Welding methods for joining thermoplastic polymers for the hermetic enclosure of medical devices

Selection of Processing Methods and Parameters for Composite Inserts in Window Profiles with Regard to the Strength of Their Welds

In the study of structural materials, the analysis of fracture and deformation resistance plays an important role, particularly in materials widely used in the construction industry, such as poly(vinyl chloride) (PVC). PVC is a popular material used, among others, in the manufacture of window profiles, doors, pipes, and many other structural components. The aim of this research was to define the influence of the degree of milling of the glass-fibre-reinforced composite on the strength of the window frame welds, and in the next step, to propose new welding parameters to obtain sufficient strength properties that allow reducing the cost of the technological welding operation. During the tests, it was found that the average failure load of the composite samples was highest at a milling depth of 1 mm and lowest at 6 mm. Up to a depth of 1 mm, the values of destructive loads show an increasing trend, while above this depth, a decreasing trend. A clear reduction in strength was observed when milling to a depth of 1.5 mm, which is related to material discontinuity and the lack of a visible weld joint caused by milling too deep. The differences in average failure loads between the samples of 0 mm, 0.5 mm, and 1 mm milling are minimal.

Process Parameters of High Frequency Welding

High frequency (HF) welding of polymer materials is increasingly used in modern manufacturing processes. The literature on HF welding process parameters was reviewed and it was found that 3-5 basic welding parameters were considered, which is insufficient for the scientific study of HF welding of polymeric materials. This article presents the mathematical expressions for the evaluation combining 17 influential parameters. For the first time, the specific and latent heat of the welded polymer material were used. The breaking forces of welds made by RF welding are investigated by varying the anode current, the coupling capacitor, and the exposure time of the HF electromagnetic fields. It was found that the amount of HF energy supplied depends on the breaking forces of the weld. A characteristic inflection point was also observed in the graph of the dependence of the breaking forces on the percentage of the coupling capacitor and the anode current. During elongation, it was observed that the weld is separated by peeling before the inflection point and breaks after the inflection point by tearing at the extruded edges of the weld. If the HF energy is applied to the weld for too long, there will be excessive melting of the material in the weld, thinning of the weld, unfavourable appearance of the extruded edges and electrical breakdown, and a drastic drop in the breaking force.

Predicting Characteristics of Dissimilar Laser Welded Polymeric Joints Using a Multi-Layer Perceptrons Model Coupled with Archimedes Optimizer

This study investigates the application of a coupled multi-layer perceptrons (MLP) model with Archimedes optimizer (AO) to predict characteristics of dissimilar lap joints made of polymethyl methacrylate (PMMA) and polycarbonate (PC). The joints were welded using the laser transmission welding (LTW) technique equipped with a beam wobbling feature. The inputs of the models were laser power, welding speed, pulse frequency, wobble frequency, and wobble width; whereas, the outputs were seam width and shear strength of the joint. The Archimedes optimizer was employed to obtain the optimal internal parameters of the multi-layer perceptrons. In addition to the Archimedes optimizer, the conventional gradient descent technique, as well as the particle swarm optimizer (PSO), was employed as internal optimizers of the multi-layer perceptrons model. The prediction accuracy of the three models was compared using different error measures. The AO-MLP outperformed the other two models. The computed root mean square errors of the MLP, PSO-MLP, and AO-MLP models are (39.798, 19.909, and 2.283) and (0.153, 0.084, and 0.0321) for shear strength and seam width, respectively.

Joining of Polyethylene Using a Non-Conventional Friction Stir Welding Tool

The objective of the current study was to butt-weld 6 mm-thick polyethylene (PE) plates by friction stir welding (FSW) using a non-conventional stationary shoulder tool. The welds were performed with an unheated shoulder and with a shoulder temperature of 85 °C. Additionally, rotational speeds of 870, 1140 and 1500 rpm; welding speeds of 60 and 120 mm/min; and plunge depths of 5.5 and 5.7 mm were used. The influence of these parameters on morphology, hardness, ultimate tensile strength, elongation at break and fracture modes was evaluated. Shoulder heating proved to be crucial for the optimization of PE joints by FSW, as it clearly improved joint efficiency. Furthermore, shoulder heating promoted the reduction in internal and external defects, such as porosity and surface burning. Defect-free weld seams were obtained with higher rotational speeds and a lower welding speed. A maximum joint efficiency of about 97% was achieved with a shoulder temperature of 85 °C, a rotational speed of 1500 rpm, a welding speed of 60 mm/min and a plunge depth of 5.7 mm. A weld with the average joint efficiency of 92% was produced at 120 mm/min, which based on the literature found is the highest welding speed reported that achieved a joint efficiency above 90%.

