Electrospun nanofiber supported thin film composite membranes for engineered osmosis

Evaluating Post-Treatment Effects on Electrospun Nanofiber as a Support for Polyamide Thin-Film Formation

Poly(acrylonitrile-co-methyl acrylate) (PAN-co-MA) electrospun nanofiber (ENF) was used as the support for the formation of polyamide (PA) thin films. The ENF support layer was post-treated with heat-pressed treatment followed by NaOH hydrolysis to modify its support characteristics. The influence of heat-pressed conditions and NaOH hydrolysis on the support morphology and porosity, thin-film formation, surface chemistry, and membrane performances were investigated. This study revealed that applying heat-pressing followed by hydrolysis significantly enhances the physicochemical properties of the support material and aids in forming a uniform polyamide (PA) thin selective layer. Heat-pressing effectively densifies the support surface and reduces pore size, which is crucial for the even formation of the PA-selective layer. Additionally, the hydrolysis of the support increases its hydrophilicity and decreases pore size, leading to higher sodium chloride (NaCl) rejection rates and improved water permeance. When compared with membranes that underwent only heat-pressing, those treated with both heat-pressing and hydrolysis exhibited superior separation performance, with NaCl rejection rates rising from 83% to 98% while maintaining water permeance. Moreover, water permeance was further increased by 29% through n-hexane-rinsing post-interfacial polymerization. Thus, this simple yet effective combination of heat-pressing and hydrolysis presents a promising approach for developing high-performance thin-film nanocomposite (TFNC) membranes.

Altering substrate properties of thin film nanocomposite membrane by Al2O3 nanoparticles for engineered osmosis process

The scarcity of energy and water resources is a major challenge for humanity in the twenty-first century. Engineered osmosis (EO) technologies are extensively researched as a means of producing sustainable water and energy. This study focuses on the modification of substrate properties of thin film nanocomposite (TFN) membrane using aluminium oxide (Al2O3) nanoparticles and further evaluates the performance of resultant membranes for EO process. Different Al2O3 loading ranging from zero to 0.10 wt% was incorporated into the substrate and the results showed that the hydrophilicity of substrate was increased with contact angle reduced from 74.81° to 66.17° upon the Al2O3 incorporation. Furthermore, the addition of Al2O3 resulted in the formation of larger porous structure on the bottom part of substrate which reduced water transport resistance. Using the substrate modified by 0.02 wt% Al2O3, we could produce the TFN membrane that exhibited the highest water permeability (1.32 L/m2.h.bar, DI water as a feed solution at 15 bar), decent salt rejection (96.89%), low structural parameter (532.44 μm) and relatively good pressure withstandability (>25 bar).

A Comprehensive Review of Performance of Polyacrylonitrile-Based Membranes for Forward Osmosis Water Separation and Purification Process

Polyacrylonitrile (PAN), with its unique chemical, electrical, mechanical, and thermal properties, has become a crucial acrylic polymer for the industry. This polymer has been widely used to fabricate ultrafiltration, nanofiltration, and reverse osmosis membranes for water treatment applications. However, it recently started to be used to fabricate thin-film composite (TFC) and fiber-based forward osmosis (FO) membranes at a lab scale. Phase inversion and electrospinning methods were the most utilized techniques to fabricate PAN-based FO membranes. The PAN substrate layer could function as a good support layer to create TFC and fiber membranes with excellent performance under FO process conditions by selecting the proper modification techniques. The various modification techniques used to enhance PAN-based FO performance include interfacial polymerization, layer-by-layer assembly, simple coating, and incorporating nanofillers. Thus, the fabrication and modification techniques of PAN-based porous FO membranes have been highlighted in this work. Also, the performance of these FO membranes was investigated. Finally, perspectives and potential directions for further study on PAN-based FO membranes are presented in light of the developments in this area. This review is expected to aid the scientific community in creating novel effective porous FO polymeric membranes based on PAN polymer for various water and wastewater treatment applications.

