Natural gas sweetening—the effect on CO2–CH4 separation after exposing a facilitated transport membrane to hydrogen sulfide and higher hydrocarbons

A critical review in recent progress of hollow fiber membrane contactors for efficient CO2 separations

Among wide range of membrane-based operations, membrane contactors, as they reify comparatively modern membrane-based mechanism are gaining quite an attention in both pilot and industrial scales. In recent literature, carbon capture is one of the most researched applications of membrane contactors. Membrane contactors have the potential to minimize the energy consumption and capital cost of traditional CO₂ absorptions columns. In a membrane contactor, CO₂ regeneration can take place below the solvent boiling point, resulting into lower consumption of energy. Various polymeric as well as ceramic membrane materials have been employed in gas liquid membrane contactors along with several solvents including amino acids, ammonia, amines etc. This review article provides detailed introduction of membrane contactors in terms of CO₂ removal. It also discusses that the main challenge that is faced by membrane contactors is membrane pore wetting caused by solvent that in turn can reduce the mass transfer coefficient. Other potential challenges such as selection of suitable solvent and membrane pair as well as fouling are also discussed in this review and are followed by potential ways to reduce them. Furthermore, both membrane gas separation and membrane contactor technologies are analysed and compared in this study on the basis of their characteristics, CO₂ separation performances and techno economical transvaluation. Consequently, this review provides an opportunity to thoroughly understand the working principle of membrane contactors along its comparison with membrane-based gas separation technology. It also provides a clear understanding of latest innovations in membrane contactor module designs as well as challenges encountered by membrane contactors along with possible solutions to overcome these challenges. Finally, semi commercial and commercial implementation of membrane contactors has been highlighted.

A Review on the Morphology and Material Properties of the Gas Separation Membrane: Molecular Simulation

Gas membrane separation technology is widely applied in different industry processes because of its advantages relating to separation performance and economic efficiency. It is usually difficult and time consuming to determine the suitable membrane materials for specific industrial separation processes through traditional experimental research methods. Molecular simulation is widely used to investigate the microscopic morphology and macroscopic properties of materials, and it guides the improvement of membrane materials. This paper comprehensively reviews the molecular-level exploration of the dominant mechanism and influencing factors of gas membrane-based separation. The thermodynamics and kinetics of polymer membrane synthesis, the molecular interactions among the penetrated gases, the relationships between the membrane properties and the transport characteristics of different gases in the composite membrane are summarized and discussed. The limitations and perspectives of the molecular simulation method in the study of the gas membrane separation process are also presented to rationalize its potential and innovative applications. This review provides a more comprehensive reference for promoting the materials' design and engineering application of the gas separation membrane.

Polymeric composite membranes in carbon dioxide capture process: a review

Carbon dioxide (CO₂) emission to the atmosphere is the prime cause of certain environmental issues like global warming and climate change, in the present day scenario. Capturing CO₂ from various stationary industrial emission sources is one of the initial steps to control the aforementioned problems. For this concern, a variety of resources, such as liquid absorbents, solid adsorbents, and membranes, have been utilized for CO₂ capturing from various emission sources. Focused on membrane-based CO₂ capture, polymeric membranes with composite structure (polymeric composite membrane) offer a better performance in CO₂ capturing process than other membranes, due to the composite structure it offers higher gas flux and less material usage, thus facile to use high performed expensive material for membrane fabrication and achieved good efficacy in CO₂ capture. This compressive review delivers the utilization of different polymeric composite membranes in CO₂ capturing applications. Further, the types of polymeric materials used and the different physicochemical modifications of those membrane materials and their CO₂ capturing ability are briefly discussed in the text. In conclusion, the current status and possible perspective ways to improve the CO₂ capture process in industrial CO₂ gas separation applications are described in this review.

Operando Surface-Enhanced Raman-Scattering (SERS) for Probing CO2 Facilitated Transport Mechanisms of Amine-Functionalized Polymeric Membranes

