Unravelling the functional complexity of oxygen-containing groups on carbon for the reduction of NO with NH3

Combined Experimental and Density Functional Theory Study on the Mechanism of the Selective Catalytic Reduction of NO with NH3 over Metal-Free Carbon-Based Catalysts

Metal-free carbon-based catalysts are attracting much attention in the low-temperature selective catalytic reduction of NOx with NH3 (NH3-SCR). However, the mechanism of the NH3-SCR reaction on carbon-based catalysts is still controversial, which severely limits the development of carbon-based SCR catalysts. Herein, we successfully reconstructed carbon-based catalysts through oxidation treatment with nitric acid, thereby enhancing their low-temperature activity in NH3-SCR. Combining experimental results and density functional theory (DFT) calculations, we proposed a previously unreported NH3-SCR reaction mechanism over carbon-based catalysts. We demonstrated that C-OH and C-O-C groups not only effectively activate NH3 but also remarkedly promote the decomposition of intermediate NH2NO. This study enhances the understanding of the NH3-SCR mechanism on carbon-based catalysts and paves the way to develop low-temperature metal-free SCR catalysts.

Potential Risk of NH3 Slip Arisen from Catalytic Inactive Site in Selective Catalytic Reduction of NOx with Metal-Free Carbon Catalysts

Ammonia emissions from industrial processes have rapidly increased in the past years. Recent advances have used carbon-based selective catalytic reduction (SCR) technology combined with a reaction-regeneration process to reduce NO_x from sintering flue gas, while NH₃ slip is seldom accounted for in this process. This study demonstrates that although the electrophilic carboxyl groups (-COOH) on metal-free carbon catalysts exhibit strong adsorption toward NH₃, they do not participate in the SCR reaction. As a result of the competitive adsorption of NH₃ in the reaction step, these catalytic inactive carboxyl groups not only prolong the time to the SCR steady state, but also result in the potential risk of NH₃ slip. A linear relationship with the equimolar ratio between carboxyl groups and slipped NH₃ was established in the regeneration steps. The slip of NH₃ could be alleviated by the decomposition of carboxyl groups, and special attention should be paid to the presence of inactive sites with strong NH₃ adsorption on industrial-employed carbon catalysts. In addition to advancing the understanding of the NH₃-SCR mechanism, this work also provides valuable opportunities for the control of ammonia emissions from industrial processes.