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Kawalerczyk J, Walkiewicz J, Sedliačik J, Dukarska D, Woźniak M, Mirski R. Modified Buckwheat Husk as a Filler for Urea-Formaldehyde Resin in Plywood Production. Polymers (Basel) 2024; 16:1350. [PMID: 38794543 PMCID: PMC11124799 DOI: 10.3390/polym16101350] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/24/2024] [Revised: 05/06/2024] [Accepted: 05/07/2024] [Indexed: 05/26/2024] Open
Abstract
The aim of the presented research was to determine the suitability of both non-modified and modified buckwheat husk (BH) as a filler for urea-formaldehyde adhesive in plywood production. The effect of two modification methods, acetylation and silanization, was investigated. Infrared spectroscopy outcomes confirmed that both acetylation and silanization of the filler had occurred. Based on the results, it was found that the introduction of BH had a significant effect on both the adhesive properties and the characteristics of the manufactured plywood. The application of non-modified husks led to a reduction in viscosity and an extension of the gelation time, and the produced plywood boards were characterized by reduced bonding quality and increased delamination. Modification of the husk surface by acetylation and silanization with 3-aminopropyltriethoxysilane contributed to the noticeable improvement in the resin properties. On the other hand, the improvement in plywood properties, consisting of the increase in bonding quality and reduced delamination, was observed only in the case of the silanized husk. Furthermore, the use of non-modified and acetylated husk did not significantly influence the formaldehyde emission. The reduction in the investigated emission of formaldehyde was observed only in the case of variants containing 15 and 20% of silanized buckwheat husk.
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Affiliation(s)
- Jakub Kawalerczyk
- Department of Mechanical Wood Technology, Faculty of Forestry and Wood Technology, Poznań University of Life Sciences, 60-627 Poznań, Poland; (J.W.); (D.D.); (R.M.)
| | - Joanna Walkiewicz
- Department of Mechanical Wood Technology, Faculty of Forestry and Wood Technology, Poznań University of Life Sciences, 60-627 Poznań, Poland; (J.W.); (D.D.); (R.M.)
| | - Ján Sedliačik
- Department of Furniture and Wood Products, Faculty of Wood Science and Technology, Technical University in Zvolen, 96053 Zvolen, Slovakia;
| | - Dorota Dukarska
- Department of Mechanical Wood Technology, Faculty of Forestry and Wood Technology, Poznań University of Life Sciences, 60-627 Poznań, Poland; (J.W.); (D.D.); (R.M.)
| | - Magdalena Woźniak
- Department of Chemistry, Faculty of Forestry and Wood Technology, Poznań University of Life Sciences, 60-627 Poznań, Poland;
| | - Radosław Mirski
- Department of Mechanical Wood Technology, Faculty of Forestry and Wood Technology, Poznań University of Life Sciences, 60-627 Poznań, Poland; (J.W.); (D.D.); (R.M.)
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Reh R, Kristak L, Sedliacik J, Bekhta P, Wronka A, Kowaluk G. Molded Plywood with Proportions of Beech Bark in Adhesive Mixtures: Production on an Industrial Scale. Polymers (Basel) 2024; 16:966. [PMID: 38611224 PMCID: PMC11013718 DOI: 10.3390/polym16070966] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/23/2024] [Revised: 03/19/2024] [Accepted: 04/01/2024] [Indexed: 04/14/2024] Open
Abstract
Molded plywood is used for furniture components such as seats, backrests, or integral seat shells, and it must be durable and harmless to health. Molded plywood is made with urea-formaldehyde (UF) adhesives; therefore, the issue of the fillers used in them is important. The potential of using ground beech (Fagus sylvatica L.) bark as an eco-friendly additive in UF adhesives for molded plywood manufacturing was investigated in this work. Wheat flour was used as a reference filler. The beech bark (BB) level as a filler was 10%, a value verified under laboratory conditions. Nine-layer flat and molded plywood were produced under industrial conditions from beech veneers bonded with a UF adhesive mixture. The mechanical (bending strength and bonding quality) and physical (swelling and absorbency values after 2 and 24 h) properties of the industrially fabricated molded plywood were evaluated and compared with the European standard requirements (EN 310 and EN 314-2). The mechanical properties of the molded plywood with the addition of BB in the adhesive mixture were acceptable and met these standards' requirements. The positive effect of BB in the UF adhesive mixture on a reduction in formaldehyde emissions from the molded plywood was also confirmed. BB, considered to be wood-processing industry waste or a by-product, has significant potential to be used as a filler in UF resins for molded plywood production, providing an environmentally friendly, inexpensive solution for the industrial valorization of bark as a bio-based formaldehyde scavenger.