High performance forward osmosis membrane with ultrathin hydrophobic nanofibrous interlayer

The novel thin film composite (TFC) forward osmosis (FO) membrane with electrospinning nanofibers as support layer can alleviate internal concentration polarization (ICP). While the macropores of the nanofiber support layer cause defects in the polyamide (PA) layer. Therefore, hydrophobic polyvinylidene fluoride (PVDF) fine nanofibers were used as an interlayer to modulate the process of interfacial polymerization (IP) in this study. The results showed that the introduction of the interlayer improved the hydrophobicity of the support layer for achieving uniform, thin and defect-free selective polyamide (PA) layer. The water flux of TFC-PVDF was 58.26 LMH in the FO mode of 2 M NaCl, which was two times higher than that of the unmodified FO membrane. Lower reverse salt flux (4.91 gMH) and structural parameter (179.43 μm) alleviated the ICP. In addition, TFC-PVDF membrane showed good anti-fouling performance for SA (flux recovery ratio of 93.97%) due to high hydrophilicity, low zeta potential and low roughness. This study provides an easy and promising method to prepare defect-free PA selective layer on the macropores nanofiber support layer. The novel FO membrane shows high desalination performance and anti-fouling properties.

Harvesting Blue Energy Based on Salinity and Temperature Gradient: Challenges, Solutions, and Opportunities

Greenhouse gas emissions associated with power generation from fossil fuel combustion account for 25% of global emissions and, thus, contribute greatly to climate change. Renewable energy sources, like wind and solar, have reached a mature stage, with costs aligning with those of fossil fuel-derived power but suffer from the challenge of intermittency due to the variability of wind and sunlight. This study aims to explore the viability of salinity gradient power, or "blue energy", as a clean, renewable source of uninterrupted, base-load power generation. Harnessing the salinity gradient energy from river estuaries worldwide could meet a substantial portion of the global electricity demand (approximately 7%). Pressure retarded osmosis (PRO) and reverse electrodialysis (RED) are more prominent technologies for blue energy harvesting, whereas thermo-osmotic energy conversion (TOEC) is emerging with new promise. This review scrutinizes the obstacles encountered in developing osmotic power generation using membrane-based methods and presents potential solutions to overcome challenges in practical applications. While certain strategies have shown promise in addressing some of these obstacles, further research is still required to enhance the energy efficiency and feasibility of membrane-based processes, enabling their large-scale implementation in osmotic energy harvesting.

Development of Support Layers and Their Impact on the Performance of Thin Film Composite Membranes (TFC) for Water Treatment

Thin-film composite (TFC) membranes have gained significant attention as an appealing membrane technology due to their reversible fouling and potential cost-effectiveness. Previous studies have predominantly focused on improving the selective layers to enhance membrane performance. However, the importance of improving the support layers has been increasingly recognized. Therefore, in this review, preparation methods for the support layer, including the traditional phase inversion method and the electrospinning (ES) method, as well as the construction methods for the support layer with a polyamide (PA) layer, are analyzed. Furthermore, the effect of the support layers on the performance of the TFC membrane is presented. This review aims to encourage the exploration of suitable support membranes to enhance the performance of TFC membranes and extend their future applications.

Calcium Alginate Production through Forward Osmosis with Reverse Solute Diffusion and Mechanism Analysis

