Self-assembly of durable Nafion/TiO2 nanowire electrolyte membranes for elevated-temperature PEM fuel cells

Air oxidation of carbon supports boosts the low-humidity fuel cell performance

We introduce a straightforward, yet effective strategy to combat the performance decline of proton-exchange membrane fuel cells in low-humidity environments. Our method centers on air-oxidizing carbon supports, significantly improving proton and oxygen transport within the cathode catalyst layer.

Polyvinyl Alcohol/Nafion®-Zirconia Phosphate Nanocomposite Membranes for Polymer Electrolyte Membrane Fuel Cell Applications: Synthesis and Characterisation

PVA (polyvinyl alcohol)-ZrP (PVA/ZrP) and Nafion®/PVA-ZrP nanocomposite membranes were synthesised using the recasting method with glutaraldehyde (GA) as a crosslinking agent. The resulting nanocomposite membranes were characterised using a variety of techniques, including X-ray diffraction (XRD), scanning electron microscopy (SEM), and Fourier transform infrared spectroscopy (FTIR). The results of SEM revealed well-distributed zirconia phosphate (ZrP) within the membrane matrix, and the SEM images showed a uniform and dense membrane structure. Because ZrP nanoparticles are hydrophilic, the Nafion®/PVA-ZrP nanocomposite membrane had a higher water uptake of 53% at 80 °C and higher 0.19 S/cm proton conductivity at room temperature than the commercial Nafion® 117 membrane, which had only 34% and 0.113 S/cm, respectively. In comparison to commercial Nafion® 117 membranes, PVA-ZrP and Nafion®/PVA-ZrP nanocomposite membranes had a higher thermal stability and mechanical strength and lower methanol crossover due to the hydrophilic effect of PVA crosslinked with GA, which can make strong hydrogen bonds and cause an intense intramolecular interaction.

Surface Segregation Methods toward Molecular Separation Membranes

As a highly promising approach to solving the issues of energy and environment, membrane technology has gained increasing attention in various fields including water treatment, liquid separations, and gas separations, owing to its high energy efficiency and eco-friendliness. Surface segregation, a phenomenon widely found in nature, exhibits irreplaceable advantages in membrane fabrication since it is an in situ method for synchronous modification of membrane and pore surfaces during the membrane forming process. Meanwhile, combined with the development of synthesis chemistry and nanomaterial, the group has developed surface segregation as a versatile membrane fabrication method using diverse surface segregation agents. In this review, the recent breakthroughs in surface segregation methods and their applications in membrane fabrication are first briefly introduced. Then, the surface segregation phenomena and the classification of surface segregation agents are discussed. As the major part of this review, the authors focus on surface segregation methods including free surface segregation, forced surface segregation, synergistic surface segregation, and reaction-enhanced surface segregation. The strategies for regulating the physical and chemical microenvironments of membrane and pore surfaces through the surface segregation method are emphasized. The representative applications of surface segregation membranes are presented. Finally, the current challenges and future perspectives are highlighted.

A Critical Review of Electrolytes for Advanced Low- and High-Temperature Polymer Electrolyte Membrane Fuel Cells

In the 21st century, proton exchange membrane fuel cells (PEMFCs) represent a promising source of power generation due to their high efficiency compared with coal combustion engines and eco-friendly design. Proton exchange membranes (PEMs), being the critical component of PEMFCs, determine their overall performance. Perfluorosulfonic acid (PFSA) based Nafion and nonfluorinated-based polybenzimidazole (PBI) membranes are commonly used for low- and high-temperature PEMFCs, respectively. However, these membranes have some drawbacks such as high cost, fuel crossover, and reduction in proton conductivity at high temperatures for commercialization. Here, we report the requirements of functional properties of PEMs for PEMFCs, the proton conduction mechanism, and the challenges which hinder their commercial adaptation. Recent research efforts have been focused on the modifications of PEMs by composite materials to overcome their drawbacks such as stability and proton conductivity. We discuss some current developments in membranes for PEMFCs with special emphasis on hybrid membranes based on Nafion, PBI, and other nonfluorinated proton conducting membranes prepared through the incorporation of different inorganic, organic, and hybrid fillers.