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Affiliation(s)
- Roman Reh
- Faculty of Wood Science and Technology, Technical University in Zvolen, 96001 Zvolen, Slovakia; (L.K.); (J.S.); (P.B.)
| | - Lubos Kristak
- Faculty of Wood Science and Technology, Technical University in Zvolen, 96001 Zvolen, Slovakia; (L.K.); (J.S.); (P.B.)
| | - Jan Sedliacik
- Faculty of Wood Science and Technology, Technical University in Zvolen, 96001 Zvolen, Slovakia; (L.K.); (J.S.); (P.B.)
| | - Pavlo Bekhta
- Faculty of Wood Science and Technology, Technical University in Zvolen, 96001 Zvolen, Slovakia; (L.K.); (J.S.); (P.B.)
- Department of Wood-Based Composites, Cellulose and Paper, Ukrainian National Forestry University, 79057 Lviv, Ukraine
| | - Anita Wronka
- Institute of Wood Sciences and Furniture, Warsaw University of Life Sciences, 02-776 Warsaw, Poland; (A.W.); (G.K.)
| | - Grzegorz Kowaluk
- Institute of Wood Sciences and Furniture, Warsaw University of Life Sciences, 02-776 Warsaw, Poland; (A.W.); (G.K.)
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Yang Y, Zhang Z, Zhang L, Song F, Ren Y, Zhang X, Zhang J, Liew RK, Foong SY, Chong WWF, Lam SS, Verma M, Ng HS, Sonne C, Ge S. Recent advances in the control of volatile organic compounds emissions from indoor wood-based panels: A comprehensive review. THE SCIENCE OF THE TOTAL ENVIRONMENT 2023; 884:163741. [PMID: 37120025 DOI: 10.1016/j.scitotenv.2023.163741] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/05/2023] [Revised: 04/21/2023] [Accepted: 04/21/2023] [Indexed: 05/03/2023]
Abstract
Wood-based panels provide efficient alternatives to materials such as plastics derived from traditional petroleum sources and thereby help to mitigate greenhouse gas emissions. Unfortunately, using indoor manufactured panel products also results in significant emissions of volatile organic compounds including olefins, aromatic and ester compounds, which negatively affect human health. This paper highlights recent developments and notable achievements in the field of indoor hazardous air treatment technologies to guide future research toward environmentally friendly and economically feasible directions that may have a significant impact on the improvement of human settlements. Summarizing and synthesizing the principles, advantages, and limitations of different technologies can assist policymakers and engineers in identifying the most appropriate technology for a particular air pollution control program based on criteria such as cost-effectiveness, efficiency, and environmental impact. In addition, insights into the development of indoor air pollution control technologies are provided and potential areas for innovation, improvement of existing technologies, and development of new technologies are identified. Finally, the authors also hope that this sub-paper will raise public awareness of indoor air pollution issues and promote a better understanding of the importance of indoor air pollution control technologies for public health, environmental protection, and sustainable development.
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Affiliation(s)
- Yang Yang
- College of Furniture and Art Design, Central South University of Forestry and Technology, Changsha, Hunan 410004, China; Green Furniture Engineering Technology Research Center, National Forestry & Grassland Administration, Changsha, Hunan 410004, China; Green Home Engineering Technology Research Center in Hunan, Changsha, Hunan 410004, China
| | - Zhongfeng Zhang
- College of Furniture and Art Design, Central South University of Forestry and Technology, Changsha, Hunan 410004, China; Green Furniture Engineering Technology Research Center, National Forestry & Grassland Administration, Changsha, Hunan 410004, China; Green Home Engineering Technology Research Center in Hunan, Changsha, Hunan 410004, China.
