Atomic layer deposition of alumina on porous polytetrafluoroethylene membranes for enhanced hydrophilicity and separation performances

Hydrophilic Modification of Polytetrafluoroethylene (PTFE) Capillary Membranes with Chemical Resistance by Constructing Three-Dimensional Hydrophilic Networks

Polytetrafluoroethylene (PTFE) capillary membranes, known for the great chemical resistance and thermal stability, are commonly used in membrane separation technologies. However, the strong hydrophobic property of PTFE limits its application in water filtration. This study introduces a method whereby acrylamide (AM), N, N-methylene bisacrylamide (MBA), and vinyltriethoxysilane (VTES) undergo free radical copolymerization, followed by the hydrolysis-condensation of silane bonds, resulting in the formation of hydrophilic three-dimensional networks physically intertwined with the PTFE capillary membranes. The modified PTFE capillary membranes prepared through this method exhibit excellent hydrophilic properties, whose water contact angles are decreased by 24.3-61.2%, and increasing pure water flux from 0 to 1732.7-2666.0 L/m2·h. The enhancement in hydrophilicity of the modified PTFE capillary membranes is attributed to the introduction of hydrophilic groups such as amide bonds and siloxane bonds, along with an increase in surface roughness. Moreover, the modified PTFE capillary membranes exhibit chemical resistance, maintaining the hydrophilicity even after immersion in strong acidic (3 wt% HCl), alkaline (3 wt% NaOH), and oxidative (3 wt% NaClO) solutions for 2 weeks. In conclusion, this promising method yields modified PTFE capillary membranes with great hydrophilicity and chemical resistance, presenting substantial potential for applications in the field of water filtration.

Renal Embolization-Induced Uremic Swine Model for Assessment of Next-Generation Implantable Hemodialyzers

Reliable models of renal failure in large animals are critical to the successful translation of the next generation of renal replacement therapies (RRT) into humans. While models exist for the induction of renal failure, none are optimized for the implantation of devices to the retroperitoneal vasculature. We successfully piloted an embolization-to-implantation protocol enabling the first implant of a silicon nanopore membrane hemodialyzer (SNMHD) in a swine renal failure model. Renal arterial embolization is a non-invasive approach to near-total nephrectomy that preserves retroperitoneal anatomy for device implants. Silicon nanopore membranes (SNM) are efficient blood-compatible membranes that enable novel approaches to RRT. Yucatan minipigs underwent staged bilateral renal arterial embolization to induce renal failure, managed by intermittent hemodialysis. A small-scale arteriovenous SNMHD prototype was implanted into the retroperitoneum. Dialysate catheters were tunneled externally for connection to a dialysate recirculation pump. SNMHD clearance was determined by intermittent sampling of recirculating dialysate. Creatinine and urea clearance through the SNMHD were 76-105 mL/min/m2 and 140-165 mL/min/m2, respectively, without albumin leakage. Normalized creatinine and urea clearance measured in the SNMHD may translate to a fully implantable clinical-scale device. This pilot study establishes a path toward therapeutic testing of the clinical-scale SNMHD and other implantable RRT devices.

Membrane Fabrication and Modification by Atomic Layer Deposition: Processes and Applications in Water Treatment and Gas Separation

Membrane-based separation processes are part of most water purification plants worldwide. Industrial separation applications, primarily water purification and gas separation, can be improved with novel membranes or modification to existing ones. Atomic layer deposition (ALD) is an emerging technique that is proposed to upgrade certain kinds of membranes independent of their chemistry and morphology. ALD deposits thin, defect-free, angstrom-scale, and uniform coating layers on a substrate's surface by reacting with gaseous precursors. The surface-modifying effects of ALD are described in the present review, followed by a description of various types of inorganic and organic barrier films and how these can be used in combination with ALD. The role of ALD in membrane fabrication and modification is categorized into different membrane-based groups according to the treated medium, i.e., water or gas. In all membrane types, the ALD-based direct deposition of inorganic materials, mainly metal oxides, on the membrane surface can improve antifouling, selectivity, permeability, and hydrophilicity. Therefore, the ALD technique can broaden the applications of membranes to the treatment of emerging contaminants in water and air. Finally, the advancement, limitations, and challenges of ALD-based membrane fabrication and modification are compared to provide a comprehensive guideline for developing next-generation membranes with improved filtration and separation performance.