Calcium alginate (Ca-Alg) is a novel target product for recovering alginate from aerobic granular sludge. A novel Ca-Alg production method was proposed herein where Ca-Alg was formed in a sodium alginate (SA) feed solution (FS) and concentrated via forward osmosis (FO) with Ca²⁺ reverse osmosis using a draw solution of CaCl₂. An abnormal reverse solute diffusion was observed, with the average reverse solute flux (RSF) decreasing with increasing CaCl₂ concentrations, while the average RSF increased with increasing alginate concentrations. The RSF of Ca²⁺ in FS decreased continuously as the FO progressed, using 1.0 g/L SA as the FS, while it increased initially and later decreased using 2.0 and 3.0 g/L SA as the FS. These results were attributed to the Ca-Alg recovery production (CARP) formed on the FO membrane surface on the feed side, and the percentage of Ca²⁺ in CARP to total Ca²⁺ reverse osmosis reached 36.28%. Scanning electron microscopy and energy dispersive spectroscopy also verified CARP existence and its Ca²⁺ content. The thin film composite FO membrane with a supporting polysulfone electrospinning nanofiber membrane layer showed high water flux and RSF of Ca²⁺, which was proposed as a novel FO membrane for Ca-Alg production via the FO process with Ca²⁺ reverse diffusion. Four mechanisms including molecular sieve role, electrification of colloids, osmotic pressure of ions in CARP, and FO membrane structure were proposed to control the Ca-Alg production. Thus, the results provide further insights into Ca-Alg production via FO along with Ca²⁺ reverse osmosis.

Research Progress of Water Treatment Technology Based on Nanofiber Membranes

In the field of water purification, membrane separation technology plays a significant role. Electrospinning has emerged as a primary method to produce nanofiber membranes due to its straightforward, low cost, functional diversity, and process controllability. It is possible to flexibly control the structural characteristics of electrospun nanofiber membranes as well as carry out various membrane material combinations to make full use of their various properties, including high porosity, high selectivity, and microporous permeability to obtain high-performance water treatment membranes. These water separation membranes can satisfy the fast and efficient purification requirements in different water purification applications due to their high filtration efficiency. The current research on water treatment membranes is still focused on creating high-permeability membranes with outstanding selectivity, remarkable antifouling performance, superior physical and chemical performance, and long-term stability. This paper reviewed the preparation methods and properties of electrospun nanofiber membranes for water treatment in various fields, including microfiltration, ultrafiltration, nanofiltration, reverse osmosis, forward osmosis, and other special applications. Lastly, various antifouling technologies and research progress of water treatment membranes were discussed, and the future development direction of electrospun nanofiber membranes for water treatment was also presented.

Apple Juice, Manure and Whey Concentration with Forward Osmosis Using Electrospun Supported Thin-Film Composite Membranes

Forward osmosis (FO), using the osmotic pressure difference over a membrane to remove water, can treat highly foul streams and can reach high concentration factors. In this work, electrospun TFC membranes with a very porous open support (porosity: 82.3%; mean flow pore size: 2.9 µm), a dense PA-separating layer (thickness: 0.63 µm) covalently attached to the support and, at 0.29 g/L, having a very low specific reverse salt flux (4 to 12 times lower than commercial membranes) are developed, and their FO performance for the concentration of apple juice, manure and whey is evaluated. Apple juice is a low-fouling feed. Manure concentration fouls the membrane, but this results in only a small decrease in overall water flux. Whey concentration results in instantaneous, very severe fouling and flux decline (especially at high DS concentrations) due to protein salting-out effects in the boundary layer of the membrane, causing a high drag force resulting in lower water flux. For all streams, concentration factors of approximately two can be obtained, which is realistic for industrial applications.

Thin Film Biocomposite Membrane for Forward Osmosis Supported by Eggshell Membrane

There is a general drive to adopt highly porous and less tortuous supports for forward osmosis (FO) membranes to reduce internal concentration polarization (ICP), which regulates the osmotic water permeation. As an abundant waste material, eggshell membrane (ESM) has a highly porous and fibrous structure that meets the requirements for FO membrane substrates. In this study, a polyamide-based biocomposite FO membrane was fabricated by exploiting ESM as a membrane support. The polyamide layer was deposited by the interfacial polymerization technique and the composite membrane exhibited osmotically driven water flux. Further, biocomposite FO membranes were developed by surface coating with GO for stable formation of the polyamide layer. Finally, the osmotic water flux of the eggshell composite membrane with a low structural parameter (~138 µm) reached 46.19 L m⁻² h⁻¹ in FO mode using 2 M NaCl draw solution.