| | - Lei Zhang
- College of Furniture and Art Design, Central South University of Forestry and Technology, Changsha, Hunan 410004, China; Green Furniture Engineering Technology Research Center, National Forestry & Grassland Administration, Changsha, Hunan 410004, China; Green Home Engineering Technology Research Center in Hunan, Changsha, Hunan 410004, China
| | - Feifei Song
- College of Furniture and Art Design, Central South University of Forestry and Technology, Changsha, Hunan 410004, China; Green Furniture Engineering Technology Research Center, National Forestry & Grassland Administration, Changsha, Hunan 410004, China; Green Home Engineering Technology Research Center in Hunan, Changsha, Hunan 410004, China
| | - Yi Ren
- College of Furniture and Art Design, Central South University of Forestry and Technology, Changsha, Hunan 410004, China; Green Furniture Engineering Technology Research Center, National Forestry & Grassland Administration, Changsha, Hunan 410004, China; Green Home Engineering Technology Research Center in Hunan, Changsha, Hunan 410004, China
| | - Xu Zhang
- College of Furniture and Art Design, Central South University of Forestry and Technology, Changsha, Hunan 410004, China; Green Furniture Engineering Technology Research Center, National Forestry & Grassland Administration, Changsha, Hunan 410004, China; Green Home Engineering Technology Research Center in Hunan, Changsha, Hunan 410004, China
| | - Jijuan Zhang
- College of Furniture and Art Design, Central South University of Forestry and Technology, Changsha, Hunan 410004, China; Green Furniture Engineering Technology Research Center, National Forestry & Grassland Administration, Changsha, Hunan 410004, China; Green Home Engineering Technology Research Center in Hunan, Changsha, Hunan 410004, China
| | - Rock Keey Liew
- NV WESTERN PLT, No. 208B, Second Floor, Macalister Road, 10400 Georgetown, Penang, Malaysia; Higher Institution Centre of Excellence (HICoE), Institute of Tropical Aquaculture and Fisheries (AKUATROP), Universiti Malaysia Terengganu, 21030 Kuala Nerus, Terengganu, Malaysia
| | - Shin Ying Foong
- Higher Institution Centre of Excellence (HICoE), Institute of Tropical Aquaculture and Fisheries (AKUATROP), Universiti Malaysia Terengganu, 21030 Kuala Nerus, Terengganu, Malaysia
| | - William Woei Fong Chong
- Automotive Development Centre (ADC), Institute for Vehicle Systems and Engineering (IVeSE), Universiti Teknologi Malaysia (UTM), Johor Bahru 81310, Johor, Malaysia
| | - Su Shiung Lam
- Higher Institution Centre of Excellence (HICoE), Institute of Tropical Aquaculture and Fisheries (AKUATROP), Universiti Malaysia Terengganu, 21030 Kuala Nerus, Terengganu, Malaysia; Center for Transdisciplinary Research, Saveetha Institute of Medical and Technical Sciences, Saveetha University, Chennai, India; Automotive Development Centre (ADC), Institute for Vehicle Systems and Engineering (IVeSE), Universiti Teknologi Malaysia (UTM), Johor Bahru 81310, Johor, Malaysia
| | - Meenakshi Verma
- University Centre for Research and Development, Department of Chemistry, Chandigarh University, Gharuan, Mohali, Punjab, India
| | - Hui Suan Ng
- Centre for Research and Graduate Studies, University of Cyberjaya, Persiaran Bestari, 63000 Cyberjaya, Selangor, Malaysia
| | - Christian Sonne
- Aarhus University, Department of Bioscience, Arctic Research Centre (ARC), Frederiksborgvej 399, PO Box 358, DK-4000 Roskilde, Denmark; Sustainability Cluster, School of Engineering, University of Petroleum & Energy Studies, Dehradun, Uttarakhand 248007, India
| | - Shengbo Ge
- Jiangsu Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, International Innovation Center for Forest Chemicals and Materials, College of Materials Science and Engineering, Nanjing Forestry University, Nanjing, Jiangsu 210037, China.
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Use of Thymus Plants as an Ecological Filler in Urea-Formaldehyde Adhesives Intended for Bonding Plywood. Processes (Basel) 2022. [DOI: 10.3390/pr10112209] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
Abstract
Innovative adhesive formulations have been developed in the laboratory based on urea-formaldehyde resin by adding medicinal plants to an industrial adhesive formulation containing raw materials: urea-formaldehyde resin, urea, ammonium sulphate and starch. Specifically, Thymus species (Thymus bleicherianus, Thymus capitates, Thymus satureioides, Thymus vulgaris and Thymus zygis) replaced part of the starch and were considered as the second filler in the formulations. The physico-chemical properties of the resulting adhesive formulations, such as: pH, viscosity, gel time, solids content, density, concentration of free formaldehyde and color were measured, and characterized using Scanning Electron Microscope (SEM), X-ray Diffraction (XRD), Differential Thermal Analysis (DTA), Thermogravimetric Analysis (TGA) and Fourier Transform Infrared spectroscopy (FTIR). In order to evaluate the mechanical performances of adhesive formulations based on plants, plywood panels were produced and their mechanical properties were studied. These mechanical properties included the shear strength, bending strength and the modulus of elasticity. The performance of these panels is comparable to that of plywood panels made using the standard adhesive formulation. From the results obtained, and following the statistical studies, the new adhesive formulations based on plants have the same physico-chemical properties, the same morphologies, and the same mechanical properties. Moreover, the novel adhesives are more viscous, and they have less free formaldehyde content than the commercial formulation.
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