Effect of polypyrrole surface modification on antifouling performance of PTFE microfiltration membrane

In this study, polypyrrole was prepared by in situ chemical oxidation polymerization and deposited on the surface of the PTFE membrane. The surface morphology of the membrane shown that the membrane fouling degree of the modified membrane was much lower than that of the original membrane. Besides, the contact angle value decreased from 107.20° to 72.62°, and its hydrophilicity was significantly enhanced. It took humic acid (HA) as a typical representative membrane foulants, and static and dynamic HA adsorption experiments were carried out on the membranes before and after modification. In the static adsorption experiment of HA, the adsorption capacity of an original membrane was 1.28 times that of a modified membrane. In the dynamic antifouling experiment of HA, the rejection of the modified membrane to HA was 62.99%, while that of the original membrane was only 39.82%. In addition, the experimental results showed that the modified membrane had a higher flux recovery rate, which was 1.18 times that of the original membrane. This study proves that the modified membrane has an extraordinary antifouling effect.

Confounding Effect of Wetting, Compaction, and Fouling in an Ultra-Low-Pressure Membrane Filtration: A Review

Ultra-low-pressure membrane (ULPM) filtration has emerged as a promising decentralized water and wastewater treatment method. It has been proven effective in long-term filtration under stable flux without requiring physical or chemical cleaning, despite operating at considerably lower flux. The use of ultra-low pressure, often simply by hydrostatic force (often called gravity-driven membrane (GDM) filtration), makes it fall into the uncharted territory of common pressure-driven membrane filtration. The applied polymeric membrane is sensitive to compaction, wetting, and fouling. This paper reviews recent studies on membrane compaction, wetting, and fouling. The scope of this review includes studies on those phenomena in the ULPM and how they affect the overall performance of the system. The performance of GDM systems for water and wastewater treatment is also evaluated. Finally, perspectives on the future research direction of ULPM filtration are also detailed.

Atomic Layer Deposition for Gradient Surface Modification and Controlled Hydrophilization of Ultrafiltration Polymer Membranes

In recent years, atomic layer deposition (ALD) has emerged as a powerful technique for polymeric membrane surface modification. In this research, we study Al₂O₃ growth via ALD on two polymeric phase-inverted membranes: polyacrylonitrile (PAN) and polyetherimide (PEI). We demonstrate that Al₂O₃ can easily be grown on both membranes with as little as 10 ALD cycles. We investigate the formation of Al₂O₃ layer gradient through the depth of the membranes using high-resolution transmission electron microscopy and elemental analysis, showing that at short exposure times, Al₂O₃ accumulates at the top of the membrane, reducing pore size and creating a strong growth gradient, while at long exposure time, more homogeneous growth occurs. This detailed characterization creates the knowledge necessary for controlling the deposition gradient and achieving an efficient growth with minimum pore clogging. By tuning the Al₂O₃ exposure time and cycles, we demonstrate control over the Al₂O₃ depth gradient and membranes' pore size, hydrophilicity, and permeability. The oil antifouling performance of membranes is investigated using in situ confocal imaging during flow. This characterization technique reveals that Al₂O₃ surface modification reduces oil droplet surface coverage.

Aquatic environment remediation by atomic layer deposition-based multi-functional materials: A review

Water pollution still poses significant threats to the ecosystem and human health today. The adsorption, advanced oxidation and membranes filtration have been extensively investigated and utilized for aquatic contaminants remediation, and their efficiency is closely correlated with the advanced materials design and fabrication (e.g. adsorbents, catalysts and membranes). Thanks to uniform deposition, three-dimensional conformity and process controllability, the atomic layer deposition (ALD) has emerged as a promising strategy for fabrication of these multifunctional materials, arising their successful application in aquatic contaminants remediation. Therefore, a timely review on ALD-based water treatment materials is highly important to summarize the current opportunity and elucidate unaddressed problems in this field. Herein, in this review, the advantages of ALD process, the superiority of ALD-based materials and the corresponding decontamination performance were analyzed comprehensively, highlighting key advantages offered by this technology.

Ductilization of Nanoporous Ceramics by Crystallinity Control

Synthesizing ceramic materials with a significant amount of deformability is one of the most important engineering pursuits. In this study, we demonstrate the emergence of metal-like plasticity through the crystallinity control in the monolithic zirconia with the vertically aligned honeycomb-like periodic nanopore structures fabricated using the anodizing technique. The crystalline orders of the nanoporous zirconia films vary between monoclinic, tetragonal, and amorphous phases after the heat treatment and/or proton irradiation, whereas the vertical pore structures are maintained. The micropillar compression tests on those samples reveal a large amount of plasticity, more than 20% of total stains, in the as-anodized and proton-irradiated samples, both of which contain the amorphous phase. In contrast, the fully crystallized zirconia that resulted from annealing at 500 °C shows the brittle failure, the typical characteristic of conventional ceramic foams. These results offer a new opportunity for the nanoporous ceramic materials to be used in various applications, benefited from the tunable structural stability.