Multifunctional Membranes-A Versatile Approach for Emerging Pollutants Removal

This paper presents a comprehensive literature review surveying the most important polymer materials used for electrospinning processes and applied as membranes for the removal of emerging pollutants. Two types of processes integrate these membrane types: separation processes, where electrospun polymers act as a support for thin film composites (TFC), and adsorption as single or coupled processes (photo-catalysis, advanced oxidation, electrochemical), where a functionalization step is essential for the electrospun polymer to improve its properties. Emerging pollutants (EPs) released in the environment can be efficiently removed from water systems using electrospun membranes. The relevant results regarding removal efficiency, adsorption capacity, and the size and porosity of the membranes and fibers used for different EPs are described in detail.

An In Situ Incorporation of Acrylic Acid and ZnO Nanoparticles into Polyamide Thin Film Composite Membranes for Their Effect on Membrane pH Responsive Behavior

This paper focuses on an in situ interfacial polymerization modification of polyamide thin film composite membranes with acrylic acid (AA) and zinc oxide (ZnO) nanoparticles. Consequent to this modification, the modified polyamide thin film composite (PA–TFC) membranes exhibited enhanced water permeability and Pb (II) heavy metal rejection. For example, the 0.50:1.50% ZnO/AA modified membranes showed water permeability of 29.85 ± 0.06 L·m⁻²·h⁻¹·kPa⁻¹ (pH 3), 4.16 ± 0.39 L·m⁻²·h⁻¹·kPa⁻¹ (pH 7), and 2.80 ± 0.21 L·m⁻²·h⁻¹·kPa^−1 1 (pH 11). This demonstrated enhanced pH responsive properties, and improved water permeability properties against unmodified membranes (2.29 ± 0.59 L·m⁻²·h⁻¹·kPa⁻¹, 1.79 ± 0.27 L·m⁻²·h⁻¹·kPa⁻¹, and 0.90 ± 0.21 L·m⁻²·h⁻¹·kPa⁻¹, respectively). Furthermore, the rejection of Pb (II) ions by the modified PA–TFC membranes was found to be 16.11 ± 0.12% (pH 3), 30.58 ± 0.33% (pH 7), and 96.67 ± 0.09% (pH 11). Additionally, the membranes modified with AA and ZnO/AA demonstrated a significant pH responsiveness compared to membranes modified with only ZnO nanoparticles and unmodified membranes. As such, this demonstrated the swelling behavior due to the inherent “gate effect” of the modified membranes. This was illustrated by the rejection and water permeation behavior, hydrophilic properties, and ion exchange capacity of the modified membranes. The pH responsiveness for the modified membranes was due to the –COOH and –OH functional groups introduced by the AA hydrogel and ZnO nanoparticles.

Development of Thin-Film Composite Membranes for Nanofiltration at Extreme pH

Water recycling is one of the most sustainable solutions to growing water scarcity challenges. However, wastewaters usually contain organic pollutants and often are at extreme pH, which complicates the treatment of these streams with conventional membranes. In this work, we report the synthesis of a robust membrane material that can withstand prolonged exposure to extreme pH (of 1 or 13 for 2 months). Polyamine thin film composite (TFC) membranes are prepared in situ by interfacial polymerization between 1,3,5-tris(bromomethyl)benzene (tBrMeB) and p-phenylenediamine (PPD). Contrary to conventional polyamide TFC membranes, enhanced pH stability is achieved by eliminating the carbonyl groups from the polymer network. The membranes showed pure water permeance and molecular weight cutoff (MWCO) of 0.28 ± 0.09 L m^-2 h^-2 bar^-1 and 820 ± 132 g mol^-1, respectively. The membrane performance is further enhanced by manipulating the monomer structures and replacing p-phenylenediamine with m-phenylenediamine, resulting in a higher permeance of 1.3 ± 0.3 L m^-2 h^-1 bar^-1 and a lower MWCO of 566 ± 43 g mol^-1. Given the ease of fabrication and excellent stability, this chemistry represents a step forward in the fabrication of robust membranes for industrial wastewater recycling.