Filling Behavior in Joining Using Pin-like Structures

Multi-material designs enable more efficient use of material-specific properties, which is necessary for sustainable and resource-saving production. However, multi-material polymer joints confront conventional joining methods with major challenges. Therefore, novel joining processes such as joining using pin-like structures are required. Investigations into this innovative process have provided initial findings of, for example, the design criteria of the pin-like structures depending on the material combination. For further optimization of the process, the filling behavior and the shrinkage effects occurring in pin-like joining are herein investigated. These have a decisive influence on the resulting bond quality. To identify the correlations, the joining step was carried out on the one hand using vibration welding technology with and without pre-heating of the structured-partner. On the other hand, the injection molding process was used to realize filling of the structures, as well as cooling under increased pressure. The investigations show that the shrinkage behavior clearly influences the filling degree and the bond properties of the multi-material joint. For shrinkage-intensive materials, filling and cooling under pressure is essential to achieve high mechanical bond strengths, whereas for materials with low shrinkage, the pressure during the joining step is negligible.

Effect of Preload on the Weld Quality of Ultrasonic Welded Carbon-Fiber-Reinforced Nylon 6 Composite

Ultrasonic welding (UW) of polymeric composites is significant in automobile industry; however, maintaining the perfect contact condition between workpieces is a great concern. In this study, effect of preloading and welding pressure on strengths of UWed 2.3-mm-thick short carbon fiber reinforced nylon6 (Cf/PA6) joints with poor contact between workpieces was investigated through stress simulation and energy dissipation at the faying interface. Results showed the application of preloading can increase the strength of normal joint by 18.7% under optimal welding parameters. Gaps between upper and lower workpieces decreased the joint strength significantly, especially for gaps greater than 1.5 mm. Preloading improved the strengths of the joints with gaps remarkably, where the strength of joints with 1.5 mm gap recovered to 95.5% of that the normal joint. When combining the weld nugget evolution, stress-deformation simulation during UW, and ultrasonic vibration transmission analysis, the improvement mechanism of the joint under preloading was mainly because the preloading compacted the contact between workpieces, which favored the energy transmission at faying interface.

Spinal cord bioelectronic interfaces: opportunities in neural recording and clinical challenges

Bioelectronic stimulation of the spinal cord has demonstrated significant progress in restoration of motor function in spinal cord injury (SCI). The proximal, uninjured spinal cord presents a viable target for the recording and generation of control signals to drive targeted stimulation. Signals have been directly recorded from the spinal cord in behaving animals and correlated with limb kinematics. Advances in flexible materials, electrode impedance and signal analysis will allow SCR to be used in next-generation neuroprosthetics. In this review, we summarize the technological advances enabling progress in SCR and describe systematically the clinical challenges facing spinal cord bioelectronic interfaces and potential solutions, from device manufacture, surgical implantation to chronic effects of foreign body reaction and stress-strain mismatches between electrodes and neural tissue. Finally, we establish our vision of bi-directional closed-loop spinal cord bioelectronic bypass interfaces that enable the communication of disrupted sensory signals and restoration of motor function in SCI.

