Novel polymeric additives in the preparation and modification of polymeric membranes: A comprehensive review

Novel, Fluorine-Free Membranes Based on Sulfonated Polyvinyl Alcohol and Poly(ether-block-amide) with Sulfonated Montmorillonite Nanofiller for PEMFC Applications

Novel blend membranes containing S-PVA and PEBAX 1657 with a blend ratio of 8:2 (referred to as SPP) were prepared using a solution-casting technique. In the manufacturing process, sulfonated montmorillonite (S-MMT) in ratios of 0%, 3%, 5%, and 7% was used as a filler. The crystallinity of composite membranes has been investigated by X-ray diffraction (XRD), while the interaction between the components was evaluated using Fourier-transform infrared spectroscopy (FT-IR). With increasing filler content, good compatibility between the components due to hydrogen bonds was established, which ultimately resulted in improved tensile strength and chemical stability. In addition, due to the sulfonated moieties of S-MMT, the highest ion exchange capacity (0.46 meq/g) and water uptake (51.61%) can be achieved at the highest filler content with an acceptable swelling degree of 22.65%. The composite membrane with 7% S-MMT appears to be suitable for application in proton exchange membrane fuel cells (PEMFCs). Amongst the membranes studied, this membrane achieved the highest current density and power density in fuel cell tests, which were 149.5 mA/cm2 and 49.51 mW/cm2. Our fluorine-free composite membranes can become a promising new membrane family in PEMFC applications, offering an alternative to Nafion membranes.

Optimization of isotropic MoS2/PES membranes for efficient treatment of industrial oily wastewater

Elimination of tiny oil droplets nearly miscible with wastewater can be realized using membrane technology through ultrafiltration. The novelty of this work was to blend different phases of molybdenum disulfide (MoS2) in isotropic polyethersulfone (PES). We prepared isotropic PES membranes by optimizing nonsolvent vapour-induced phase separation (VIPS). Membranes were blended with MoS2 nanosheets of different phases to promote separation performance and antifouling resistance. FE-SEM revealed the flower-like surface morphology of MoS2 nanosheets. HR-TEM of MoS2 revealed 2H domains in the monolayer, flakes of a few layers and a d-spacing of 0.22 nm. Raman spectroscopy could be used to distinguish mixed-phase MoS2 from single-phase MoS2. Isotropic PES membranes modified with 70% 1T/2H MoS2 had a significantly high permeance to pure water (6911 kg m-2 h bar). The same membrane possessed a high efficiency of oil rejection of 98.78%, 97.85%, 99.83% for emulsions of industrial crude oil at 100, 1000 and 10 000 mg L-1, respectively. Removal of oil droplets from wastewater was dominated by a mechanism based on size exclusion. Isotropic PES modified with 2H MoS2 possessed superior oleophilicity, which resulted in low rejection of crude oil. Modified membranes showed excellent fouling resistance for three successive filtration cycles, as evidenced by enhanced antifouling parameters. Our study reveals how the phase composition of MoS2 nanosheets can significantly affect the performance of isotropic PES membranes during the ultrafiltration of oily wastewater.

ZIF-8 decorated cellulose acetate mixed matrix membrane: An efficient approach for textile effluent treatment

The textile industry is the second largest water-intensive industry and generates enormous wastewater. The dyes and heavy metals present in the textile effluent, even at their lower concentrations, can cause an adverse effect on the environment and human health. Recently, mixed matrix membranes have gained massive attention due to membrane property enhancement caused by incorporating nanofillers/additives in the polymer matrix. This current study examines the efficacy of ZIF-8/CA membrane on dye removal and treatment of real-time textile industry effluent. Initially, ZIF-8 nanoparticles were synthesized using a probe sonicator. The XRD, FT-IR, and SEM analysis confirmed the formation of crystalline and hexagonal facet ZIF-8 nanoparticles. The ZIF-8 nanoparticles were dispersed into a cellulose acetate matrix, and a membrane was prepared using the "phase inversion method." The membrane was characterized using FT-IR and SEM analysis, which endorse incorporating ZIF-8 into the polymer matrix. Later, the efficacy of the ZIF-8/CA membrane was verified by dye removal studies. The dye removal studies on crystal violet, acid red 13, and reactive black 5 reveal that the membrane is ∼85% efficient in dye removal, and the studies were further extended to real-time textile effluent treatment. The studies on textile effluent prevail that ZIF-8/CA membrane is also proficient in removing chemical oxygen demand (COD) ∼70%, total organic carbon (TOC) ∼80%, and heavy metals such as lead, chromium, and cadmium from textile wastewater and proved to be efficient in treating the textile effluent.