Recent advances in polymer scaffolds for biomedical applications

The review provides insights into current advancements in electrospinning-assisted manufacturing for optimally designing biomedical devices for their prospective applications in tissue engineering, wound healing, drug delivery, sensing, and enzyme immobilization, and others. Further, the evolution of electrospinning-based hybrid biomedical devices using a combined approach of 3 D printing and/or film casting/molding, to design dimensionally stable membranes/micro-nanofibrous assemblies/patches/porous surfaces, etc. is reported. The influence of various electrospinning parameters, polymeric material, testing environment, and other allied factors on the morphological and physico-mechanical properties of electrospun (nano-/micro-fibrous) mats (EMs) and fibrous assemblies have been compiled and critically discussed. The spectrum of operational research and statistical approaches that are now being adopted for efficient optimization of electrospinning process parameters so as to obtain the desired response (physical and structural attributes) has prospectively been looked into. Further, the present review summarizes some current limitations and future perspectives for modeling architecturally novel hybrid 3 D/selectively textured structural assemblies, such as biocompatible, non-toxic, and bioresorbable mats/scaffolds/membranes/patches with apt mechanical stability, as biological substrates for various regenerative and non-regenerative therapeutic devices.

Recent Advances in Biopolymeric Membranes towards the Removal of Emerging Organic Pollutants from Water

Herein, this paper details a comprehensive review on the biopolymeric membrane applications in micropollutants' removal from wastewater. As such, the implications of utilising non-biodegradable membrane materials are outlined. In comparison, considerations on the concept of utilising nanostructured biodegradable polymeric membranes are also outlined. Such biodegradable polymers under considerations include biopolymers-derived cellulose and carrageenan. The advantages of these biopolymer materials include renewability, biocompatibility, biodegradability, and cost-effectiveness when compared to non-biodegradable polymers. The modifications of the biopolymeric membranes were also deliberated in detail. This included the utilisation of cellulose as matrix support for nanomaterials. Furthermore, attention towards the recent advances on using nanofillers towards the stabilisation and enhancement of biopolymeric membrane performances towards organic contaminants removal. It was noted that most of the biopolymeric membrane applications focused on organic dyes (methyl blue, Congo red, azo dyes), crude oil, hexane, and pharmaceutical chemicals such as tetracycline. However, more studies should be dedicated towards emerging pollutants such as micropollutants. The biopolymeric membrane performances such as rejection capabilities, fouling resistance, and water permeability properties were also outlined.

High-Flux Thin Film Composite PIM-1 Membranes for Butanol Recovery: Experimental Study and Process Simulations

Thin film composite (TFC) membranes of the prototypical polymer of intrinsic microporosity (PIM-1) have been prepared by dip-coating on a highly porous electrospun polyvinylidene fluoride (PVDF) nanofibrous support. Prior to coating, the support was impregnated in a non-solvent to avoid the penetration of PIM-1 inside the PVDF network. Different non-solvents were considered and the results were compared with those of the dry support. When applied for the separation of n-butanol/water mixtures by pervaporation (PV), the developed membranes exhibited very high permeate fluxes, in the range of 16.1-35.4 kg m^-2 h^-1, with an acceptable n-butanol/water separation factor of about 8. The PV separation index (PSI) of the prepared membranes is around 115, which is among the highest PSI values that have been reported so far. Hybrid PV-distillation systems have been designed and modeled in Aspen HYSYS using Aspen Custom Modeler for setting up the PIM-1 TFC and commercial PDMS membranes as a benchmark. The butanol recovery cost for the hybrid systems is compared with a conventional stand-alone distillation process used for n-butanol/water separation, and a 10% reduction in recovery cost was obtained.