This work describes a new operando surface enhanced Raman spectroscopy (SERS) platform that we developed for use with polymeric membranes that includes (1) a method for preparing SERS-active polymer membranes and (2) a permeation cell with optical access for SERS characterization of membranes under realistic operating conditions. This technique enables the direct correlation of membrane structure to its performance under realistic operating conditions by combining in situ SERS characterization of the molecular structure of polymer membranes and simultaneous measurement of solute permeation rates on the same sample. Using the new operando SERS technique, this work aims to clarify the unknown mechanisms by which reactive amines facilitate CO₂ transport across polyvinylamine (PVAm), a prototypical facilitated transport membrane for CO₂ separations. We show that a small amount of plasmonic silver particles added to the PVAm solution prior to knife-casting selectively enhances the sensitivity to detection of chemical intermediates (e.g., carbamate) formed in the PVAm film due to the surface-enhanced Raman scattering effect with only minimal effect on the CO₂ permeance and selectivity of the membrane. Operando SERS characterization of PVAm during exposure to humidified CO₂/CH₄ biogas mixtures at room temperature shows that CO₂ permeates across PVAm primarily as carbamate species. This work clarifies the previously unknown mechanism of CO₂ facilitated transport across PVAm and establishes a new operando SERS platform that can be used with a wide range of polymer membrane systems. This technique can be used to elucidate fundamental transport mechanisms in polymer membranes, to establish reliable structure-performance relationships, and for real-time diagnostics of membrane fouling, among other applications.

Performance of Multilayer Composite Hollow Membrane in Separation of CO2 from CH4 in Mixed Gas Conditions

Composite membranes comprising NH2-MIL-125(Ti)/PEBAX coated on PDMS/PSf were prepared in this work, and their gas separation performance for high CO2 feed gas was investigated under various operating circumstances, such as pressure and CO2 concentration, in mixed gas conditions. The functional groups and morphology of the prepared membranes were characterized by Fourier transform infrared spectroscopy (FTIR) and field emission scanning electron microscopy (FESEM). CO2 concentration and feed gas pressure were demonstrated to have a considerable impact on the CO2 and CH4 permeance, as well as the CO2/CH4 mixed gas selectivity of the resultant membrane. As CO2 concentration was raised from 14.5 vol % to 70 vol %, a trade-off between permeance and selectivity was found, as CO2 permeance increased by 136% and CO2/CH4 selectivity reduced by 42.17%. The membrane produced in this work exhibited pressure durability up to 9 bar and adequate gas separation performance at feed gas conditions consisting of high CO2 content.

Effect of process parameters over carbon-based ZIF-62 nano-rooted membrane for environmental pollutants separation

The paper evaluates the routes towards the evaluation of membranes using ZIF-62 metal organic framework (MOF) nano-hybrid dots for environmental remediation. Optimization of interaction of operating parameters over the rooted membrane is challenging issue. Subsequently, the interaction of operating parameters including temperature, pressure and CO₂ gas concentration over the resultant rooted membranes are evaluated and optimized using response surface methodology for environmental remediation. In addition, the stability and effect of hydrocarbons on the performance of the resulting membrane during the gas mixture separation are evaluated at optimum conditions to meet the industrial requirements. The characterization results verified the fabrication of the ZIF-62 MOF rooted composite membrane. The permeation results demonstrated that the CO₂ permeability and CO₂/CH₄ selectivity of the composite membrane was increased from 15.8 to 84.8 Barrer and 12.2 to 35.3 upon integration of ZIF-62 nano-glass into cellulose acetate (CA) polymer. Subsequently, the optimum conditions have been found at a temperature of 30 °C, the pressure of 12.6 bar and CO₂ feed concentration of 53.3 vol%. These optimum conditions revealed the highest CO₂ permeability, CH₄ permeability and CO₂/CH₄ separation factor of 47.9 Barrer, 0.2 Barrer and 26.8. The presence of hydrocarbons in gas mixture dropped the CO₂ permeability of 56.5% and separation factor of 46.4% during 206 h of testing. The separation performance of the composite membrane remained stable without the presence of hydrocarbons for 206 h.

Ultra-low temperature water–gas shift reaction catalyzed by homogeneous Ru-complexes in a membrane reactor – membrane development and proof of concept

Supported ionic liquid-phase (SILP) catalyzed water–gas shift reaction with in situ product removal is presented. A facilitated transport membrane coated onto the smooth outside of the SiC monolith allowed preferential removal of CO₂ compared to H₂.

CO2 capture using membrane contactors: a systematic literature review

With fossil fuel being the major source of energy, CO2 emission levels need to be reduced to a minimal amount namely from anthropogenic sources. Energy consumption is expected to rise by 48% in the next 30 years, and global warming is becoming an alarming issue which needs to be addressed on a thorough technical basis. Nonetheless, exploring CO2 capture using membrane contactor technology has shown great potential to be applied and utilised by industry to deal with post- and pre-combustion of CO2. A systematic review of the literature has been conducted to analyse and assess CO2 removal using membrane contactors for capturing techniques in industrial processes. The review began with a total of 2650 papers, which were obtained from three major databases, and then were excluded down to a final number of 525 papers following a defined set of criteria. The results showed that the use of hollow fibre membranes have demonstrated popularity, as well as the use of amine solvents for CO2 removal. This current systematic review in CO2 removal and capture is an important milestone in the synthesis of up to date research with the potential to serve as a benchmark databank for further research in similar areas of work. This study provides the first systematic enquiry in the evidence to research further sustainable methods to capture and separate CO2.