ZnO Microfiltration Membranes for Desalination by a Vacuum Flow-Through Evaporation Method

ZnO was deposited on macroporous α-alumina membranes via atomic layer deposition (ALD) to improve water flux by increasing their hydrophilicity and reducing mass transfer resistance through membrane pore channels. The deposition of ZnO was systemically performed for 4-128 cycles of ALD at 170 °C. Analysis of membrane surface by contact angles (CA) measurements revealed that the hydrophilicity of the ZnO ALD membrane was enhanced with increasing the number of ALD cycles. It was observed that a vacuum-assisted 'flow-through' evaporation method had significantly higher efficacy in comparison to conventional desalination methods. By using the vacuum-assisted 'flow-through' technique, the water flux of the ZnO ALD membrane (~170 L m^-2 h^-1) was obtained, which is higher than uncoated pristine membranes (92 L m^-2 h^-1). It was also found that ZnO ALD membranes substantially improved water flux while keeping excellent salt rejection rate (>99.9%). Ultrasonic membrane cleaning had considerable effect on reducing the membrane fouling.

Enhanced Interfacial Toughness of Thermoplastic-Epoxy Interfaces Using ALD Surface Treatments

Interfacial fracture and delamination of polymer interfaces can play a critical role in a wide range of applications, including fiber-reinforced composites, flexible electronics, and encapsulation layers for photovoltaics. However, owing to the low surface energy of many thermoplastics, adhesion to dissimilar material surfaces remains a critical challenge. In this work, we demonstrate that surface treatments using atomic layer deposition (ALD) on poly(methyl methacrylate) (PMMA) and fluorinated ethylene propylene (FEP) lead to significant increases in surface energy, without affecting the bulk mechanical response of the thermoplastic. After ALD film growth, the interfacial toughness of the PMMA-epoxy and FEP-epoxy interfaces increased by factors of up to 7 and 60, respectively. These results demonstrate the ability of ALD to engineer the adhesive properties of chemically inert surfaces. However, in the present case, the interfacial toughness was observed to decrease significantly with an increase in humidity. This was attributed to the phenomenon of stress-corrosion cracking associated with the reaction between Al₂O₃ and water and might have a significant implication for the design of these tailored interfaces.

How Pore Hydrophilicity Influences Water Permeability?

Membrane separation is playing increasingly important role in providing clean water. Simulations predict that membrane pores with strong hydrophobicity produce ultrahigh water permeability as a result of low friction. However, experiments demonstrate that hydrophilic pores favor higher permeability. Herein we simulate water molecules transporting through interlayers of two-dimensional nanosheets with various hydrophilicities using nonequilibrium molecular dynamics. We reveal that there is a threshold pressure drop (ΔP _T), exceeding which stable water permeability appears. Strongly hydrophobic pores exhibit extremely high ΔP _T, prohibiting the achievement of ultrahigh water permeability under the experimentally accessible pressures. Under pressures < ΔP _T, water flows in hydrophobic pores in a running-stop mode because of alternative wetting and nonwetting, thus leading to significantly reduced permeability. We discover that hydrophilic modification to one surface of the nanosheet can remarkably reduce ΔP _T by > 99%, indicating a promising strategy to experimentally realize ultrafast membranes.

Controlled TiO2 Growth on Reverse Osmosis and Nanofiltration Membranes by Atomic Layer Deposition: Mechanisms and Potential Applications

Enhancing the chemical and physical properties of the polyamide active layer of thin-film composite (TFC) membranes by surface coating is a goal long-pursued. Atomic layer deposition (ALD) has been proposed as an innovative approach to deposit chemically robust metal oxides onto membrane surfaces due to its unique capability to control coating conformality and thickness with atomic scale precision. This study examined the potential to coat the surface of TFC reverse osmosis (RO) and nanofiltration (NF) membranes via ALD of TiO₂. Our results suggest that the optimal ALD conditions, the film growth kinetics, and the depth of deposition are different for RO and NF membranes due to the different diffusive transport of ALD precursors through the membrane pores. The TiO₂ coating mainly located at the surface of the RO membrane; in contrast, the TiO₂ coating extended to the depth of the NF membrane. The TiO₂ coating degraded membrane water permeability and salt rejection beyond 10 cycles of ALD, the condition commonly employed in previous ALD-based membrane modification studies. Instead, this study showed that with fewer than 10 cycles, the TiO₂ coating of RO membrane increased the membrane surface charge without negatively impacting water permeability and salt rejection. For the NF membranes, the coating of TiO₂ inside their pores led to the tuning of pore sizes and increased the rejection of selected solutes.