Alleviation of Reverse Salt Leakage across Nanofiber Supported Thin-Film Composite Forward Osmosis Membrane via Heat-Curing in Hot Water

Electrospun nanofiber with interconnected porous structure has been studied as a promising support layer of polyamide (PA) thin-film composite (TFC) forward osmosis (FO) membrane. However, its rough surface with irregular pores is prone to the formation of a defective PA active layer after interfacial polymerization, which shows high reverse salt leakage in FO desalination. Heat-curing is beneficial for crosslinking and stabilization of the PA layer. In this work, a nanofiber-supported PA TFC membrane was conceived to be cured on a hot water surface with preserved phase interface for potential “defect repair”, which could be realized by supplementary interfacial polymerization of residual monomers during heat-curing. The resultant hot-water-curing FO membrane with a more uniform superhydrophilic and highly crosslinked PA layer exhibited much lower reverse salt flux (FO: 0.3 gMH, PRO: 0.8 gMH) than that of oven-curing FO membrane (FO: 2.3 gMH, PRO: 2.2 gMH) and achieved ∼4 times higher separation efficiency. It showed superior stability owing to mitigated reverse salt leakage and osmotic pressure loss, with its water flux decline lower than a quarter that of the oven-curing membrane. This study could provide new insight into the fine-tuning of nanofiber-supported TFC FO membrane for high-quality desalination via a proper selection of heat-curing methods.

Application of Zwitterions in Forward Osmosis: A Short Review

Forward osmosis (FO) is an important desalination method to produce potable water. It was also used to treat different wastewater streams, including industrial as well as municipal wastewater. Though FO is environmentally benign, energy intensive, and highly efficient; it still suffers from four types of fouling namely: organic fouling, inorganic scaling, biofouling and colloidal fouling or a combination of these types of fouling. Membrane fouling may require simple shear force and physical cleaning for sufficient recovery of membrane performance. Severe fouling may need chemical cleaning, especially when a slimy biofilm or severe microbial colony is formed. Modification of FO membrane through introducing zwitterionic moieties on the membrane surface has been proven to enhance antifouling property. In addition, it could also significantly improve the separation efficiency and longevity of the membrane. Zwitterion moieties can also incorporate in draw solution as electrolytes in FO process. It could be in a form of a monomer or a polymer. Hence, this review comprehensively discussed several methods of inclusion of zwitterionic moieties in FO membrane. These methods include atom transfer radical polymerization (ATRP); second interfacial polymerization (SIP); coating and in situ formation. Furthermore, an attempt was made to understand the mechanism of improvement in FO performance by zwitterionic moieties. Finally, the future prospective of the application of zwitterions in FO has been discussed.

Recent development of pressure retarded osmosis membranes for water and energy sustainability: A critical review

With the goal of zero-liquid discharge and green energy harvest, extraction of abundant green energy from saline water via pressure retarded osmosis (PRO) technology is a promising but challenging issue for water treatment technologies to achieve water and energy sustainability. Development of high performance PRO membranes has received increased concerns yet still under controversy in practical applications. In this review, a comprehensive and up-to-date discussion of some key historical developments is first introduced covering the major advances of PRO engineering applications and novel membranes especially made in recent years. Then the critical performance indicators of PRO membranes including water flux and power density are briefly discussed. Subsequently, sufficient discussion on four performance limiting factors in PRO membrane and process is presented including concentration polarization, reverse solute diffusion, membrane fouling and mechanical stability. To fully address these issues, an updated insight is provided into recent major progresses on advanced fabrication and modification techniques of novel PRO membranes featuring enhanced performance with different configurations and materials, which are also reviewed in detail based on the viewpoint of design rationales. Afterwards, antifouling strategies and engineering applications are critically introduced. Finally, conclusions and future perspective of PRO membrane for practical operation are briefly discussed.

Development of zeolite-A incorporated PVA/CS nanofibrous composite membranes using the electrospinning technique for pervaporation dehydration of water/tert-butanol

Using the electrospinning technique, composite nanofibrous membranes were developed on a dense PVA layer from a solution of poly(vinyl alcohol) (PVA)/chitosan (CS)/zeolite-A.