The Impact of Various Natural Gas Contaminant Exposures on CO2/CH4 Separation by a Polyimide Membrane

In this study, hollow fibers of commercial polyimide were arranged into membrane modules to test their capacity and performance towards natural gas processing. Particularly, the membranes were characterized for CO₂/CH₄ separation with and without exposure to some naturally occurring contaminants of natural gases, namely hydrogen sulfide, dodecane, and the mixture of aromatic hydrocarbons (benzene, toluene, xylene), referred to as BTX. Gas permeation experiments were conducted to assess the changes in the permeability of CO₂ and CH₄ and related separation selectivity. Compared to the properties determined for the pristine polyimide membranes, all the above pollutants (depending on their concentrations and the ensured contact time with the membrane) affected the permeability of gases, while the impact of various exposures on CO₂/CH₄ selectivity seemed to be complex and case-specific. Overall, it was found that the minor impurities in the natural gas could have a notable influence and should therefore be considered from an operational stability viewpoint of the membrane separation process.

Designing silica xerogels containing RTIL for CO2 capture and CO2/CH4 separation: Influence of ILs anion, cation and cation side alkyl chain length and ramification

CO₂ separation from natural gas is considered to be a crucial strategy to mitigate global warming problems, meet product specification, pipeline specs and other application specific requirements. Silica xerogels (SX) are considered to be potential materials for CO₂ capture due to their high specific surface area. Thus, a series of silica xerogels functionalized with imidazolium, phosphonium, ammonium and pyridinium-based room-temperature ionic liquids (RTILs) were synthesized. The synthesized silica xerogels were characterized by NMR, helium pycnometry, DTA-TG, BET, SEM and TEM. CO₂ sorption, reusability and CO₂/CH₄ selectivity were assessed by the pressure-decay technique. Silica xerogels containing IL demonstrated advantages compared to RTILs used as separation solvents in CO₂ capture processes including higher CO₂ sorption capacity and faster sorption/desorption. Using fluorinated anion for functionalization of silica xerogels leads to a higher affinity for CO₂ over CH_4. The best performance was obtained by SX- [bmim] [TF₂N] (223.4 mg CO₂/g mg/g at 298.15 K and 20 bar). Moreover, SX- [bmim] [TF₂N] showed higher CO₂ sorption capacity as compared to other reported sorbents. CO₂ sorption and CO₂/CH₄ selectivity results were submitted to an analysis of variance and the means compared using Tukey's test (5%).

Structure and dynamics of water in molecular models of hydrated polyvinylamine membranes

Facilitated transport membranes (FTMs) constitute an emerging class of polymer materials with promising properties for carbon capture applications. The key feature of these membranes is the presence of chemical groups which, in the presence of water, engage in a reaction with dissolved carbon dioxide, thus enhancing the permeability and selectivity of the membrane. Currently, little is known about the organization of these membranes on a molecular level, reaction mechanisms and detailed chemical balance, transport of water, ion species and dissolved gas molecules. The nature of the actual facilitation mechanism and the factors responsible for this effect remain unclear. Here, we use a case of polyvinylamine (PVAm), one of the most studied fixed carrier material for FTMs, to propose molecular models of the hydrated polymers. We aim to understand how transport of water is governed by structural properties of the membrane, such as the free volume, pore limiting diameter, and degree of protonation. We observe that even at the highest experimentally used hydration level, the mobility of water in PVAm matrices is significantly lower than that in bulk water; unlike in bulk systems, chloride ions exhibit much slower diffusion in confined water; this, in turn, affects the diffusion of water, which also diminishes in the presence of chloride ions.