Supramolecular Anchoring of Polyoxometalate Amphiphiles into Nafion Nanophases for Enhanced Proton Conduction

Advanced proton exchange membranes (PEMs) are highly desirable in emerging sustainable energy technology. However, the further improvement of commercial perfluorosulfonic acid PEMs represented by Nafion is hindered by the lack of precise modification strategy due to their chemical inertness and low compatibility. Here, we report the robust assembly of polyethylene glycol grafted polyoxometalate amphiphile (GSiW₁₁) into the ionic nanophases of Nafion, which largely enhances the comprehensive performance of Nafion. GSiW₁₁ can coassemble with Nafion through multiple supramolecular interactions and realize a stable immobilization. The incorporation of GSiW₁₁ can increase the whole proton content in the system and induce the hydrated ionic nanophase to form a wide channel for proton transport; meanwhile, GSiW₁₁ can reinforce the Nafion ionic nanophase by noncovalent cross-linking. Based on these synergistic effects, the hybrid PEMs show multiple enhancements in proton conductivity, tensile strength, and fuel cell power density, which are all superior to the pristine Nafion. This work demonstrates the intriguing advantage of molecular nanoclusters as supramolecular enhancers to develop high-performance electrolyte materials.

Speciation and Proton Conductivity of Phosphoric Acid Confined in Mesoporous Silica

Phosphoric acid (PA) confined in a commercial mesoporous silica (CARIACT G) with porous size in the range of 3 to 10 nm was studied in relation to its coordination with the silanol groups on the silica surface as a function of temperature, up to 180 °C, using 31P and 29Si MAS NMR spectroscopy. As the temperature increases, the coordination of Si and P in the mesopores depends on the pore size, that is, on the area/volume ratio of the silica matrix. In the mesoporous silica with the higher pore size (10 nm), a considerable fraction of PA is nonbonded to the silanol groups on the surface, and it seems to be responsible for its higher conductivity at temperatures above 120 °C as compared to the samples with a smaller pore size. The electrical conductivity of the functionalized mesoporous silica was higher than that reported for other silico-phosphoric composites synthesized by sol-gel methods using soft templates, which require high-temperature calcination and high-cost reagents and are close to that of the best PA-doped polybenzimidazole membranes used in high-temperature proton exchange membrane fuel cells (HT-PEMFCs). The rate of PA release from the mesoporous silica matrix when the system is exposed to water has been measured, and it was found to be strongly dependent on the pore size. The low cost and simplicity of the PA-functionalized mesoporous silica preparation method makes this material a promising candidate to be used as an electrolyte in HT-PEMFCs.

Sulfonated Polysulfone/TiO2(B) Nanowires Composite Membranes as Polymer Electrolytes in Fuel Cells

New proton conducting membranes based on sulfonated polysulfone (sPSU) reinforced with TiO₂(B) nanowires (1, 2, 5 and 10 wt.%) were synthesized and characterized. TiO₂(B) nanowires were synthesized by means of a hydrothermal method by mixing TiO₂ precursor in aqueous solution of NaOH as solvent. The presence of the TiO₂(B) nanowires into the polymer were confirmed by means of Field Emission Scanning Electron Microscopy, Fourier transform infrared and X-ray diffraction. The thermal study showed an increase of almost 20 °C in the maximum temperature of sPSU backbone decomposition due to the presence of 10 wt.% TiO₂(B) nanowires. Water uptake also is improved with the presence of hydrophilic TiO₂(B) nanowires. Proton conductivity of sPSU with 10 wt.% TiO₂(B) nanowires was 21 mS cm⁻¹ (at 85 °C and 100% RH). Under these experimental conditions the power density was 350 mW cm⁻² similar to the value obtained for Nafion 117. Considering all these obtained results, the composite membrane doped with 10 wt.% TiO₂(B) nanowires is a promising candidate as proton exchange electrolyte in fuel cells (PEMFCs), especially those operating at high temperatures.

High temperature proton exchange membrane fuel cells: progress in advanced materials and key technologies

High temperature proton exchange membrane fuel cells (HT-PEMFCs) are one type of promising energy device with the advantages of fast reaction kinetics (high energy efficiency), high tolerance to fuel/air impurities, simple plate design, and better heat and water management. They have been expected to be the next generation of PEMFCs specifically for application in hydrogen-fueled automobile vehicles and combined heat and power (CHP) systems. However, their high-cost and low durability interposed by the insufficient performance of key materials such as electrocatalysts and membranes at high temperature operation are still the challenges hindering the technology's practical applications. To develop high performance HT-PEMFCs, worldwide researchers have been focusing on exploring new materials and the related technologies by developing novel synthesis methods and innovative assembly techniques, understanding degradation mechanisms, and creating mitigation strategies with special emphasis on catalysts for oxygen reduction reaction, proton exchange membranes and bipolar plates. In this paper, the state-of-the-art development of HT-PEMFC key materials, components and device assembly along with degradation mechanisms, mitigation strategies, and HT-PEMFC based CHP systems is comprehensively reviewed. In order to facilitate further research and development of HT-PEMFCs toward practical applications, the existing challenges are also discussed and several future research directions are proposed in this paper.