High performance nanofiber-supported thin film composite forward osmosis membranes based on continuous thermal-rolling pretreated electrospun PES/PAN blend substrates

One of the major challenges facing the practical application of forward osmosis (FO) membranes is the need for high performance. Thus, the fabrication of highly permselective FO membranes is of great importance. The objective of this study was to improve the wettability/hydrophilicity of electrospun nanofiber (ESNF)-based substrates for the fabrication of nanofiber-supported thin film composite (NTFC) membranes for FO application. This study explored the impact of electrospun polyethersulfone/polyacrylonitrile (PES/PAN) nanofibers as the blend support to produce NTFC membranes. The blending of PES/PAN in the spinning dope was optimized. The blending of hydrophilic PAN (0-10 wt%) in PES affects the fiber diameter, hydrophilicity, water uptake, and roughness of the ESNF membrane substrates. Continuous thermal-rolling pretreatment was performed on the ESNF substrates prior to interfacial polymerization for polyamide active layer deposition. The results indicated that the fabricated NTFC membrane achieved significantly greater water flux (L/m² h) while retaining a low specific salt flux (g/L) compared to traditional TFC membranes. The NTFC membrane flux increased with an increase in PAN content in the ESNF substrate. According to the FO performance results, the NTFC-10 (PES/PAN blend ratio of 90:10) exhibited optimal performance: a high water flux of 42.1 and 52.2 L/m² h for the FO and PRO modes, respectively, and low specific salt flux of 0.27 and 0.24 g/L for the FO and PRO modes, respectively, using 1 M NaCl as the draw solution. This demonstrated the higher selectivity and water flux achieved by the developed NTFC membranes compared to the traditional TFC membranes.

Strategies in Forward Osmosis Membrane Substrate Fabrication and Modification: A Review

Forward osmosis (FO) has been recognized as the preferred alternative membrane-based separation technology for conventional water treatment technologies due to its high energy efficiency and promising separation performances. FO has been widely explored in the fields of wastewater treatment, desalination, food industry and bio-products, and energy generation. The substrate of the typically used FO thin film composite membranes serves as a support for selective layer formation and can significantly affect the structural and physicochemical properties of the resultant selective layer. This signifies the importance of substrate exploration to fine-tune proper fabrication and modification in obtaining optimized substrate structure with regards to thickness, tortuosity, and porosity on the two sides. The ultimate goal of substrate modification is to obtain a thin and highly selective membrane with enhanced hydrophilicity, antifouling propensity, as well as long duration stability. This review focuses on the various strategies used for FO membrane substrate fabrication and modification. An overview of FO membranes is first presented. The extant strategies applied in FO membrane substrate fabrications and modifications in addition to efforts made to mitigate membrane fouling are extensively reviewed. Lastly, the future perspective regarding the strategies on different FO substrate layers in water treatment are highlighted.

Effects of sodium dodecyl sulfate on forward osmosis membrane fouling and its cleaning

Effect of sodium dodecyl sulfate (SDS) on the fouling of a commercial aquaporin based biomimetic forward osmosis (FO) membrane was investigated. Increasing draw solution (DS) concentration and decreasing the cross-flow velocity could aggravate the membrane fouling, and the effect of the latter was greater than the former. SDS as a surfactant could wash away some sodium alginate (SA) and calcium chloride (CaCl₂) which were adsorbed on the surface of the membrane. However, SA and CaCl₂ tended to form irreversible fouling when SDS had already been on the membrane. When SDS + SA + CaCl₂ was used as the feed solution (FS), SDS was first adsorbed on the membrane surface and then SA and CaCl₂ interact with SDS; irreversible fouling was formed when the hydrophobic tail of the SDS was adsorbed to the SA, and reversible fouling was formed while Ca²⁺ (bridged with SA) was bound with the hydrophilic head of the SDS. Afterwards, the cleaning effects of HCl and NaOH solutions on the membrane fouling caused by SDS were studied. The initial normalized flux could be recovered to 0.88 using both methods. Cleaning with HCl solution could slow down the formation of membrane fouling, while cleaning with NaOH solution could damage the aquaporin in the active layer of the membrane.