CO₂ Separation in Nanocomposite Membranes by the Addition of Amidine and Lactamide Functionalized POSS® Nanoparticles into a PVA Layer

In this article, we studied two different types of polyhedral oligomeric silsesquioxanes (POSS^®) functionalized nanoparticles as additives for nanocomposite membranes for CO₂ separation. One with amidine functionalization (Amidino POSS^®) and the second with amine and lactamide groups functionalization (Lactamide POSS^®). Composite membranes were produced by casting a polyvinyl alcohol (PVA) layer, containing either amidine or lactamide functionalized POSS^® nanoparticles, on a polysulfone (PSf) porous support. FTIR characterization shows a good compatibility between the nanoparticles and the polymer. Differential scanning calorimetry (DSC) and the dynamic mechanical analysis (DMA) show an increment of the crystalline regions. Both the degree of crystallinity (Xc) and the alpha star transition, associated with the slippage between crystallites, increase with the content of nanoparticles in the PVA selective layer. These crystalline regions were affected by the conformation of the polymer chains, decreasing the gas separation performance. Moreover, lactamide POSS^® shows a higher interaction with PVA, inducing lower values in the CO₂ flux. We have concluded that the interaction of the POSS^® nanoparticles increased the crystallinity of the composite membranes, thereby playing an important role in the gas separation performance. Moreover, these nanocomposite membranes did not show separation according to a facilitated transport mechanism as expected, based on their functionalized amino-groups, thus, solution-diffusion was the main mechanism responsible for the transport phenomena.

Effect of Water Interactions on Polyvinylamine at Different pHs for Membrane Gas Separation

In our previous work, it was shown that the separation performance of the fixed-site-carrier polyvinylamine (PVAm) composite membrane increases exponentially with increasing relative humidity content in the gas. Through these efforts, it has been important to develop a greater understanding of the relationship between the water, structural, and interfacial properties of the PVAm surface. The degree of hydrophilicity of a given surface plays a crucial role in the separation performance of the membrane when exposed to a humidified gas. Therefore, in the current work, the wettability properties of PVAm at different pHs have been studied by experimental measurements and molecular dynamic simulations. It was confirmed that the intramolecular interactions are not linearly dependent on pH. As well as the H-bonding between protonated and unprotonated amine groups, the conformation polymer chain and the distribution charge density play a crucial role in the surface stability and wettability properties.

CO2 adsorption using TiO2 composite polymeric membranes: A kinetic study

CO2 is the main greenhouse gas which causes global climatic changes on larger scale. Many techniques have been utilised to capture CO2. Membrane gas separation is a fast growing CO2 capture technique, particularly gas separation by composite membranes. The separation of CO2 by a membrane is not just a process to physically sieve out of CO2 through the controlled membrane pore size. It mainly depends upon diffusion and solubility of gases, particularly for composite dense membranes. The blended components in composite membranes have a high capability to adsorb CO2. The adsorption kinetics of the gases may directly affect diffusion and solubility. In this study, we have investigated the adsorption behaviour of CO2 in pure and composite membranes to explore the complete understanding of diffusion and solubility of CO2 through membranes. Pure cellulose acetate (CA) and cellulose acetate-titania nanoparticle (CA-TiO2) composite membranes were fabricated and characterised using SEM and FTIR analysis. The results indicated that the blended CA-TiO2 membrane adsorbed more quantity of CO2 gas as compared to pure CA membrane. The high CO2 adsorption capacity may enhance the diffusion and solubility of CO2 in the CA-TiO2 composite membrane, which results in a better CO2 separation. The experimental data was modelled by Pseudo first-order, pseudo second order and intra particle diffusion models. According to correlation factor R(2), the Pseudo second order model was fitted well with experimental data. The intra particle diffusion model revealed that adsorption in dense membranes was not solely consisting of intra particle diffusion.

Membranes for environmentally friendly energy processes

Membrane separation systems require no or very little chemicals compared to standard unit operations. They are also easy to scale up, energy efficient, and already widely used in various gas and liquid separation processes. Different types of membranes such as common polymers, microporous organic polymers, fixed-site-carrier membranes, mixed matrix membranes, carbon membranes as well as inorganic membranes have been investigated for CO₂ capture/removal and other energy processes in the last two decades. The aim of this work is to review the membrane systems applied in different energy processes, such as post-combustion, pre-combustion, oxyfuel combustion, natural gas sweetening, biogas upgrading, hydrogen production, volatile organic compounds (VOC) recovery and pressure retarded osmosis for power generation. Although different membranes could probably be used in a specific separation process, choosing a suitable membrane material will mainly depend on the membrane permeance and selectivity, process conditions (e.g., operating pressure, temperature) and the impurities in a gas stream (such as SO₂, NO_x, H₂S, etc.). Moreover, process design and the challenges relevant to a membrane system are also being discussed to illustrate the membrane process feasibility for a specific application based on process simulation and economic cost estimation.