Atomic layer deposition for membrane interface engineering

In many applications, interfaces govern the performance of membranes. Structure, chemistry, electrostatics, and other properties of interfaces can dominate the selectivity, flux, fouling resistance, and other critical aspects of membrane functionality. Control over membrane interfacial properties, therefore, is a powerful means of tailoring performance. In this Minireview, we discuss the application of atomic layer deposition (ALD) and related techniques in the design of novel membrane interfaces. We discuss recent literature in which ALD is used to (1) modify the surface chemistry and interfacial properties of membranes, (2) tailor the pore sizes and separation characteristics of membranes, and (3) enable novel advanced functional membranes.

Incorporation of Nanoalumina Improves Mechanical Properties and Osteogenesis of Hydroxyapatite Bioceramics

A handful of work focused on improving the intrinsic low mechanical properties of hydroxyapatite (HA) by various reinforcing agents. However, the big challenge regarding improving mechanical properties is maintaining bioactivity. To address this issue, we report fabrication of apatite-based composites by incorporation of alumina nanoparticles (n-Al₂O₃). Although numerous studies have used micron or submicron alumina for reinforcing hydroxyapatite, only few reports are available about the use of n-Al₂O₃. In this study, spark plasma sintering (SPS) method was utilized to develop HA-nAl₂O₃ dense bodies. Compared to the conventional sintering, decomposition of HA and formation of calcium aluminates phases are restricted using SPS. Moreover, n-Al₂O₃ acts as a bioactive agent while its conventional form is an inert bioceramics. The addition of n-Al₂O₃ resulted in 40% improvement in hardness along with a 110% increase in fracture toughness, while attaining nearly full dense bodies. The in vitro characterization of nanocomposite demonstrated improved bone-specific cell function markers as evidenced by cell attachment and proliferation, alkaline phosphatase activity, calcium and collagen detection and nitric oxide production. Specifically, gene expression analysis demonstrated that introduction of n-Al₂O₃ in HA matrix resulted in accelerated osteogenic differentiation of osteoblast and mesenchymal stem cells, as expression of Runx-2 and OSP showed 2.5 and 19.6 fold increase after 2 weeks (p < 0.05). Moreover, protein adsorption analysis showed enhanced adsorption of plasma proteins to HA-nAl₂O₃ sample compared to HA. These findings suggest that HA-nAl₂O₃ could be a prospective candidate for orthopedic applications due to its improved mechanical and osteogenic properties.

Amphiphobic Polytetrafluoroethylene Membranes for Efficient Organic Aerosol Removal

Polytetrafluoroethylene (PTFE) membrane is an extensively used air filter, but its oleophilicity leads to severe fouling of the membrane surface due to organic aerosol deposition. Herein, we report the fabrication of a new amphiphobic 1H,1H,2H,2H-perfluorodecyl acrylate (PFDAE)-grafted ZnO@PTFE membrane with enhanced antifouling functionality and high removal efficiency. We use atomic-layer deposition (ALD) to uniformly coat a layer of nanosized ZnO particles onto porous PTFE matrix to increase surface area and then subsequently graft PFDAE with plasma. Consequently, the membrane surface showed both superhydrophobicity and oleophobicity with a water contact angle (WCA) and an oil contact angle (OCA) of 150° and 125°, respectively. The membrane air permeation rate of 513 (m(3) m(-2) h(-1) kPa(-1)) was lower than the pristine membrane rate of 550 (m(3) m(-2) h(-1) kPa(-1)), which indicates the surface modification slightly decreased the membrane air permeation. Significantly, the filtration resistance of this amphiphobic membrane to the oil aerosol system was much lower than the initial one. Moreover, the filter exhibited exceptional organic aerosol removal efficiencies that were greater than 99.5%. These results make the amphiphobic PTFE membranes very promising for organic aerosol-laden air-filtration applications.

