic parameters revealed that adsorption of the inhibitors has both physisorption and chemisorption adsorption mechanism. Electrochemical test results were supported by quantum chemical parameters obtained from DFT calculations.

Investigation of Corrosion Protection of Austenitic Stainless Steel in 5.5 M Polluted Phosphoric Acid Using 5-Azidomethyl-7-morpholinomethyl-8-hydroxyquinoline as an Ecofriendly Inhibitor

The use of 5-azidomethyl-7-morpholinomethyl-8-hydroxyquinoline (AMH) as a corrosion inhibitor for AISI 321 stainless steel in 5.5 M polluted phosphoric acid was investigated using the hydrogen evolution technique, linear polarization curves, and impedance spectroscopy. Impedance measurements revealed that the dissolution of AISI 321 in 5.5 M polluted phosphoric acid was controlled by an activation mechanism, unchanged even with the addition of AMH at different concentrations. Polarization results showed that the inhibition ability was enhanced with increasing inhibitor concentration. AMH acted as a mixed-type inhibitor by random adsorption on the alloy surface, whatever the nature of the reaction that is taking place. The adsorption of AMH on the AISI 321 surface was also discussed via the Langmuir adsorption isotherm. The influence of elevating the solution temperature on the corrosion inhibition performance was studied. A quantum chemistry study with the DFT method was also conducted, which supplied a logical and exploitable theoretical explanation of the adsorption and the inhibition action of AMH on AISI 321.

Potential of dibenzo-18-crown-6-ether derivatives as a corrosion inhibitor on mild steel in HCl medium: electrochemical and computational approaches

The corrosion inhibition behaviour of the macrocyclic dibenzo-18-crown-6 derivatives BOH and OHB was investigated experimentally and theoretically on mild steel in a 15% hydrochloric acid medium.

Plant Extracts as Green Corrosion Inhibitors for Different Metal Surfaces and Corrosive Media: A Review

Natural extracts have been widely used to protect metal materials from corrosion. The efficiency of these extracts as corrosion inhibitors is commonly evaluated through electrochemical tests, which include techniques such as potentiodynamic polarization, electrochemical impedance spectroscopy, and weight loss measurement. The inhibition efficiency of different extract concentrations is a valuable indicator to obtain a clear outlook to choose an extract for a particular purpose. A complementary vision of the effectiveness of green extracts to inhibit the corrosion of metals is obtained by means of surface characterizations; atomic force microscopy, scanning electron microscopy, and X-ray photoelectron spectroscopy analysis are experimental techniques widely used for this purpose. Moreover, theoretical studies are usually addressed to elucidate the nature of the corrosion inhibitor—metal surface interactions. In addition, calculations have been employed to predict how other organic substances behave on metal surfaces and to provide experimental work with fresh proposals. This work reports a broad overview of the current state of the art research on the study of new extracts as corrosion inhibitors on metal surfaces in corrosive media. Most constituents obtained from plant extracts are adsorbed on the metal, following the Langmuir adsorption model. Electron-rich regions and heteroatoms have been found to be responsible for chemisorption on the metal surface, whereas physisorption is due to the polar regions of the inhibitor molecules. The plant extracts compiled in this work obtained corrosion inhibition efficiencies above 60%, most of them around 80–90%. The effect of concentration, extraction solvent, temperature, and immersion time were studied as well. Additional studies regarding plant extracts as corrosion inhibitors on metals are needed to produce solutions for industrial purposes.

Enhancement of corrosion resistance of the cooling systems in desalination plants by green inhibitor

Taraxacum officinale extract (TOE) has been tested for preventing the corrosion of cooling systems in desalination plants. The inhibition of corrosion effects has been characterized by chemical and electrochemical methods (Mass loss, potentiodynamic polarization and electrochemical impedance spectroscopy) and surface observations. Tests on cooling systems were carried out in seawater environment. The presence of TOE in the re-circulation loop decreases the corrosion of carbon steel by adsorption of TOE compounds on the surface of metal pipes. The optimum TOE concentration was reached at 400 mg L^-1 and the inhibition efficiency was higher than 94%. TOE allowed increasing the energy barrier of the corrosion process. SEM, FT-IR and UV spectra observations confirmed that TOE prevents corrosion attacks at the surface of the pipes. HPLC analyses identified the presence of saccharides, organic acids, phenol antioxidant and caffeic acid derivatives in TOE, which may be the active promoters of corrosion inhibition.

Performances of Alkaloid Extract from Rauvolfia macrophylla Stapf toward Corrosion Inhibition of C38 Steel in Acidic Media

Alkaloid extract from Rauvolfia macrophylla Stapf (AERMS) was studied as the corrosion inhibitor for C38 steel in 1 M HCl and 0.5 M H₂SO₄ using electrochemistry and surface analysis. The corrosion inhibition was efficient and proceeds via adsorption of AERMS on the steel surface due to the active functional groups present in the molecules. AERMS acts as a mixed inhibitor in HCl and as a cathodic inhibitor in H₂SO₄. In H₂SO₄ corrosive medium, the presence of iodides improves the adsorption of the alkaloid molecules by reducing the surface charge of the electrode and thus substantially decreases the corrosion rate. Two pure alkaloids (tetrahydroalastonine (THA) and perakine (PER)) were quantitatively isolated from AERMS, and their anticorrosive properties for C38 steel in 1 M HCl and 0.5 M H₂SO₄ were evaluated. THA showed the highest efficiency while the performance of PER was less important compared to the extract. This confirms that the efficiency of AERMS was the result of the complementary action of the chemical compounds present in the extract.

The Effect of Concentration of Lawsonia inermis as a Corrosion Inhibitor for Aluminum Alloy in Seawater

Lawsonia inermis also known as henna was studied as a corrosion inhibitor for aluminum alloy in seawater. The inhibitor has been characterized by optical study via Fourier transform infrared spectroscopy (FTIR). The FTIR proves the existence of hydroxyl and carbonyl functional groups in Lawsonia inermis. Aluminum alloy 5083 immersed in seawater in the absence and presence of Lawsonia inermis was tested using electrochemistry method, namely, electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PP). EIS and PP measurements suggest that the addition of Lawsonia inermis has caused the adsorption of inhibitor on the aluminum surface. The adsorption behavior of the inhibitor follow Langmuir adsorption model where the value of free energy of adsorption, -ΔG, is less than 40 kJ/mol indicates that it is a physical adsorption. Finally, it was inferred that Lawsonia inermis has a real potential to act as a corrosion inhibitor for aluminum alloy in seawater.

Targeted synthesis of cadmium(ii) Schiff base complexes towards corrosion inhibition on mild steel

Strategic synthesis of Cd(ii) Schiff base complexes with introduction of an azido ligand to achieve significant corrosion inhibition on mild steel.