Robust and durable superhydrophobic fabrics fabricated via simple Cu nanoparticles deposition route and its application in oil/water separation

Removal of dyes, oils, alcohols, heavy metals and microplastics from water with superhydrophobic materials

A wide variety of pollutants can be currently found in water that are extremely difficult to remove due to their chemical composition and properties. A lot of effort has been made to tackle this issue that directly affects the environment. In this scenario, superhydrophobic surfaces, which have a water contact angle >150°, have emerged as an innovative technology that could be applied in different ways. Their environmental applications show promise in removing emerging pollutants from water. While the number of publications on superhydrophobic materials has remained largely unchanged since 2019, the number of articles on the environmental applications of superhydrophobic surfaces is still rising, corroborating the interest in this area. Herein, we briefly present the basis of superhydrophobicity and show the different materials that have been used to remove pollutants from water. We have identified five types of emerging pollutants that are efficiently removed by superhydrophobic materials: oils, microplastics, dyes, heavy metals, and ethanol. Finally, the future challenges of these applications are also discussed, considering the state of the art of the environmental applications of superhydrophobic materials.

Superhydrophobic and Sustainable Nanostructured Powdered Iron for the Efficient Separation of Oil-in-Water Emulsions and the Capture of Microplastics

The pollution of oceans and seas by oils and microplastics is a significant global issue affecting the economy and environment. Therefore, it is necessary to search for different technologies that can remove these pollutants in a sustainable way. Herein, superhydrophobic powdered iron was used to efficiently separate stabilized oil-in-water emulsions and, remarkably, capture microplastic fibers. High-energy ball milling of iron particles was applied to decrease particle size, increase the specific surface area, and produce a nanostructured material. This was combined with the liquid phase deposition of lauric acid to modify the surface free energy. The nanostructured powder showed superhydrophobicity (WCA = 154°) and superoleophilicity (OCA = 0°), which were fundamental in separating stabilized oil-in-water emulsions of hexane with an efficiency close to 100%. Because of the superhydrophobic/superoleophilic properties of the powdered iron and its intrinsic properties of being able to freely move and adapt to the different morphologies of microplastics under continuous stirring, this material can capture microplastic fibers. Thus, we present a novel dual application of a superhydrophobic material, which includes the capture of microplastics. This has not been reported previously and provides a new scope for future environmental sustainability.

Facile preparation of robust superhydrophobic cotton fabric for ultrafast removal of oil from contaminated waters

A new class of robust superhydrophobic cotton fabric was prepared by chemically grafting method for removing oil from contaminated waters. Furthermore, the mechanical, chemical, and thermal durability of superhydrophobic cotton fabric was evaluated in detail. The superhydrophobic cotton fabric did not only showed excellent separation efficiency (ca.100%) and ultrafast separation rate (ca. 13,600 L/h m²) but also exhibited excellent durability. Especially, the oil/water separation rate was almost 10 times than that reported in previous works. The work provides a new method to design and large-scale prepare oil/water separation materials with high performance for industrial use.

Superhydrophobic Polypropylene Functionalized with Nanoparticles for Efficient Fast Static and Dynamic Separation of Spilled Oil from Water

Frequent oil spills not only threaten the ecosystem, but they are also a waste of a valuable source of energy. There is an urgent need to develop materials that can readily remove spilled oil from water bodies and also have the capacity to collect it for energy applications. Herein, a superhydrophobic fiber of functionalized polypropylene is engineered with the help of palmitic acid interaction with incorporated copper oxide nanoparticles. The successful development of functionalized polypropylene is confirmed by Fourier-transform infrared spectroscopy, X-ray photoelectron spectroscopy, and energy-dispersive X-ray spectroscopy. The scanning electron microscopy images reveal that the surface roughness of the polypropylene is enhanced after functionalization. The optimized functionalized polypropylene displays an ultrahydrophobic surface with a water contact angle of 162.42°. The functionalized polyprolyene displays good absorption capacity. It has the capacity to take 30 to 40 times its own weight in oils and nonpolar organic solvents, which makes it useful for small spills. With a flux of 11 204 Lm-2 h-1, functionalized polypropylene is as an ideal material for the dynamic separation of oil spills from water. It also has excellent selectivity towards oil, water rejection, and oil absorption capacity.