Investigation of water and salt flux performances of polyamide coated tubular electrospun nanofiber membrane under pressure

In this study, a novel osmotic membrane was developed by polyamide (PA) coating on the tubular electrospun nanofiber (TuEN) support membrane. Water and reverse salt flux properties of the obtained membrane were investigated by applying pressure in addition to the osmotic forces. Surface characterization of the membrane was carried out by Fourier-transform infrared spectroscopy (FTIR) and scanning electron microscope (SEM) analyses and flux performance tests were performed in both cross flow and submerged membrane setups. Applying pressure from the feed to the concentrate side had significant effects on the water and salt fluxes. Higher pressure differences between the feed and concentrate sides resulted in unexpected high water fluxes up to 500 Lm^-2h^-1 (LMH). Besides, the pressure helps to transfer the salt content of feed water into the concentrate side, differently from the osmotic process preventing the salinity build-up at the feed side. PA coated TuEN membrane operated under pressure will exhibit a favorable solution in water/wastewater treatment applications, especially for membrane bioreactors (MBR) in terms of preventing salt accumulation in the bioreactor, decreasing the membrane fouling, increasing the volume of product water, and enabling the concentrate management.

Conductive thin film nanocomposite forward osmosis membrane (TFN-FO) blended with carbon nanoparticles for membrane fouling control

Membrane fouling in forward osmosis (FO) significantly affects water flux and membrane life, which restricts the further development of FO. In this work, carbon nanoparticles were blended in polyethersulfone (PES) to prepare a conductive thin film nanocomposite (TFN) FO membrane to control the membrane fouling in FO processes. The membrane containing 4 wt% carbon exhibited an optimum performance with water flux of 14.0 and 17.2 LMH for FO (active layer for FS) and PRO (active layer for DS) modes, respectively, using DI water as feed solution and 1 M NaCl as draw solution and electrical conductivity of 170.1 mS/m. Dynamic antifouling experiments showed that, compared with no voltage applied, the water flux decline of surface charged TFN-FO membrane was significantly retarded. For CaSO₄, BSA and LYS as model contaminants, the water fluxes were improved by 31%, 13% and 7% under the voltages of +1.7 V, -1.7 V and +1.7 V, respectively. Moreover, the charged membrane is more effective in relieving the initial membrane fouling, and contaminant-contaminant interactions mechanism dominates the formation of further membrane fouling processes. Therefore, for contaminants with different charge conditions, customizing membrane surface charges is a feasible and promising approach for controlling membrane fouling in situ method.

Hot-Pressed Wet-Laid Polyethylene Terephthalate Nonwoven as Support for Separation Membranes

In this work, a polyethylene terephthalate (PET) nonwoven support was prepared by wet-laid and hot-press technology and used as support for separation membranes. The properties of the PET nonwoven support were studied to determine the effect of hot-pressing parameters and PET fiber ratio, and were optimized by response surface methodology. Result showed that the PET nonwoven support with 62% low melting point PET (LPET-180) fibers obtained satisfactory properties and structure after hot pressing at 220 °C under the pressure of 9 MPa for 20 s. The response surface analysis indicated that the temperature and time of hot pressing and the fiber ratio were the most important factors affecting the strength and air permeability of the PET nonwoven support. After hot pressing, the PET nonwoven support exhibited interconnected structure, small pore size, low porosity, and high strength. Then phase inversion technique was applied to prepare a polysulfone (PSF) layer on the PET nonwoven support and an ultra-thin polyamide (PA) active layer was prepared by interfacial polymerization on the PSF layer. The practicality of PET nonwoven support was verified by testing the pure water flux and retention of the PA composite membrane and the structural change of the PA composite membrane before and after use. The results proved the feasibility and remarkable application prospects of hot-pressed wet-laid PET nonwoven support as support for separation membranes.