Bimetallic platinum group metal-free catalysts for high power generating microbial fuel cells

Iron Porphyrin-Based Composites for Electrocatalytic Oxygen Reduction Reactions

The oxygen reduction reaction (ORR) is one of the most critical reactions in energy conversion systems, and it facilitates the efficient conversion of chemical energy into electrical energy, which is necessary for modern technology. Developing efficient and cost-effective catalysts for ORRs is crucial for advancing and effectively applying renewable energy technologies such as fuel cells, metal-air batteries, and electrochemical sensors. In recent years, iron porphyrin-based composites have emerged as ideal catalysts for facilitating effective ORRs due to their unique structural characteristics, abundance, advances in synthesis, and excellent catalytic properties, which mimic natural enzymatic systems. However, many articles have focused on reviewing porphyrin-based frameworks or metalloporphyrins in general, necessitating research specifically addressing iron porphyrin. This review discusses iron porphyrin as an effective catalyst in ORRs. It provides a comprehensive knowledge of the application of iron porphyrin-based composites for electrocatalytic ORRs, focusing on their properties, synthesis, structural integration with conductive supports, catalytic mechanism, and efficacy. This review also discusses the challenges of applying iron porphyrin-based composites and provides recommendations to address these challenges.

Structural and Reactivity Effects of Secondary Metal Doping into Iron-Nitrogen-Carbon Catalysts for Oxygen Electroreduction

While improved activity was recently reported for bimetallic iron-metal-nitrogen-carbon (FeMNC) catalysts for the oxygen reduction reaction (ORR) in acid medium, the nature of active sites and interactions between the two metals are poorly understood. Here, FeSnNC and FeCoNC catalysts were structurally and catalytically compared to their parent FeNC and SnNC catalysts. While CO cryo-chemisorption revealed a twice lower site density of M-N_x sites for FeSnNC and FeCoNC relative to FeNC and SnNC, the mass activity of both bimetallic catalysts is 50-100% higher than that of FeNC due to a larger turnover frequency in the bimetallic catalysts. Electron microscopy and X-ray absorption spectroscopy identified the coexistence of Fe-N_x and Sn-N_x or Co-N_x sites, while no evidence was found for binuclear Fe-M-N_x sites. ⁵⁷Fe Mössbauer spectroscopy revealed that the bimetallic catalysts feature a higher D1/D2 ratio of the spectral signatures assigned to two distinct Fe-N_x sites, relative to the FeNC parent catalyst. Thus, the addition of the secondary metal favored the formation of D1 sites, associated with the higher turnover frequency.

Catalytic advancements in carbonaceous materials for bio-energy generation in microbial fuel cells: a review

Microbial fuel cells (MFCs) are a sustainable alternative for wastewater treatment and clean energy generation. The efficiency of the technology is dependent on the cathodic oxygen reduction reaction, where the sluggish reaction kinetics hampers its propensity. Carbonaceous materials with high electrical conductivity have been widely explored for oxygen reduction reaction (ORR) catalysts. Here, incorporating transition metal (TM) and heteroatom into carbon could further enhance the ORR activity and power generation in MFCs. Nitrogen (N)-doped carbons have also been a popular research hotspot due to abundant active sites formed, resulting in superior conductivity, stability, and catalytic activity over carbons. This review summarizes the progress in the carbon-based materials (primary focus on the cathode) for ORR and their utilization in MFCs. Furthermore, we discussed the conceptualization of MFCs and carbonaceous materials to instigate the ORR kinetics and power generation in MFC. Furthermore, prospects of carbon-based materials for actual application in bio-energy generation have been discussed. Carbonaceous catalysts and biomass-derived carbons exhibit good potential to replace precious Pt catalysts for ORR. M-N-C catalysts were found to be the most suitable catalysts. Electrocatalysts with MN_x sites are able to achieve excellent activity and high-power output by taking advantage of the active site exposure and rapid mass transfer rate. Moreover, the use of biomass-derived carbons/self-doped carbons could further reduce the overall cost of catalysts. It is anticipated that the research gaps and future perspectives discussed will show new avenues to develop excellent electrocatalysts for better performance and transformation of technology to industrial applications.

Activated carbon supported Fe–Cu–NC as an efficient cathode catalyst for a microbial fuel cell

Herein, the output power density produced by Fe–Cu–NC-x as the cathode catalyst of a MFC was higher than that of the AC control.