Joining of Fibre-Reinforced Thermoplastic Polymer Composites by Friction Stir Welding—A Review

The objective of the current work is to show the potential of the friction stir welding (FSW) and its variants to join fibre-reinforced thermoplastic polymer (FRTP) composites. To accomplish that, the FSW technique and two other important variants, the friction stir spot welding (FSSW) and the refill friction stir spot welding (RFSSW), are presented and explained in a brief but complete way. Since the joining of FRTP composites by FSSW has not yet been demonstrated, the literature review will be focused on the FSW and RFSSW techniques. In each review, the welding conditions and parameters studied by the different authors are presented and discussed, as well as the most important conclusions taken from them. About FSW, it can be concluded that the rotational speed and the welding speed have great influence on heat generation, mixture quality, and fibre fragmentation degree, while the tilt angle only has residual influence on the process. The reduction of internal and external defects can be achieved by adjusting axial force and plunge depth. Threaded or grooved conical pins achieved better results than other geometries. Stationary shoulder tools showed better performance than conventional tools. Regarding the RFSSW, it has not yet been possible to deepen conclusions about most of the welding parameters, but its feasibility is demonstrated.

Comparative Analysis of Polyurethane Drive Belts with Different Cross-Section Using Thermomechanical Tests for Modeling the Hot Plate Welding Process

The paper presents a comparative analysis of the circular and flat cross-section belts using measurements of a set of thermomechanical parameters, contributing to research about hot plate welding of drive belts. On the basis of thermogravimetric and spectrophotometric tests, information about the same chemical composition of the two belts was obtained. Dynamic thermomechanical analysis and scanning differential calorimetry provided information about a small difference between belts, which disappeared when the material was placed in a state of increased temperature and mechanical stress. On the basis of the analysis of the specific heat, thermal diffusion, density, and hardness, the values of the selected thermal properties of the belt were obtained, and a large similarity between the belts was identified. On the basis of the novel performed test cycle, it has been hypothesized that circular and flat belts made from thermoplastic polyurethane elastomer could be used interchangeably for butt-welding testing. It has also been proven that cyclic thermomechanical loads unify the properties of both materials so that multiple mechanical and thermal loads do not result in any change in the material properties of the two belts. As a consequence, changes in the weld properties after welding, compared to a solid belt, are not expected.

Effect of Friction Stir Welding Techniques and Parameters on Polymers Joint Efficiency-A Critical Review

The objective of current work is to analyse the influence of different welding techniques and welding parameters on the morphology and mechanical strength of friction stir welds (FSW) in polymers, based on data collected in the literature. In the current work, only articles that provide data on the joint efficiency, or sufficient information to estimate it are considered. The process using conventional tool is presented and compared with new procedures developed for FSW of polymers, such as those using tools with heated stationary shoulder, preheating of the polymer or double-side passage of the tool. The influence of tool rotational speed (w), welding speed (v), tilt angle and geometry of the pin are discussed. This work focuses on the polymers most studied in the literature, polyethylene (PE) and polypropylene (PP). The use of external heating and tools with stationary shoulder proved to be of great importance in improving the surface finish, reducing defects, and increasing the mechanical strength of the welds. The increase in the w/v ratio increased the joint efficiency, especially when using conventional tools on PE. A trend was obtained for conventional FSW, but it was difficult to establish mathematical relationships, because of the variability of welding conditions.

Membrane integration into PDMS-free microfluidic platforms for organ-on-chip and analytical chemistry applications

Membranes play a crucial role in many microfluidic systems, enabling versatile applications in highly diverse research fields. However, the tight and robust integration of membranes into microfluidic systems requires complex fabrication processes. Most integration approaches, so far, rely on polydimethylsiloxane (PDMS) as base material for the microfluidic chips. Several limitations of PDMS have resulted in the transition of many microfluidic approaches to PDMS-free systems using alternative materials such as thermoplastics. To integrate membranes in those PDMS-free systems, novel alternative approaches are required. This review provides an introduction into microfluidic systems applying membrane technology for analytical systems and organ-on-chip as well as a comprehensive overview of methods for the integration of membranes into PDMS-free systems. The overview and examples will provide a valuable resource and starting point for any researcher that is aiming at implementing membranes in microfluidic systems without using PDMS.

