Multi-scale study of the adhesion between flax fibers and biobased thermoset matrices

Fibre–Wood Laminate Biocomposites: Seawater Immersion Effects on Flexural and Low Energy Impact Properties

The present paper explores a new concept of a hybrid eco-composite by substituting the natural fibre plies with thin wood veneers. The new composite, named Fibre–Wood Laminate (FWL), is inspired by fibre–metal laminate materials. The studied FWL configuration consisted of a single thin pinewood veneer at each of the outer layers of a flax woven fabric reinforced bio-epoxy composite manufactured by infusion. Three-point bending results showed that wood veneer gives a highly anisotropic nature to the FWL. In the best case, with the grain of the wood at 0°, the stiffness and the strength increased by 28 and 41%, respectively, but reduced the strain-at-break by 27% compared to the flax fibre reinforced bio-epoxy (FFRB). The penetration and perforation energy thresholds and the peak force of the FWL obtained by falling weight impact tests were 32, 29, and 31% lower than those of the FFRB, respectively. This weakening was due to using single wood veneers, so the challenge for improving impact properties will be to explore thicker FWLs with different stacking sequences and orientations. The effect of immersing the FWL in seawater also showed considerable differences. The epoxy matrix filled the cellular structure of the wood veneers, creating a barrier effect and reducing the amount of water absorbed by the flax fibres.

Impact of Alkali and Silane Treatment on Hemp/PLA Composites' Performance: From Micro to Macro Scale

This study investigated the effect of hemp fiber pretreatments (water and sodium hydroxide) combined with silane treatment, first on the fiber properties (microscale) and then on polylactide (PLA) composite properties (macroscale). At the microscale, Fourier transform infrared, thermogravimetric analysis, and scanning electron microscopy investigations highlighted structural alterations in the fibers, with the removal of targeted components and rearrangement in the cell wall. These structural changes influenced unitary fiber properties. At the macroscale, both pretreatments increased the composites’ tensile properties, despite their negative impact on fiber performance. Additionally, silane treatment improved composite performance thanks to higher performance of the fibers themselves and improved fiber compatibility with the PLA matrix brought on by the silane couplings. PLA composites reinforced by 30 wt.% alkali and silane treated hemp fibers exhibited the highest tensile strength (62 MPa), flexural strength (113 MPa), and Young’s modulus (7.6 GPa). Overall, the paper demonstrates the applicability of locally grown, frost-retted hemp fibers for the development of bio-based composites with low density (1.13 to 1.23 g cm⁻³).

Novel Low-Twist Bast Fibre Yarns from Flax Tow for High-Performance Composite Applications

The use of natural fibres for components subjected to higher mechanical requirements tends to be limited by the high price of high-quality semi-finished products. Therefore, the present study deals with the development of more cost-effective staple fibre yarns made from flax tow. In the subsequent processing stage, the yarns were processed into quasi-unidirectional (UD) fabrics. The results of the fibre characterisation along the process chain have shown that no significant mechanical fibre damage occurs after slivers' production. Fibres prepared from yarns and fabrics show comparable characteristics. The yarns were processed to composites by pultrusion to verify the reinforcement effect. The mechanical properties were comparable to those of composites made from a high-quality UD flax roving. The fabrics were industrially processed into composite laminates using a vacuum infusion and an autoclave injection process (vacuum injection method in an autoclave). While impact strength compared to a reference laminate based on the UD flax roving was achieved, tensile and flexural properties were not reached. An analysis showed that the staple fibre yarns in the fabric show an undulation, leading to a reorientation of the fibres and lower characteristic values, which show 86-92% of the laminate made from the flax roving. Hybrid laminates with outer glass and inner flax layers were manufactured for the intended development of a leaf spring for the bogie of a narrow-gauge railroad as a demonstrator. The hybrid composites display excellent mechanical properties and showed clear advantages over a pure glass fibre-reinforced composite in lightweight construction potential, particularly flexural stiffness.

Evolution of Interfacial Shear Strength and Mean Intrinsic Single Strength in Biobased Composites from Bio-Polyethylene and Thermo-Mechanical Pulp-Corn Stover Fibers

In this article, with the aim of promoting sustainability, contributing to the circular economy and the fight against climate change, the production of composite materials from Bio-polyethylene reinforced with corn stover fibers has been studied. The behavior of the materials obtained has been studied experimentally and by mathematical models of micromechanics. The composite materials were produced by extrusion and then injection with from 10 to 50 wt.% of fibers. The creation of a good fiber-matrix interface was studied by the incorporation of coupling agent between (0-8 wt.%). Increase of 131.2% on tensile strength for 40wt.% reinforcement was achieved by adding 6 wt.% of coupling agent. The correct interface was demonstrated by a correlation of 0.99 between the experimental results and the results of the mathematical models used.

Dynamic Liquid Membrane Electrochemical Modification of Carbon Nanotube Fiber for Electrochemical Microfabrication

Carbon nanotube fibers (CNFs) are a promising material for use as lightweight, high-strength, electrically conducting tool cathodes in wire electrochemical micromachining (WECMM) in which a high-performance tool cathode is crucial for optimal processing performance. However, the outstanding advantages of pristine CNFs, such as fiber strength, electrical conductivity, and hydrophilic surface, have so far remained underutilized as tool cathodes in WECMM. Herein, electrochemical modification using a dynamic liquid membrane is proposed as an effective online method for functionalizing CNFs prior to WECMM. The proposed method not only improves the assembly accuracy and efficiency but also avoids unnecessary damage to the modified CNF during installation. The introduced functional groups (-OH and -COOH) effectively improved the electrical conductivity and hydrophilicity of CNFs. The influences of H₂O₂ concentration, applied voltage, and anodization time on the surface modification process were examined experimentally. The use of a pulsed voltage was further proposed to prevent the loss of fiber strength due to over-anodization. Finally, the use of modified CNF electrodes with good surface morphology, strength, and conductivity in WECMM was demonstrated to afford superior machining stability, efficiency, and accuracy as well as improved surface quality compared with the conventional tool cathodes.

Impact Strength and Water Uptake Behaviors of Fully Bio-Based PA11-SGW Composites

Composite materials have attracted the attention of some industrial fields due to their lightness and relatively good mechanical properties. One of these properties is impact strength, essential to ensure the processability and application of these materials under impact conditions. In addition, it is known that water absorption has a plasticizing effect in polymers and polymer composites which can change the properties of such materials and limit their use. Moreover, this effect worsens when hydrophilic reinforcement is used. In this work, the impact and water uptake behavior of totally bio-based composites from polyamide 11 (PA11) and lignocellulosic pine fibers mechanically processed as stone groundwood (SGW) were studied. The impact resistance of PA11 and its composites was higher than expected, obtaining better results than those of polyolefin-based materials. The evaluated mechanical properties and the micrographs showed an adequate interface. The water uptake test showed that PA11 and its composites had non-Fickian and Fickian case I behaviours, respectively. It was found that the maximum water absorbance was similar to that of SGW reinforced polypropylene.