Wear resistance of experimental titanium alloys for dental applications

Investigation of Bruxism wear behavior of titanium alloy biomaterials; experimental and 3D finite element simulation

Bruxism can be defined as the process of direct contact with teeth and dental materials with an involuntary jaw-tightening movement. In this process, teeth and dental materials can be exposed to various damage mechanisms. This study aims to realize the mechanism of bruxism with finite element analysis and in vitro rotating chewing movement analysis. Within the scope of the study, cp-Ti, Ti-5Zr, and Ti-5Ta materials were subjected to wear tests in the finite element analysis and in vitro rotating chewing movement method under the determined Bruxism chewing test conditions. Test specimens with cylindrical geometry were exposed to a direct every-contact wear mechanism for 30 s under 150 N bruxism chewing bite force. The bruxism chewing cycle continued for 300 min at a frequency of 2 Hz. Microanalysis of the wear surfaces of the samples after the experimental study was carried out with Scanning Electron Microscopy. The results obtained within the scope of this study showed that the Bruxism wear resistance increased by adding zirconium and tantalum to pure titanium material. This result shows that pure titanium material, which is known to have poor wear resistance, can be improved with Zr and Ta alloys. It is clinically important that the success rate in the treatment process increases with the increase in wear resistance. However, the micro-cracks observed in the microstructure may have occurred in the sub-surface, which is a show of the fatigue wear mechanism.

Effects of Shot Peening and Electropolishing Treatment on the Properties of Additively and Conventionally Manufactured Ti6Al4V Alloy: A Review

This literature review indicates that the basic microstructure of Ti6Al4V is bimodal, consisting of two phases, namely α + β, and it occurs after fabrication using conventional methods such as casting, plastic forming or machining processes. The fabrication of components via an additive manufacturing process significantly changes the microstructure and properties of Ti6Al4V. Due to the rapid heat exchange during heat treatment, the bimodal microstructure transforms into a lamellar microstructure, which consists of two phases: α' + β. Despite the application of optimum printing parameters, 3D printed products exhibit typical surface defects and discontinuities, and in turn, surface finishing using shot peening is recommended. A literature review signalizes that shot peening and electropolishing processes positively impact the corrosion behavior, the mechanical properties and the condition of the surface layer of conventionally manufactured titanium alloy. On the other hand, there is a lack of studies combining shot peening and electropolishing in one hybrid process for additively manufactured titanium alloys, which could synthesize the benefits of both processes. Therefore, this review paper clarifies the effects of shot peening and electropolishing treatment on the properties of both additively and conventionally manufactured Ti6Al4V alloys and shows the effect process on the microstructure and properties of Ti6Al4V titanium alloy.

Correlation between microhardness and wear resistance of dental alloys against monolithic zirconia

PURPOSE

The aim of this study is to compare the hardness according to the conditions of metal alloys. Moreover, the correlation between the cast crown hardness before and after wear testing and the degree of wear for each dental alloy was assessed.

MATERIALS AND METHODS

Cast crowns of three metal alloys (Co-Cr, gold, and Ni-Cr alloys) opposing smooth-surface monolithic zirconia were used. The Vickers microhardness of the ingot (which did not undergo wear testing) and the cast crown before and after wear testing were measured for each alloy. Two-way ANOVA and Scheffé tests were used to compare the measured hardness values. Moreover, the Pearson correlation coefficient was used to evaluate the relationship between the surface hardness and the wear of the cast crown (α=.05).

RESULTS

There was no significant difference in the hardness before and after wear testing for the gold alloy (P>.05); however, the hardness of the worn surface of the cast crown increased compared to that of the cast crown before the wear tests of Ni-Cr and Co-Cr alloys (P<.05). Furthermore, there was no correlation between the wear and hardness of the cast crown before and after wear testing for all three metal alloys (P>.05).

CONCLUSION

There was a significant difference in hardness between dental alloys under the same conditions. No correlation existed between the surface hardness of the cast crown before and after wear testing and the wear of the cast crown.

Influence of lubricating conditions on the two-body wear behavior and hardness of titanium alloys for biomedical applications

Commercially pure titanium and titanium alloys are often preferred in biomedical applications due to their high biocompatibility behavior. However, the inadequate wear, fatigue and corrosion resistance of titanium alloys limit their use as a biomaterial in the human body. Furthermore, these alloys may contain such as aluminum and vanadium elements that can damage the nervous system. The aim of this in vitro study was to evaluate the influence of lubrication conditions on the two-body wear behavior of pure titanium, Ti-2.5Si-5Zr, Ti-5Si-5Zr, and Ti-6Al-4V using dual-axis computer-controlled wear simulator device. The mean wear volume loss of all test specimens after the two-body wear test procedures were determined to use a non-contact 3D profilometer. The alloys hardness and microstructures were evaluated using the Vickers indention method, scanning electron microscopy (SEM), X-ray spectroscopy (EDS), and X-ray diffraction (XRD) analysis. The hardness of Ti-6Al-4V titanium alloy material was significantly greater than the other alloy materials and cp-Ti. The mean wear volume loss of Ti-5Si-5Zr test specimens was lower than the other test group specimens irrespective of lubrication conditions. It was concluded, the two-body wear resistance of the alloy formed with the addition of silica to the pure titanium is increased after both wear test procedures. However, for the test materials in this study considered, correlations between the two-body wear resistance and hardness were found to be insignificant.