A Review: Electrode and Packaging Materials for Neurophysiology Recording Implants

To date, a wide variety of neural tissue implants have been developed for neurophysiology recording from living tissues. An ideal neural implant should minimize the damage to the tissue and perform reliably and accurately for long periods of time. Therefore, the materials utilized to fabricate the neural recording implants become a critical factor. The materials of these devices could be classified into two broad categories: electrode materials as well as packaging and substrate materials. In this review, inorganic (metals and semiconductors), organic (conducting polymers), and carbon-based (graphene and carbon nanostructures) electrode materials are reviewed individually in terms of various neural recording devices that are reported in recent years. Properties of these materials, including electrical properties, mechanical properties, stability, biodegradability/bioresorbability, biocompatibility, and optical properties, and their critical importance to neural recording quality and device capabilities, are discussed. For the packaging and substrate materials, different material properties are desired for the chronic implantation of devices in the complex environment of the body, such as biocompatibility and moisture and gas hermeticity. This review summarizes common solid and soft packaging materials used in a variety of neural interface electrode designs, as well as their packaging performances. Besides, several biopolymers typically applied over the electrode package to reinforce the mechanical rigidity of devices during insertion, or to reduce the immune response and inflammation at the device-tissue interfaces are highlighted. Finally, a benchmark analysis of the discussed materials and an outlook of the future research trends are concluded.

Thermoplastic Pultrusion: A Review

Pultrusion is one of the most efficient methods of producing polymer composite structures with a constant cross-section. Pultruded profiles are widely used in bridge construction, transportation industry, energy sector, and civil and architectural engineering. However, in spite of the many advantages thermoplastic composites have over the thermoset ones, the thermoplastic pultrusion market demonstrates significantly lower production volumes as compared to those of the thermoset one. Examining the thermoplastic pultrusion processes, raw materials, mechanical properties of thermoplastic composites, process simulation techniques, patents, and applications of thermoplastic pultrusion, this overview aims to analyze the existing gap between thermoset and thermoplastic pultrusions in order to promote the development of the latter one. Therefore, observing thermoplastic pultrusion from a new perspective, we intend to identify current shortcomings and issues, and to propose future research and application directions.

Thermoplastic Composites and Their Promising Applications in Joining and Repair Composites Structures: A Review

Thermoset fiber reinforced composites, widely used in current structural applications, have complex repair procedures and generates significant amounts of scrap due to its recycling difficulties, which does not comply with the most recent environmental restrictions. These disadvantages may be overcome by using a thermoplastic matrix phase, which is very suitable to be joined and repaired by local melting, making the composite material fully recyclable. This work presents a literature review on the joining methods applicable to thermoplastic based composites and their potential applications to be used as repair procedures in structural elements. The effectiveness of selected adhesive and fusion bonding techniques for several thermoplastic composite systems is evaluated by a comparative study based on the joints' strength and toughness results available in the literature. This work focuses on the three most promising fusion bonding techniques: Resistance welding, induction welding, and ultrasonic welding. The advantages and drawbacks for each one of these processes are discussed, as well as their suitability for several specific structural applications. In addition, several discordant aspects for each welding technique are identified and the corresponding recommendations are discussed. A compilation of analytical models for the mechanisms of heat generation and transient heat transfer modelling is also presented for each fusion bonding process in order to promote their application in numerical modelling.

Mechanical Characterization of Nanocomposite Joints Based on Biomedical Grade Polyethylene under Cyclical Loads

Polymeric joints, made of biomedical polyethylene (UHMWPE) nanocomposite sheets, were welded with a diode laser. Since polyethylene does not absorb laser light, nanocomposites were prepared containing different percentages by weight of titanium dioxide as it is a laser absorbent. The joints were first analyzed with static mechanical tests to establish the best percentage weight content of filler that had the best mechanical response. Then, the nanocomposites containing 1 wt% titanium dioxide were selected (white color) to be subjected to fatigue tests. The experimental results were also compared with those obtained on UMMWPE with a different laser light absorbent nano filler (carbon, with greater laser absorbing power, gray in color), already studied by our research team. The results showed that the two types of joints had an appreciable resistance to fatigue, depending on the various loads imposed. Therefore, they can be chosen in different applications of UHMWPE, depending on the stresses imposed during their use.