Recent Advances in Waste Plastic Transformation into Valuable Platinum-Group Metal-Free Electrocatalysts for Oxygen Reduction Reaction

Plastic waste causes severe environmental hazards, owing to inadequate disposal and limited recycling. Under the framework of circular economy, there are urgent demands to valorize plastic waste more safely and sustainably. Therefore, much scientific interest has been witnessed recently in plastic waste-derived electrocatalysts for the oxygen reduction reaction (ORR), where the plastic waste acts as a cost-effective and easily available precursor for the carbon backbone. The ORR is not only a key efficiency indicator for fuel cells and metal-air batteries but also a major obstacle for their commercial realization. The applicability of the aforementioned electrochemical devices is limited, owing to sluggish ORR activity and expensive platinum-group metal electrocatalysts. However, waste-derived ORR electrocatalysts are emerging as a potential substitute that could be inexpensively fabricated upon the conversion of plastic waste into active materials containing earth-abundant transition metals. In this Minireview, very recent research developments regarding plastic waste-derived ORR electrocatalysts are critically summarized with a prime focus on the followed synthesis routes, physicochemical properties of the derived electrocatalysts, and their ultimate electrochemical performance. Finally, the prospects for the future development of plastic waste-derived electrocatalysts are discussed.

How Comparable are Microbial Electrochemical Systems around the Globe? An Electrochemical and Microbiological Cross-Laboratory Study

A cross-laboratory study on microbial fuel cells (MFC) which involved different institutions around the world is presented. The study aims to assess the development of autochthone microbial pools enriched from domestic wastewater, cultivated in identical single-chamber MFCs, operated in the same way, thereby approaching the idea of developing common standards for MFCs. The MFCs are inoculated with domestic wastewater in different geographic locations. The acclimation stage and, consequently, the startup time are longer or shorter depending on the inoculum, but all MFCs reach similar maximum power outputs (55±22 μW cm-2 ) and COD removal efficiencies (87±9 %), despite the diversity of the bacterial communities. It is inferred that the MFC performance starts when the syntrophic interaction of fermentative and electrogenic bacteria stabilizes under anaerobic conditions at the anode. The generated power is mostly limited by electrolytic conductivity, electrode overpotentials, and an unbalanced external resistance. The enriched microbial consortia, although composed of different bacterial groups, share similar functions both on the anode and the cathode of the different MFCs, resulting in similar electrochemical output.

Ti3C2 supported transition metal oxides and silver as catalysts toward efficient electricity generation in microbial fuel cells

The improved electricity generation performance of MFCs could be attributed to the Ti₃C₂ support and the synergistic effect between transition metal oxides and silver for ORR.

Surface site density and utilization of platinum group metal (PGM)-free Fe-NC and FeNi-NC electrocatalysts for the oxygen reduction reaction

Pyrolyzed iron-based platinum group metal (PGM)-free nitrogen-doped single site carbon catalysts (Fe-NC) are possible alternatives to platinum-based carbon catalysts for the oxygen reduction reaction (ORR). Bimetallic PGM-free M1M2-NC catalysts and their active sites, however, have been poorly studied to date. The present study explores the active accessible sites of mono- and bimetallic Fe-NC and FeNi-NC catalysts. Combining CO cryo chemisorption, X-ray absorption and 57Fe Mössbauer spectroscopy, we evaluate the number and chemical state of metal sites at the surface of the catalysts along with an estimate of their dispersion and utilization. Fe L3,2-edge X-ray adsorption spectra, Mössbauer spectra and CO desorption all suggested an essentially identical nature of Fe sites in both monometallic Fe-NC and bimetallic FeNi-NC; however, Ni blocks the formation of active sites during the pyrolysis and thus causes a sharp reduction in the accessible metal site density, while with only a minor direct participation as a catalytic site in the final catalyst. We also use the site density utilization factor, ϕ SDsurface/bulk , as a measure of the metal site dispersion in PGM-free ORR catalysts. ϕ SDsurface/bulk enables a quantitative evaluation and comparison of distinct catalyst synthesis routes in terms of their ratio of accessible metal sites. It gives guidance for further optimization of the accessible site density of M-NC catalysts.