Facile Fabrication of Multifunctional Hybrid Silk Fabrics with Controllable Surface Wettability and Laundering Durability

To obtain a hydrophobic surface, TiO2 coatings are deposited on the surface of silk fabric using atomic layer deposition (ALD) to realize a hierarchical roughness structure. The surface morphology and topography, structure, and wettability properties of bare silk fabric and TiO2-coated silk fabrics thus prepared are evaluated using scanning electron microscopy (SEM), field-emission scanning electron microscopy (FESEM), scanning probe microscope (SPM), X-ray diffraction (XRD), static water contact angles (WCAs), and roll-off angles, respectively. The surfaces of the silk fabrics with the TiO2 coatings exhibit higher surface roughnesses compared with those of the bare silk fabric. Importantly, the hydrophobic and laundering durability properties of the TiO2-coated silk fabrics are largely improved by increasing the thickness of the ALD TiO2 coating. Meanwhile, the ALD process has a litter effect on the service performance of silk fabric. Overall, TiO2 coating using an ALD process is recognized as a promising approach to produce hydrophobic surfaces for elastic materials.

Unusual Air Filters with Ultrahigh Efficiency and Antibacterial Functionality Enabled by ZnO Nanorods

Porous membranes/filters that can remove airborne fine particulates, for example, PM2.5, with high efficiency at low energy consumption are of significant interest. Herein, we report on the fabrication of a new class of unusual superior air filters with ultrahigh efficiency and an interesting antibacterial functionality. We use atomic layer deposition (ALD) to uniformly seed ZnO on the surface of expanded polytetrafluoroethylene (ePTFE) matrix, and then synthesize well-aligned ZnO nanorods with tunable widths and lengths from the seeds under hydrothermal conditions. The presence of ZnO nanorods reduces the effective pore sizes of the ePTFE filters at little expense of energy consumption. As a consequence, the filters exhibit exceptional dust removal efficiencies greater than 99.9999% with much lower energy consumption than conventional filters. Significantly, the presence of ZnO nanorods strongly inhibits the propagation of both Gram positive and negative bacteria on the filters. Therefore, the functionalized filters can potentially overcome the inherent limitation in the trade-off effect and imply their superiority for controlling indoor air quality.

Molecular template-directed synthesis of microporous polymer networks for highly selective CO2 capture

Porous polymer networks have great potential in various applications including carbon capture. However, complex monomers and/or expensive catalysts are commonly used for their synthesis, which makes the process complicated, costly, and hard to scale up. Herein, we develop a molecular template strategy to fabricate new porous polymer networks by a simple nucleophilic substitution reaction of two low-cost monomers (i.e., chloromethylbenzene and ethylene diamine). The polymerization reactions can take place under mild conditions in the absence of any catalysts. The resultant materials are interconnected with secondary amines and show well-defined micropores due to the structure-directing role of solvent molecules. These properties make our materials highly efficient for selective CO2 capture, and unusually high CO2/N2 and CO2/CH4 selectivities are obtained. Furthermore, the adsorbents can be completely regenerated under mild conditions. Our materials may provide promising candidates for selective capture of CO2 from mixtures such as flue gas and natural gas.

Silylated mesoporous silica membranes on polymeric hollow fiber supports: synthesis and permeation properties

We report the synthesis and organic/water separation properties of mesoporous silica membranes, supported on low-cost and scalable polymeric (polyamide-imide) hollow fibers, and modified by trimethylsilylation with hexamethyldisilazane. Thin (∼1 μm) defect-free membranes are prepared, with high room-temperature gas permeances (e.g., 20,000 GPU for N2). The membrane morphology is characterized by multiple techniques, including SEM, TEM, XRD, and FT-ATR spectroscopy. Silylation leads to capping of the surface silanol groups in the mesopores with trimethylsilyl groups, and does not affect the integrity of the mesoporous silica structure and the underlying hollow fiber. The silylated membranes are evaluated for pervaporative separation of ethanol (EtOH), methylethyl ketone (MEK), ethyl acetate (EA), iso-butanol (i-BuOH), and n-butanol (n-BuOH) from their dilute (5 wt %) aqueous solutions. The membranes show separation factors in the range of 4-90 and high organic fluxes in the range of 0.18-2.15 kg m(-2) h(-1) at 303 K. The intrinsic selectivities (organic/water permeability ratios) of the silylated membranes at 303 K are 0.33 (EtOH/water), 0.5 (MEK/water), 0.25 (EA/water), 1.25 (i-BuOH/water), and 1.67 (n-BuOH/water) respectively, in comparison to 0.05, 0.015, 0.005, 0.08, and 0.14 for the unmodified membranes. The silylated membranes allow upgradation of water/organics feeds to permeate streams with considerably higher organics content. The selective and high-flux separation is attributed to both the organophilic nature of the modified mesopores and the large effective pore size. Comparison with other organics/water separation membranes reveals that the present membranes show promise due to high flux, use of scalable and low-cost supports, and good separation factors that can be further enhanced by tailoring the mesopore silylation chemistry.