Evaluation of the Joining Response of Biodegradable Polylactic Acid (PLA) from Fused Deposition Modeling by Infrared Laser Irradiation

The development of high-complexity geometry parts is one of the main goals of additive manufacturing technology. However, the failure of printed structures and the joining of different parts to create complex assemblies represents a real challenge in the research of efficient and sustainability techniques for the permanent assembly of polymers. Laser welding processes have been used as a single-step method to join metals for years. Nowadays, the growing trend in the use of thermoplastics for additive manufacturing has led to the need to adapt this technique to materials with a very specific nature and which are more sensitive to thermal effects. In addition, the possibility of transmitting the laser beam through transparent polymer layers allows to us focus the energy supply on internal sections of the assembled components. In this research, an infrared laser marking system was used to join two different samples of polylactic acid manufactured by fused deposited modeling technology. In order to increase the effectiveness of the bonding process, a transparent and a dark sample have been used as assembly material, focusing the laser beam on the interface area of the two parts. By means of tensile tests, dimensional measurement and the use of optical microscopy techniques, a basis was established that links the supplied energy by laser to the joining performance.

Synthesis of Dimethyl Octyl Aminoethyl Ammonium Bromide and Preparation of Antibacterial ABS Composites for Fused Deposition Modeling

Additive manufacturing (AM) demonstrates benefits in the high-precision production of devices with complicated structures, and the modification of materials for AM is an urgent need. To solve the bacterial infection of medical devices in their daily application, dimethyl octyl aminoethyl ammonium bromide (octyl-QDED), an organic antibacterial agent, was synthesized via the quaternary ammonium reaction. Then, the synthesized octyl-QDED was blended with acrylonitrile butadiene styrene (ABS) through the melt extrusion process to prepare antibacterial composite filaments for fused deposition modeling (FDM). The entire preparation processes were convenient and controllable. Characterizations of the structure and thermal stability of octyl-QDED confirmed its successful synthesis and application in the subsequent processes. The introduced maleic acid in the blending process acted as a compatibilizer, which improved the compatibility between the two phases. Characterizations of the rheological and mechanical properties proved that the addition of octyl-QDED made a slight difference to the comprehensive performance of the ABS matrix. When the content of octyl-QDED reached 3 phr, the composites showed excellent antibacterial properties. The prepared antibacterial composite filaments for FDM demonstrated great potential in medical and surgical areas.

Conformable Hybrid Systems for Implantable Bioelectronic Interfaces

Conformable bioelectronic systems are promising tools that may aid the understanding of diseases, alleviate pathological symptoms such as chronic pain, heart arrhythmia, and dysfunctions, and assist in reversing conditions such as deafness, blindness, and paralysis. Combining reduced invasiveness with advanced electronic functions, hybrid bioelectronic systems have evolved tremendously in the last decade, pushed by progress in materials science, micro- and nanofabrication, system assembly and packaging, and biomedical engineering. Hybrid integration refers here to a technological approach to embed within mechanically compliant carrier substrates electronic components and circuits prepared with traditional electronic materials. This combination leverages mechanical and electronic performance of polymer substrates and device materials, respectively, and offers many opportunities for man-made systems to communicate with the body with unmet precision. However, trade-offs between materials selection, manufacturing processes, resolution, electrical function, mechanical integrity, biointegration, and reliability should be considered. Herein, prominent trends in manufacturing conformable hybrid systems are analyzed and key design, function, and validation principles are outlined together with the remaining challenges to produce reliable conformable, hybrid bioelectronic systems.

Thermal Welding by the Third Phase Between Polymers: A Review for Ultrasonic Weld Technology Developments

Ultrasonic welding (USW) is a promising method for the welds between dissimilar materials. Ultrasonic thermal welding by the third phase (TWTP) method was proposed in combination with the formation of a third phase, which was confirmed as an effective technology for polymer welding between the two dissimilar materials compared with the traditional USW. This review focused on the advances of applying the ultrasonic TWTP for thermoplastic materials. The research development on the ultrasonic TWTP of polycarbonate (PC) and polymethyl methacrylate (PMMA), polylactic acid (PLA) and polyformaldehyde (POM), and PLA and PMMA are summarized according to the preparation of the third phase, welded strength, morphologies of rupture surfaces, thermal stability, and others. The review aimed at providing guidance for using ultrasonic TWTP in polymers and a basic understanding of the welding mechanism, i.e., interdiffusion and molecular motion mechanisms between the phases.