Air-breathing cathode self-powered supercapacitive microbial fuel cell with human urine as electrolyte

In this work, a membraneless microbial fuel cell (MFC) with an empty volume of 1.5 mL, fed continuously with hydrolysed urine, was tested in supercapacitive mode (SC-MFC). In order to enhance the power output, a double strategy was used: i) a double cathode was added leading to a decrease in the equivalent series resistance (ESR); ii) the apparent capacitance was boosted up by adding capacitive features on the anode electrode. Galvanostatic (GLV) discharges were performed at different discharge currents. The results showed that both strategies were successful obtaining a maximum power output of 1.59 ± 0.01 mW (1.06 ± 0.01 mW mL⁻¹) at pulse time of 0.01 s and 0.57 ± 0.01 mW (0.38 ± 0.01 mW mL⁻¹) at pulse time of 2 s. The highest energy delivered at i_pulse equal to 2 mA was 3.3 ± 0.1 mJ. The best performing SC-MFCs were then connected in series and parallel and tested through GLV discharges. As the power output was similar, the connection in parallel allowed to roughly doubling the current produced. Durability tests over ≈5.6 days showed certain stability despite a light overall decrease.

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Air-breathing microbial fuel cell was tested in supercapacitive mode.

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A double cathode addition lead to a decrease in ohmic resistance.

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Apparent capacitance was boosted up by adding capacitive features.

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Maximum power output of 1.59 mW (1.06 mW mL⁻¹) was reached at t_pulse 0.01s.

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Series and parallel connections improved the galvanostatic discharges.

Iron-streptomycin derived catalyst for efficient oxygen reduction reaction in ceramic microbial fuel cells operating with urine

In recent years, the microbial fuel cell (MFC) technology has drawn the attention of the scientific community due to its ability to produce clean energy and treat different types of waste at the same time. Often, expensive catalysts are required to facilitate the oxygen reduction reaction (ORR) and this hinders their large-scale commercialisation. In this work, a novel iron-based catalyst (Fe-STR) synthesised from iron salt and streptomycin as a nitrogen-rich organic precursor was chemically, morphologically and electrochemically studied. The kinetics of Fe-STR with and without being doped with carbon nanotubes (CNT) was initially screened through rotating disk electrode (RDE) analysis. Then, the catalysts were integrated into air-breathing cathodes and placed into ceramic-type MFCs continuously fed with human urine. The half-wave potential showed the following trend Fe-STR > Fe-STR-CNT ≫ AC, indicating better kinetics towards ORR in the case of Fe-STR. In terms of MFC performance, the results showed that cathodes containing Fe-based catalyst outperformed AC-based cathodes after 3 months of operation. The long-term test reported that Fe-STR-based cathodes allow MFCs to reach a stable power output of 104.5 ± 0.0 μW cm-2, 74% higher than AC-based cathodes (60.4 ± 3.9 μW cm-2). To the best of the Authors' knowledge, this power performance is the highest recorded from ceramic-type MFCs fed with human urine.

Increased power generation in supercapacitive microbial fuel cell stack using Fe-N-C cathode catalyst

The anode and cathode electrodes of a microbial fuel cell (MFC) stack, composed of 28 single MFCs, were used as the negative and positive electrodes, respectively of an internal self-charged supercapacitor. Particularly, carbon veil was used as the negative electrode and activated carbon with a Fe-based catalyst as the positive electrode. The red-ox reactions on the anode and cathode, self-charged these electrodes creating an internal electrochemical double layer capacitor. Galvanostatic discharges were performed at different current and time pulses. Supercapacitive-MFC (SC-MFC) was also tested at four different solution conductivities. SC-MFC had an equivalent series resistance (ESR) decreasing from 6.00 Ω to 3.42 Ω in four solutions with conductivity between 2.5 mScm^-1 and 40 mScm^-1. The ohmic resistance of the positive electrode corresponded to 75-80% of the overall ESR. The highest performance was achieved with a solution conductivity of 40 mS cm^-1 and this was due to the positive electrode potential enhancement for the utilization of Fe-based catalysts. Maximum power was 36.9 mW (36.9 W m^-3) that decreased with increasing pulse time. SC-MFC was subjected to 4520 cycles (8 days) with a pulse time of 5 s (i_pulse 55 mA) and a self-recharging time of 150 s showing robust reproducibility.