Constructing anhydrous proton exchange membranes based on cadmium telluride nanocrystal-doped sulfonated poly(ether ether ketone)/polyurethane composites

Cadmium telluride (CdTe) nanocrystals with thiol stabilizers have been applied widely in the fields of energy storage and transformation. The aim of this work is to develop anhydrous proton exchange membranes (PEMs) by introducing CdTe nanocrystals bearing thioglycolic acid (tga) or mercaptopropionic acid (mpa) stabilizers into sulfonated poly(ether ether ketone) (SPEEK) and polyurethane (PU) systems. In the prepared SPEEK/PU/CdTe membranes, CdTe nanocrystals could provide desirable properties such as improving mechanical strength and enhancing proton conductivity by combining with phosphoric acid (PA) molecules. Successful preparation of SPEEK/PU/CdTe/PA membranes was demonstrated by the identification of high and stable proton conductivity and satisfactory thermal/chemical stability and mechanical properties. The fine appearance of membranes revealed uniform dispersion of components. Measurements of properties showed that the SPEEK(74%)/PU/CdTe-mpa(20/60/20)/100%PA membrane as a candidate anhydrous PEM is promising for use in high-temperature proton exchange membrane fuel cells. Specifically, the recommended membrane showed a proton conductivity of 1.18 × 10^-1 S cm^-1 at 160 °C and 3.96 × 10^-2 S cm^-1 at 100 °C, lasting for 600 h, and a tensile stress of 14.6 MPa at room temperature. Mixing inorganic CdTe nanocrystals with polymers to form inorganic/organic composite membranes is effective for producing anhydrous PEMs with cheaper polymers without functional groups to conduct protons.

Composite Polymers Development and Application for Polymer Electrolyte Membrane Technologies-A Review

Nafion membranes are still the dominating material used in the polymer electrolyte membrane (PEM) technologies. They are widely used in several applications thanks to their excellent properties: high proton conductivity and high chemical stability in both oxidation and reduction environment. However, they have several technical challenges: reactants permeability, which results in reduced performance, dependence on water content to perform preventing the operation at higher temperatures or low humidity levels, and chemical degradation. This paper reviews novel composite membranes that have been developed for PEM applications, including direct methanol fuel cells (DMFCs), hydrogen PEM fuel cells (PEMFCs), and water electrolysers (PEMWEs), aiming at overcoming the drawbacks of the commercial Nafion membranes. It provides a broad overview of the Nafion-based membranes, with organic and inorganic fillers, and non-fluorinated membranes available in the literature for which various main properties (proton conductivity, crossover, maximum power density, and thermal stability) are reported. The studies on composite membranes demonstrate that they are suitable for PEM applications and can potentially compete with Nafion membranes in terms of performance and lifetime.

Enhancing the mechanical properties of zirconia/Nafion® nanocomposite membrane through carbon nanotubes for fuel cell application

Membranes are widely used daily, such as for filtration in reverse osmosis, or in the form of electrolyte membrane fuel cells. Modified Nafion^® membranes were synthesised by impregnation and their mechanical properties were observed. The effect of the incorporation of a ZrO₂-CNT nano-filler within Nafion^® membrane on the thermal stability and crystallinity was investigated by TGA and XRD. Tensile test results show the increases in the mechanical properties of Nafion^® 117 membranes impregnated with ZrO₂-CNT when compared with that of commercial Nafion^® 117 membranes. The results also show that adding ZrO₂-CNT in Nafion^® 117 membranes improves the water contact angle and water uptake, as it enhances water retention within the membrane. The SEM results indicated that ZrO₂-CNT was well distributed in the Nafion^® 117 membrane pores through the impregnation method.

Sulfonated graphene oxide/Nafion composite membranes for high temperature and low humidity proton exchange membrane fuel cells

Preparation process of Nafion/Fe₃O₄–SGO composite membranes.

A facile approach to fabricating organosilica layered material with sulfonic groups as an efficient filler for polymer electrolyte nanocomposites

One-pot synthesis of silica layered nanofillers decorated by sulfonic groups and their use for nafion nanocomposites with improved conductivity.

Microstructure and properties of novel SPEEK/PVDF-g-PSSA blends for proton exchange membrane with improved compatibility

Design and fabrication of a novel series of high performance SPEEK/PVDF-g-PSSA blend membranes with improved compatibility via grafting method.