Laser Welding of Transmitting High-Performance Engineering Thermoplastics

Laser processing is a rapidly growing key technology driven by several advantages such as cost and performance. Laser welding presents numerous advantages in comparison with other welding technologies, providing high reliability and cost-effective solutions. Significant interest in this technology, combined with the increasing demand for high-strength lightweight structures has led to an increasing interest in joining high-performance engineering thermoplastics by employing laser technologies. Laser transmission welding is the base method usually employed to successfully join two polymers, a transmitting one through which the laser penetrates, and another one responsible for absorbing the laser radiation, resulting in heat and melting of the two components. In this work, the weldability of solely transmitting high-performance engineering thermoplastic is analyzed. ERTALON^® 6 SA, in its white version, is welded by a pulsed Nd:YAG laser. Tensile tests were performed in order to evaluate the quality of each joint by assessing its strength. A numerical model of the joint is also developed to support the theoretical approaches employed to justify the experimental observations.

Mechanical Strength of Thermoplastic Polyamide Welded by Nd:YAG Laser

Welding is a fundamental process in many industries. It is a fast-changing technology, continuously evolving, with recent developments in laser and robotic welding, virtual reality and machine learning. Focusing on laser welding, there is a significant interest in this technology, as well as an increasing demand for high-strength lightweight structures, replacing metals in some applications. This work presents an experimental study of the mechanical properties of three types of polyamide 6 joints welded by Nd:YAG laser. After welding, tensile tests were carried out in order to evaluate the influence of the joint type and weld passes on joint strength and weld stresses. The results showed that fairly high weld stresses could be achieved, indicating that good-quality welds were achieved.

The development of neural stimulators: a review of preclinical safety and efficacy studies

OBJECTIVE

Given the rapid expansion of the field of neural stimulation and the rigorous regulatory approval requirements required before these devices can be applied clinically, it is important that there is clarity around conducting preclinical safety and efficacy studies required for the development of this technology.

APPROACH

The present review examines basic design principles associated with the development of a safe neural stimulator and describes the suite of preclinical safety studies that need to be considered when taking a device to clinical trial.

MAIN RESULTS

Neural stimulators are active implantable devices that provide therapeutic intervention, sensory feedback or improved motor control via electrical stimulation of neural or neuro-muscular tissue in response to trauma or disease. Because of their complexity, regulatory bodies classify these devices in the highest risk category (Class III), and they are therefore required to go through a rigorous regulatory approval process before progressing to market. The successful development of these devices is achieved through close collaboration across disciplines including engineers, scientists and a surgical/clinical team, and the adherence to clear design principles. Preclinical studies form one of several key components in the development pathway from concept to product release of neural stimulators. Importantly, these studies provide iterative feedback in order to optimise the final design of the device. Key components of any preclinical evaluation include: in vitro studies that are focussed on device reliability and include accelerated testing under highly controlled environments; in vivo studies using animal models of the disease or injury in order to assess efficacy and, given an appropriate animal model, the safety of the technology under both passive and electrically active conditions; and human cadaver and ex vivo studies designed to ensure the device's form factor conforms to human anatomy, to optimise the surgical approach and to develop any specialist surgical tooling required.

SIGNIFICANCE

The pipeline from concept to commercialisation of these devices is long and expensive; careful attention to both device design and its preclinical evaluation will have significant impact on the duration and cost associated with taking a device through to commercialisation. Carefully controlled in vitro and in vivo studies together with ex vivo and human cadaver trials are key components of a thorough preclinical evaluation of any new neural stimulator.