Biohybrid Cathode in Single Chamber Microbial Fuel Cell

The aim of this work is to investigate the properties of biofilms, spontaneously grown on cathode electrodes of single-chamber microbial fuel cells, when used as catalysts for oxygen reduction reaction (ORR). To this purpose, a comparison between two sets of different carbon-based cathode electrodes is carried out. The first one (Pt-based biocathode) is based on the proliferation of the biofilm onto a Pt/C layer, leading thus to the creation of a biohybrid catalyst. The second set of electrodes (Pt-free biocathode) is based on a bare carbon-based material, on which biofilm grows and acts as the sole catalyst for ORR. Linear sweep voltammetry (LSV) characterization confirmed better performance when the biofilm is formed on both Pt-based and Pt-free cathodes, with respect to that obtained by biofilm-free cathodes. To analyze the properties of spontaneously grown cathodic biofilms on carbon-based electrodes, electrochemical impedance spectroscopy is employed. This study demonstrates that the highest power production is reached when aerobic biofilm acts as a catalyst for ORR in synergy with Pt in the biohybrid cathode.

Oxygen Reduction Reaction Electrocatalysts Derived from Iron Salt and Benzimidazole and Aminobenzimidazole Precursors and Their Application in Microbial Fuel Cell Cathodes

In this work, benzimidazole (BZIM) and aminobenzimidazole (ABZIM) were used as organic-rich in nitrogen precursors during the synthesis of iron-nitrogen-carbon (Fe-N-C) based catalysts by sacrificial support method (SSM) technique. The catalysts obtained, denoted Fe-ABZIM and Fe-BZIM, were characterized morphologically and chemically through SEM, TEM, and XPS. Moreover, these catalysts were initially tested in rotating ring disk electrode (RRDE) configuration, resulting in similar high electrocatalytic activity toward oxygen reduction reaction (ORR) having low hydrogen peroxide generated (<3%). The ORR performance was significantly higher compared to activated carbon (AC) that was the control. The catalysts were then integrated into air-breathing (AB) and gas diffusion layer (GDL) cathode electrode and tested in operating microbial fuel cells (MFCs). The presence of Fe-N-C catalysts boosted the power output compared to AC cathode MFC. The AB-type cathode outperformed the GDL type cathode probably because of reduced catalyst layer flooding. The highest performance obtained in this work was 162 ± 3 μWcm^-2. Fe-ABZIM and Fe-BZIM had similar performance when incorporated to the same type of cathode configuration. Long-term operations show a decrease up to 50% of the performance in two months operations. Despite the power output decrease, the Fe-BZIM/Fe-ABZIM catalysts gave a significant advantage in fuel cell performance compared to the bare AC.

Enhancement of microbial fuel cell performance by introducing a nano-composite cathode catalyst

Iron aminoantipyrine (Fe-AAPyr), graphene nanosheets (GNSs) derived catalysts and their physical mixture Fe-AAPyr-GNS were synthesized and investigated as cathode catalysts for oxygen reduction reaction (ORR) with the activated carbon (AC) as a baseline. Fe-AAPyr catalyst was prepared by Sacrificial Support Method (SSM) with silica as a template and aminoantipyrine (AAPyr) as the organic precursor. 3D-GNS was prepared using modified Hummers method technique. The Oxygen Reduction Reaction (ORR) activity of these catalysts at different loadings was investigated by using rotating ring disk (RRDE) electrode setup in the neutral electrolyte. The performance of the catalysts integrated into air-breathing cathode was also investigated. The co-presence of GNS (2 mg cm⁻²) and Fe-AAPyr (2 mg cm⁻²) catalyst within the air-breathing cathode resulted in the higher power generation recorded in MFC of 235 ± 1 μW cm⁻². Fe-AAPyr catalyst itself showed high performance (217 ± 1 μW cm⁻²), higher compared to GNS (150 ± 5 μW cm⁻²) while AC generated power of roughly 104 μW cm⁻².

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Fe-AAPyr and GNS were synthesized and characterized.

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Rotating ring disk electrode (RRDE) setup was performed in the neutral electrolyte.

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Fe-AAPyr had higher half wave potential and lower H₂O₂ production.

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The combination of Fe-AAPyr and GNS led to a power generation of 235 ± 1 μWcm⁻².