Facile fabrication of multifunctional fabrics: use of copper and silver nanoparticles for antibacterial, superhydrophobic, conductive fabrics

This study aims to develop a multifunctional fabric for antibacterial, superhydrophobic and conductive performance using a facile fabrication method. Conductive metal particles, copper and silver, were used as antibacterial agents as well as a means to create nanoscale roughness on the fabric surface. Subsequent hydrophobic coating with 1-dodecanethiol produced a superhydrophobic surface. The single metal treatment with Cu or Ag, and the combined metal treatment of Cu/Ag were compared for the multifunctionality. The Cu/Ag treated fabric and the Cu treated fabric showed a bacteriostatic rate ≥ 99% and a sterilization rate ≥ 99% against S. aureus, suggesting a higher antibacterial activity against the Gram-positive bacteria. In contrast, the Ag treated fabric showed a lower antibacterial effect regardless of the bacteria type. With regards to conductivity, the single metal treated fabric did not exhibit conductivity; however the Cu/Ag treated fabric showed a high level conductivity with a surface resistivity of 25.17 ± 8.18 Ω sq-1 and 184.38 ± 85.42 Ω sq-1 before and after hydrophobic coating, respectively. Fabrics treated with Cu and Cu/Ag particles (with hydrophobic coating) displayed superhydrophobic characteristics with the contact angle of 161-162° and the shedding angle of 7.0-7.8°. The air permeability decreased after the particle treatment as the particles blocked the pores in the fabric. However, the water vapor permeability and tensile strength were not significantly affected by the particle treatment. This study is significant in that a multifunctionality of antibacterial effect, superhydrophobicity, and conductivity was achieved through the facile processes for metal nanoparticle attachment and hydrophobic coating. The multifunctional fabrics produced in this study can be practically applied to self-cleaning smart clothing, which has reduced laundering need, without hygiene concerns.

Highly efficient oil-in-water emulsion and oil layer/water mixture separation based on durably superhydrophobic sponge prepared via a facile route

The fabrication of the materials with special wettability being capable of removing oil layer on water surface and oil droplets in oil-in-water emulsion is an important issue for water pollution. So far, it still remains challenging to explore a simple, facile, environmentally friendly approach for achieving this goal. Herein, inspired by the adhesion of marine mussels, the polydopamine (PDA) coating with hierarchical structure was directly fabricated onto the surface of melamine (MF) sponge by facile self-polymerization in dopamine solution. Then, a superhydrophobic and superoleophilic sponge was successfully obtained after the modification by dodecanethiol (DDT) at ambient temperature. The as-prepared sponge can selectively separate a series of oil droplets in oil-in-water emulsion with high efficiency (transparency: 76.6-93.8%) and absorb various oils or organic solvents up to 45.2-98.6 times of its own weight. Moreover, in conjunction with a vacuum system, great amounts of oils up to 20 times its own weight can be effectively separated from water surface within 1s by the sponge. Due to low cost, simple process, and easy accessibility, the as-prepared sponge has potential applications in oil-in-water emulsion separation and oil spill cleanup.

Superhydrophobic/superoleophilic cotton-oil absorbent: preparation and its application in oil/water separation

A superhydrophobic and superoleophilic oil sorbent was prepared by attaching SiO₂ particles onto a cotton fiber surface by a sol–gel method and subsequent octadecyltrichlorosilane modification. The surface formation was confirmed by Fourier transform infrared spectroscopy, scanning electron microscopy, and an observation of the water behavior on the cotton surface. The sorption capacity of the modified cotton in pure oil and in an oil/water mixture, the oil adsorption and the reusability were investigated. Compared with raw cotton, the as-prepared cotton absorbed different oils rapidly up to in excess of 25–75 g g⁻¹ its own weight, and the water adsorption was nearly 0 g g⁻¹. The modified cotton fiber could separate oil/water mixtures efficiently through a flowing system. After 10 cycles, the as-prepared cotton was still highly hydrophobic with a 6-times greater adsorption than raw cotton. By a simple modification, a low-cost, high-adsorption and environmentally friendly modified cotton could be prepared that can be considered a promising alternative to organic synthetic fibers to clean up oil spills.

A superhydrophobic and superoleophilic oil sorbent was prepared by attaching SiO₂ particles onto a cotton fiber surface by a sol–gel method and subsequent octadecyltrichlorosilane modification.