CeO2 nanocubes-graphene oxide as durable and highly active catalyst support for proton exchange membrane fuel cell

Rapid degradation of cell performance still remains a significant challenge for proton exchange membrane fuel cell (PEMFC). In this work, we develop novel CeO₂ nanocubes-graphene oxide nanocomposites as durable and highly active catalyst support for proton exchange membrane fuel cell. We show that the use of CeO₂ as the radical scavenger in the catalysts remarkably improves the durability of the catalyst. The catalytic activity retention of Pt-graphene oxide-8 wt.% CeO₂ nanocomposites reaches as high as 69% after 5000 CV-cycles at a high voltage range of 0.8–1.23 V, in contrast to 19% for that of the Pt-graphene oxide composites. The excellent durability of the Pt-CeO₂ nanocubes-graphene oxide catalyst is attributed to the free radical scavenging activity of CeO₂, which significantly slows down the chemical degradation of Nafion binder in catalytic layers, and then alleviates the decay of Pt catalysts, resulting in the excellent cycle life of Pt-CeO₂-graphene oxide nanocomposite catalysts. Additionally, the performance of single cell assembled with Nafion 211 membrane and Pt-CeO₂-graphene oxide catalysts with different CeO₂ contents in the cathode as well as the Pt-C catalysts in the anode are also recorded and discussed in this study.

Facile synthesis of porous metal oxide nanotubes and modified nafion composite membranes for polymer electrolyte fuel cells operated under low relative humidity

We describe a facile route to fabricate mesoporous metal oxide (TiO2, CeO2 and ZrO1.95) nanotubes for efficient water retention and migration in a Nafion membrane operated in polymer electrolyte fuel cell under low relative humidity (RH). Porous TiO2 nanotubes (TNT), CeO2 nanotubes (CeNT), and ZrO1.95 (ZrNT) were synthesized by calcining electrospun polyacrylonitrile nanofibers embedded with metal precursors. The nanofibers were prepared using a conventional single spinneret electrospinning technique under an ambient atmosphere. Their porous tubular morphology was observed by SEM and TEM analyses. HR-TEM results revealed a porous metal oxide wall composed of small particles joined together. The mesoporous structure of the samples was analyzed using BET. The tubular morphology and outstanding water absorption ability of the TNT, CeNT, and ZrNT fillers resulted in the effective enhancement of proton conductivity of Nafion composite membranes under both fully humid and dry conditions. Compared to a commercial membrane (Nafion, NRE-212) operated under 100% RH at 80 °C, the Nafion-TNT composite membrane delivered approximately 1.29 times higher current density at 0.6 V. Compared to the Nafion-TiO2 nanoparticles membrane, the Nafion-TNT membrane also generated higher current density at 0.6 V. Additionally, compared to a NRE-212 membrane operated under 50% RH at 80 °C, the Nafion-TNT composite membrane exhibited 3.48 times higher current density at 0.6 V. Under dry conditions (18% RH at 80 °C), the Nafion-TNT, Nafion-CeNT, and Nafion-ZrNT composite membranes exhibited 3.4, 2.4, and 2.9 times higher maximum power density, respectively, than the NRE-212 membrane. The remarkably high performance of the Nafion composite membrane was mainly attributed to the reduction of ohmic resistance by the mesoporous hygroscopic metal oxide nanotubes, which can retain water and effectively enhance water diffusion through the membrane.

Layer-by-layer self-assembly in the development of electrochemical energy conversion and storage devices from fuel cells to supercapacitors

As one of the most effective synthesis tools, layer-by-layer (LbL) self-assembly technology can provide a strong non-covalent integration and accurate assembly between homo- or hetero-phase compounds or oppositely charged polyelectrolytes, resulting in highly-ordered nanoscale structures or patterns with excellent functionalities and activities. It has been widely used in the developments of novel materials and nanostructures or patterns from nanotechnologies to medical fields. However, the application of LbL self-assembly in the development of highly efficient electrocatalysts, specific functionalized membranes for proton exchange membrane fuel cells (PEMFCs) and electrode materials for supercapacitors is a relatively new phenomenon. In this review, the application of LbL self-assembly in the development and synthesis of key materials of PEMFCs including polyelectrolyte multilayered proton-exchange membranes, methanol-blocking Nafion membranes, highly uniform and efficient Pt-based electrocatalysts, self-assembled polyelectrolyte functionalized carbon nanotubes (CNTs) and graphenes will be reviewed. The application of LbL self-assembly for the development of multilayer nanostructured materials for use in electrochemical supercapacitors will also be reviewed and discussed (250 references).