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Both Fe-AAPyr and GNS outperformed compared to activated carbon control.

Power generation in microbial fuel cells using platinum group metal-free cathode catalyst: Effect of the catalyst loading on performance and costs

Platinum group metal-free (PGM-free) catalyst with different loadings was investigated in air breathing electrodes microbial fuel cells (MFCs). Firstly, the electrocatalytic activity towards oxygen reduction reaction (ORR) of the catalyst was investigated by rotating ring disk electrode (RRDE) setup with different catalyst loadings. The results showed that higher loading led to an increased in the half wave potential and the limiting current and to a further decrease in the peroxide production. The electrons transferred also slightly increased with the catalyst loading up to the value of ≈3.75. This variation probably indicates that the catalyst investigated follow a 2x2e- transfer mechanism. The catalyst was integrated within activated carbon pellet-like air-breathing cathode in eight different loadings varying between 0.1 mgcm-2 and 10 mgcm-2. Performance were enhanced gradually with the increase in catalyst content. Power densities varied between 90 ± 9 μWcm-2 and 262 ± 4 μWcm-2 with catalyst loading of 0.1 mgcm-2 and 10 mgcm-2 respectively. Cost assessments related to the catalyst performance are presented. An increase in catalyst utilization led to an increase in power generated with a substantial increase in the whole costs. Also a decrease in performance due to cathode/catalyst deterioration over time led to a further increase in the costs.

Microbial desalination cell with sulfonated sodium poly(ether ether ketone) as cation exchange membranes for enhancing power generation and salt reduction

Microbial desalination cell (MDC) is a bioelectrochemical system capable of oxidizing organics, generating electricity, while reducing the salinity content of brine streams. As it is designed, anion and cation exchange membranes play an important role on the selective removal of ions from the desalination chamber. In this work, sulfonated sodium (Na⁺) poly(ether ether ketone) (SPEEK) cation exchange membranes (CEM) were tested in combination with quaternary ammonium chloride poly(2,6-dimethyl 1,4-phenylene oxide) (QAPPO) anion exchange membrane (AEM). Non-patterned and patterned (varying topographical features) CEMs were investigated and assessed in this work. The results were contrasted against a commercially available CEM. This work used real seawater from the Pacific Ocean in the desalination chamber. The results displayed a high desalination rate and power generation for all the membranes, with a maximum of 78.6 ± 2.0% in salinity reduction and 235 ± 7 mW m⁻² in power generation for the MDCs with the SPEEK CEM. Desalination rate and power generation achieved are higher with synthesized SPEEK membranes when compared with an available commercial CEM. An optimized combination of these types of membranes substantially improves the performances of MDC, making the system more suitable for real applications.

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Thin and more conductive cation exchange membranes were employed in MDCs.

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CEMs with different topographical patterns were investigated.

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Maximum power achievement in MDC was 235 ± 7 mW m⁻².

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Maximum desalination achieved was 78.6 ± 2% over 3 days operations.

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SPEEK CEM membranes outperformed commercial membranes.

Influence of platinum group metal-free catalyst synthesis on microbial fuel cell performance

Platinum group metal-free (PGM-free) ORR catalysts from the Fe-N-C family were synthesized using sacrificial support method (SSM) technique. Six experimental steps were used during the synthesis: 1) mixing the precursor, the metal salt, and the silica template; 2) first pyrolysis in hydrogen rich atmosphere; 3) ball milling; 4) etching the silica template using harsh acids environment; 5) the second pyrolysis in ammonia rich atmosphere; 6) final ball milling. Three independent batches were fabricated following the same procedure. The effect of each synthetic parameters on the surface chemistry and the electrocatalytic performance in neutral media was studied. Rotating ring disk electrode (RRDE) experiment showed an increase in half wave potential and limiting current after the pyrolysis steps. The additional improvement was observed after etching and performing the second pyrolysis. A similar trend was seen in microbial fuel cells (MFCs), in which the power output increased from 167 ± 2 μW cm-2 to 214 ± 5 μW cm-2. X-ray Photoelectron Spectroscopy (XPS) was used to evaluate surface chemistry of catalysts obtained after each synthetic step. The changes in chemical composition were directly correlated with the improvements in performance. We report outstanding reproducibility in both composition and performance among the three different batches.