The Tribocorrosion and Corrosion Properties of Thermally Oxidized Ti6Al4V Alloy in 0.9 wt.% NaCl Physiological Saline

Thermal oxidation of Ti6Al4V was carried out at 700 °C for 5 h in air atmosphere. The characteristics of morphology and structure, micro-hardness, and tribocorrosion behavior in 0.9 wt.% NaCl solution of thermally oxidized Ti6Al4V alloys were investigated and compared with those of the untreated one. The scanning electron microscope (SEM) and glow discharge spectrometer (GDS) results reveal that the oxide layer is completely coated on the substrate, which is a bilayer structure consisted of oxide film and oxygen diffusion zone (ODZ). X-ray diffraction (XRD) and Raman measurements reveal the rutile phase as the dominant phase. The micro-hardness and surface roughness (Ra) increase about 1.63 and 4 times than those of the untreated one. Thermally oxidized sample obtains corrosion and tribocorrosion resistance property in 0.9 wt.% NaCl solution. The corrosion potential has a more than 500 mV anodic shift, the corrosion current density decreases about 80%. The total material loss volume is reduced by almost an order of magnitude under tribocorrosion behavior, which is due to the improvement of the micro-hardness of the oxide layer and ODZ that reduce the corrosion and the synergistic effect of corrosion and wear.

High hardness in the biocompatible intermetallic compound β-Ti3Au

The search for new hard materials is often challenging, but strongly motivated by the vast application potential such materials hold. Ti3Au exhibits high hardness values (about four times those of pure Ti and most steel alloys), reduced coefficient of friction and wear rates, and biocompatibility, all of which are optimal traits for orthopedic, dental, and prosthetic applications. In addition, the ability of this compound to adhere to ceramic parts can reduce both the weight and the cost of medical components. The fourfold increase in the hardness of Ti3Au compared to other Ti-Au alloys and compounds can be attributed to the elevated valence electron density, the reduced bond length, and the pseudogap formation. Understanding the origin of hardness in this intermetallic compound provides an avenue toward designing superior biocompatible, hard materials.

Improving the long-term stability of Ti6Al4V abutment screw by coating micro/nano-crystalline diamond films

Abutment screw loosening is the most common complication of implanting teeth. Aimed at improving the long-term stability of them, well-adherent and homogeneous micro-crystalline diamond (MCD) and nano-crystalline diamond (NCD) were deposited on DIO(®) (Dong Seo, Korea) abutment screws using a hot filament chemical vapor deposition (HFCVD) system. Compared with bare DIO(®) screws, diamond coated ones showed higher post reverse toque values than the bare ones (p<0.05) after cyclic loading one million times under 100N, and no obvious flaking happened after loading test. Diamond coated disks showed lower friction coefficients of 0.15 and 0.18 in artificial saliva when countered with ZrO2 than that of bare Ti6Al4V disks of 0.40. Though higher cell apoptosis rate was observed on film coated disks, but no significant difference between MCD group and NCD group. And the cytotoxicity of diamond films was acceptable for the fact that the cell viability of them was still higher than 70% after cultured for 72h. It can be inferred that coating diamond films might be a promising modification method for Ti6Al4V abutment screws.

Retention and stress distribution in distal extension removable partial dentures with and without implant association

PURPOSE

The present study aimed to evaluate the retention and stress distribution of conventional (C) RPD and compare to RPD associated to implant for support (IS) and retention (IR).

METHODS

Frameworks were cast from cp Ti (n=18) and Co-Cr alloy (n=18) by plasma and injected by vacuum-pressure. Conventional RPDs were compared to implant associated RPDs using a distal implant to support (IS) or to support and retain (IR) RPD. The specimens were subjected to insertion/removal cycles simulating 5 years of use and the retention force (N) was measured or evaluated. A mixed linear model was used to analyze the data (α=0.05). Photoelastic models were qualitatively examined for stress when an occlusal load of 15 kgf was applied over support teeth and RPD.

RESULTS

Retention force of IR RPDs is greater than IS and C RPDs for both cp Ti and Co-Cr alloy specimens. Retention force of cp Ti RPDs increased initially and was maintained throughout 5 years of simulation test while Co-Cr RPDs presented a decrease at the beginning of the test and had their retention force maintained throughout the test. Implant placement at residual alveolar ridge decreased stress around teeth, mainly in the first premolar. Stress concentration in the IS RPD is slightly greater than in the IR RPD.

CONCLUSION

The results suggest that implant placement at the distal extension improves retention and stress distribution of RPDs.