Recent advances in surface tailoring of thin film forward osmosis membranes: A review

The recent advancements in fabricating forward osmosis (FO) membranes have shown promising results in desalination and water treatment. Different methods have been applied to improve FO performance, such as using mixed or new draw solutions, enhancing the recovery of draw solutions, membrane modification, and developing FO-hybrid systems. However, reliable methods to address the current issues, including reverse salt flux, fouling, and antibacterial activities, are still in progress. In recent decades, surface modification has been applied to different membrane processes, including FO membranes. Introducing nanochannels, bioparticles, new monomers, and hydrophilic-based materials to the surface layer of FO membranes has significantly impacted their performance and efficiency and resulted in better control over fouling and concentration polarization (CP) in these membranes. This review critically investigates the recent developments in FO membrane processes and fabrication techniques for FO surface-layer modification. In addition, this study focuses on the latest materials and structures used for the surface modification of FO membranes. Finally, the current challenges, gaps, and suggestions for future studies in this field have been discussed in detail.

Smart Packaging Based on Polylactic Acid: The Effects of Antibacterial and Antioxidant Agents from Natural Extracts on Physical-Mechanical Properties, Colony Reduction, Perishable Food Shelf Life, and Future Prospective

Changes in consumer lifestyles have raised awareness of a variety of food options and packaging technologies. Active and smart packaging is an innovative technology that serves to enhance the safety and quality of food products like fruit, vegetables, fish, and meat. Smart packaging, as a subset of this technology, entails the integration of additives into packaging materials, thereby facilitating the preservation or extension of product quality and shelf life. This technological approach stimulates a heightened demand for safer food products with a prolonged shelf life. Active packaging predominantly relies on the utilization of natural active substances. Therefore, the combination of active substances has a significant impact on the characteristics of active packaging, particularly on polymeric blends like polylactic acid (PLA) as a matrix. Therefore, this review will summarize how the addition of natural active agents influences the performance of smart packaging through systematic analysis, providing new insights into the types of active agents on physical-mechanical properties, colony reduction, and its application in foods. Through their integration, the market for active and smart packaging systems is expected to have a bright future.

Electrochemical-based processes for produced water and oily wastewater treatment: A review

The greatest volume of by-products produced in oil and gas recovery operations is referred to as produced water and increasing environmental concerns and strict legislations on discharging it into the environment cause to more attention for focusing on degradation methods for treatment of produced water especially electrochemical technologies. This article provides an overview of electrochemical technologies for treating oily wastewater and produced water, including: electro-coagulation, electro-Fenton, electrochemical oxidation and electrochemical membrane reactor as a single stage and combination of these technologies as multi-stage treatment process. Many researchers have carried out experiments to examine the impact of various factors such as material (i.e, electrode material) and operational conditions (i.e., potential, current density, pH, electrode distance, and other factors) for organic elimination to obtain the high efficiency. Results of each method are reviewed and discussed according to these studies, comprehensively. Furthermore, several challenges need to be overcome and perspectives for future study are proposed for each method.

Bio-Based Polymeric Membranes: Development and Environmental Applications

Nowadays, membrane technology is an efficient process for separating compounds with minimal structural abrasion; however, the manufacture of membranes still has several drawbacks to being profitable and competitive commercially under an environmentally friendly approach. In this sense, this review focuses on bio-based polymeric membranes as an alternative to solve the environmental concern caused by the use of polymeric materials of fossil origin. The fabrication of bio-based polymeric membranes is explained through a general description of elements such as the selection of bio-based polymers, the preparation methods, the usefulness of additives, the search for green solvents, and the characterization of the membranes. The advantages and disadvantages of bio-based polymeric membranes are discussed, and the application of bio-based membranes to recover organic and inorganic contaminants is also discussed.