A Materials Roadmap to Functional Neural Interface Design

Advancement in neurotechnologies for electrophysiology, neurochemical sensing, neuromodulation, and optogenetics are revolutionizing scientific understanding of the brain while enabling treatments, cures, and preventative measures for a variety of neurological disorders. The grand challenge in neural interface engineering is to seamlessly integrate the interface between neurobiology and engineered technology, to record from and modulate neurons over chronic timescales. However, the biological inflammatory response to implants, neural degeneration, and long-term material stability diminish the quality of interface overtime. Recent advances in functional materials have been aimed at engineering solutions for chronic neural interfaces. Yet, the development and deployment of neural interfaces designed from novel materials have introduced new challenges that have largely avoided being addressed. Many engineering efforts that solely focus on optimizing individual probe design parameters, such as softness or flexibility, downplay critical multi-dimensional interactions between different physical properties of the device that contribute to overall performance and biocompatibility. Moreover, the use of these new materials present substantial new difficulties that must be addressed before regulatory approval for use in human patients will be achievable. In this review, the interdependence of different electrode components are highlighted to demonstrate the current materials-based challenges facing the field of neural interface engineering.

Enhancement of the Laser Transmission Weldability between Polyethylene and Polyoxymethylene by Plasma Surface Treatment

Due to their large compatibility difference, polyethylene (PE) and polyoxymethylene (POM) cannot be welded together by laser transmission welding. In this study, PE and POM are pretreated using plasma that significantly enhances their laser transmission welding strength. To understand the mechanism underlying the laser welding strength enhancement, surface modification is analyzed using contact angle measurements, atomic force microscopy (AFM), optical microscopy, and X-ray photoelectron spectroscopy (XPS). Characterization results show that the plasma surface treatment improves the surface free energy, significantly enhancing the wettability of the materials. The increase in surface roughness and the generation of homogeneous bubbles contribute to the formation of mechanical micro-interlocking. The oxygen-containing groups introduced by the oxygen plasma treatment improve the compatibility of PE and POM, and facilitate the diffusion and entanglement of molecular chains and the formation of van der Waals force.

Mathematical Modelling of Vibration Response Characteristics for Dissimilar Hot Plate Welded Polyamide 6 Composite Beams

This study is concerned with the mathematical modelling of the vibration response characteristic of a special dissimilar composite beam based on experimental modal analysis. Here, experimental modal analyses of three different dissimilar polyamide 6 composite beams, which are connected to each other by hot plate welding are performed. The measured natural frequencies are compared with finite element predictions for verification purposes. Modal information obtained by experiments is used to construct a mathematical model representing vibration response characteristic of beams by applying multi degree of freedom curve fitting method. The model showing modal characteristics of dissimilar beams is now ready to be used in different kinds of excitations to predict the frequency response of vibration.

Study on Welding Mechanism Based on Modification of Polypropylene for Improving the Laser Transmission Weldability to PA66

Polypropylene and PA66 are widely used in our daily life, but they cannot be welded by laser transmission welding (LTW) because of polar differences and poor compatibility. In this paper, grafting modification technology is used to improve the welding performance between polypropylene and PA66. Firstly, the strong reactive and polar maleic-anhydride (MAH) is grafted to polypropylene and infrared spectrometer is used to prove that MAH has been grafted to polypropylene. At the same time, the mechanical and thermal properties of the graft modified polypropylene (TGMPP) are tested. The results prove that the grafting modification has little influence on them. Also, the optical properties of TGMPP are measured. Then, the high welding strength between TGMPP and PA66 is found and the mechanism of the weldability is researched, which shows that there are two reasons for the high welding strength. By observing the micro morphology of the welding zone, one reason found is that the modification of polypropylene can improve the compatibility between polypropylene and PA66 and make them easy to diffuse mutually, which causes many locking structures formed in the welding region. The other reason is that there are chemical reactions between TGMPP and PA66 proved by the X-ray photoelectron spectrometer.

Visual prostheses for the blind

After more than 40 years of research, visual prostheses are moving from the laboratory into the clinic. These devices are designed to provide prosthetic vision to the blind by stimulating localized neural populations in one of the retinotopically organized structures of the visual pathway - typically the retina or visual cortex. The long gestation of this research reflects the many significant technical challenges encountered including surgical access, mechanical stability, hardware miniaturization, hermetic encapsulation, high-density electrode arrays, and signal processing. This review provides an introduction to the pathophysiology of blindness; an overview of existing visual prostheses, their advantages and drawbacks; the perceptual effects evoked by electrical stimulation; as well as the role played by plasticity and training in clinical outcomes.