Additive-optimized micro-structure in cellulose acetate butyrate-based reverse osmosis membrane for desalination

Progress toward the high water flux of cellulose acetate butyrate (CAB)-based reverse osmosis (RO) membrane is a bottleneck for desalination and mitigation of fresh water shortage. Here, we develop an "optimization of formulation-induced structure" strategy using acetone (solvent), triethyl phosphate (pore-inducing agent), glycerin and n-propanol (boosters), which achieves a state-of-the-art salt rejection of 97.1% and permeate flux of 8.73 L m^-2·h^-1, ranking top among CAB-based RO membrane. Compared with reported literatures, it represents high separation performance for different concentrations (20-100 mg L^-1) of Rhodamine B and Congo red, different ion types (NaCl and MgCl₂), different time (600 min), and resistance to feed pressure changes. The key is the appropriate viscosity of the casting solution (995.52 mPa s), the synergy between the components and additives, contributing to the formation of "jellyfish"-like microscopic pore structure with the lowest surface roughness (Ra = 16.3) and good hydrophilicity. The proposed correlation mechanism between additive-optimized micro-structure and desalination provides a promising prospect for CAB-based RO membrane.

Tailoring properties and performance of thin-film composite membranes by salt additives for water treatment: A critical review

During the fabrication of thin film composite (TFC) membranes by interfacial polymerization (IP), the utilization of salt additives is one of the effective methods to regulate membrane properties and performance. Despite gradually receiving widespread attention for membrane preparation, the strategies, effects and underlying mechanisms of using salt additives have not yet been systematically summarized. This review for the first time provides an overview of various salt additives used to tailor properties and performance of TFC membranes for water treatment. By classifying salt additives into organic and inorganic salts, the roles of added salt additives in the IP process and the induced changes in membrane structure and properties are discussed in detail, and the different mechanisms of salt additives affecting membrane formation are summarized. Based on these mechanisms, the salt-based regulation strategies have shown great potential for improving the performance and application competitiveness of TFC membranes, including overcoming the trade-off relationship between water permeability and salt selectivity, tailoring membrane pore size distribution for precise solute-solute separation, and enhancing membrane antifouling performance. Finally, future research directions are suggested to focus on the long-term stability assessment of salt-modified membranes, the combined use of different salt additives, and the integration of salt regulation with other membrane design or modification strategies.

Open Pore Ultrafiltration Hollow Fiber Membrane Fabrication Method via Dual Pore Former with Dual Dope Solution Phase

Hollow-fiber membranes are widely used in various fields of membrane processes because of their numerous properties, e.g., large surface area, high packing density, mass production with uniform quality, obvious end-of-life indicators, and so on. However, it is difficult to control the pores and internal properties of hollow-fiber membranes due to their inherent structure: a hollow inside surrounded by a wall membrane. Herein, we aimed to control pores and the internal structure of hollow-fiber membranes by fabricating a dual layer using a dual nozzle. Two different pore formers, polyethylene glycol (PEG) and polyvinyl pyrrolidone (PVP), were separately prepared in the dope solutions and used for spinning the dual layer. Our results show that nanoscale pores could be formed on the lumen side (26.8-33.2 nm), and the open pores continuously increased in size toward the shell side. Due to robust pore structure, our fabricated membrane exhibited a remarkable water permeability of 296.2 ± 5.7 L/m²·h·bar and an extremely low BSA loss rate of 0.06 ± 0.02%, i.e., a high BSA retention of 99.94%. In consideration of these properties, the studied membranes are well-suited for use in either water treatment or hemodialysis. Overall, our membranes could be considered for the latter application with a high urea clearance of 257.6 mL/min, which is comparable with commercial membranes.

Antibacterial Activity of Silver Nanoflake (SNF)-Blended Polysulfone Ultrafiltration Membrane

The aim of this research was to study the possibility of using silver nanoflakes (SNFs) as an antibacterial agent in polysulfone (PSF) membranes. SNFs at different concentrations (0.1, 0.2, 0.3 and 0.4 wt.%) were added to a PSF membrane dope solution. To investigate the effect of SNFs on membrane performance and properties, the water contact angle, protein separation, average pore size and molecular weight cutoffs were measured, and water flux and antibacterial tests were conducted. The antimicrobial activities of the SNFs were investigated using Escherichia coli taken from river water. The results showed that PSF membranes blended with 0.1 wt.% SNFs have contact angles of 55°, which is less than that of the pristine PSF membrane (81°), exhibiting the highest pure water flux. Molecular weight cutoff values of the blended membranes indicated that the presence of SNFs does not lead to enlargement of the membrane pore size. The rejection of protein (egg albumin) was improved with the addition of 0.1 wt.% SNFs. The SNFs showed antimicrobial activity against Escherichia coli, where the killing rate was dependent on the SNF concentration in the membranes. The identified bacterial colonies that appeared on the membranes decreased with increasing SNF concentration. PSF membranes blended with SNF, to a great degree, possess quality performance across several indicators, showing great potential to be employed as water filtration membranes.