Surface water nanofiltration incorporating (electro) coagulation–microfiltration pretreatment: Fouling control and membrane characterization

Durable Nano-Flower Structured Foam Coupled with Electrically-Driven in Situ Aeration Enable High-Flux Oil/Water Emulsion Separation with Dynamic Antifouling Ability

The conventional membranes used for separating oil/water emulsions are typically limited by the properties of the membrane materials and the impact of membrane fouling, making continuous long-term usage unachievable. In this study, a filtering electrode with synchronous self-cleaning functionality is devised, exhibiting notable antifouling ability and an extended operational lifespan, suitable for the continuous separation of oil/water emulsions. Compared with the original Ti foam, the in situ growth of NiTi-LDH (Layered double hydroxide) nano-flowers endows the modified Ti foam (NiTi-LDH/TF) with exceptional superhydrophilicity and underwater superoleophobicity. Driven by gravity, a rejection rate of over 99% is achieved for various emulsions containing oil content ranging from 1% to 50%, as well as oil/seawater emulsions. The flux recovery rate exceeds 90% after one hundred cycles and a 4-h filtration period. The enhanced separation performance is realized through the "gas bridge" effect during in situ aeration and electrochemical anodic oxidation. The internal aeration within the membrane pores contributes to the removal of oil foulants. This study underscores the potential of coupling foam metal filtration materials with electrochemical technology, providing a paradigm for the exploration of novel oil/water separation membranes.

Membrane processes for environmental remediation of nanomaterials: Potentials and challenges

Nanomaterials have gained huge attention with their wide range of applications. This is mainly driven by their unique properties. Nanomaterials include nanoparticles, nanotubes, nanofibers, and many other nanoscale structures have been widely assessed for improving the performance in different applications. However, with the wide implementation and utilization of nanomaterials, another challenge is being present when these materials end up in the environment, i.e. air, water, and soil. Environmental remediation of nanomaterials has recently gained attention and is concerned with removing nanomaterials from the environment. Membrane filtration processes have been widely considered a very efficient tool for the environmental remediation of different pollutants. Membranes with their different operating principles from size exclusions as in microfiltration, to ionic exclusion as in reverse osmosis, provide an effective tool for the removal of different types of nanomaterials. This work comprehends, summarizes, and critically discusses the different approaches for the environmental remediation of engineered nanomaterials using membrane filtration processes. Microfiltration (MF), ultrafiltration (UF), and nanofiltration (NF) have been shown to effectively remove nanomaterials from the air and aqueous environments. In MF, the adsorption of nanomaterials to membrane material was found to be the main removal mechanism. While in UF and NF, the main mechanism was size exclusion. Membrane fouling, hence requiring proper cleaning or replacement was found to be the major challenge for UF and NF processes. While limited adsorption capacity of nanomaterial along with desorption was found to be the main challenges for MF.

Mitigating membrane fouling by coupling coagulation and the electrokinetic effect in a novel electrocoagulation membrane cathode reactor

Membrane reactors with efficient antifouling and low maintenance are desirable for distributed membrane water treatment. In this study, a novel membrane separation reactor with an Al anode and a conductive membrane as the cathode was built to develop a chemical-free method for mitigating membrane fouling via electrocoagulation coupled with the electrokinetic effect. The electrostatic repulsion between humic acid (HA) and the membrane cathode reduced the adhesion of HA foulants on the membrane, thereby contributing to antifouling in the initial stage. Electrocoagulation and polarization induced by the electric field enlarged the HA-Al flocs, which prevented membrane pore blocking and facilitated the formation of a porous cake layer, thereby leading to a high water flux of the electrocoagulation membrane cathode reactor (ECMCR) in the stable stage. The bubbles from hydrogen evolution on the membrane cathode scoured the HA foulants and washed out the dense cake layer, thereby playing an important role in membrane fouling mitigation. Compared with membrane filtration, the membrane cathode reactor, membrane anode reactor, and HA removal of the ECMCR increased by 9.6, 8.3, and 2.8 times, respectively, whereas the transmembrane pressure decreased by 84.6%, 21.5%, and 63.0%, respectively. The synergy of electrocoagulation and the electrokinetic effect provides the ECMCR with a feasible method of antifouling and improved effluent quality with low maintenance.

Removal of inorganic pollutants using electrocoagulation technology: A review of emerging applications and mechanisms

Electrocoagulation (ECoag) technique has shown considerable potential as an effective method in separating different types of pollutants (including inorganic pollutants) from various sources of water at a lower cost, and that is environmentally friendly. The EC method's performance depends on several significant parameters, including current density, reactor geometry, pH, operation time, the gap between electrodes, and agitation speed. There are some challenges related to the ECoag technique, for example, energy consumption, and electrode passivation as well as its implementation at a larger scale. This review highlights the recent studies published about ECoag capacity to remove inorganic pollutants (including salts), the emerging reactors, and the effect of reactor geometry designs. In addition, this paper highlights the integration of the ECoag technique with other advanced technologies such as microwave and ultrasonic to achieve higher removal efficiencies. This paper also presents a critical discussion of the major and minor reactions of the electrocoagulation technique with several significant operational parameters, emerging designs of the ECoag cell, operating conditions, and techno-economic analysis. Our review concluded that optimizing the operating parameters significantly enhanced the efficiency of the ECoag technique and reduced overall operating costs. Electrodes geometry has been recommended to minimize the passivation phenomenon, promote the conductivity of the cell, and reduce energy consumption. In this review, several challenges and gaps were identified, and insights for future development were discussed. We recommend that future studies investigate the effect of other emerging parameters like perforated and ball electrodes on the ECoag technique.

An integrated electrocoagulation-nanofiltration process for carwash wastewater reuse

In the present work, advanced treatment of carwash wastewater with an integrated electrocoagulation-nanofiltration (EC-NF) process to reuse the treated wastewater as rinsing water was investigated. The wastewater was pretreated by EC process under various operating parameters such as temperature (25 °C, 35 °C, 45 °C), stirring speed (150 rpm, 250 rpm, 350 rpm), and electrode connection mode (MP-P, MP-S, BP-S) using Fe electrode. The best results were achieved at 25 °C, 250 rpm and MP-P connection mode for EC, considering both pollutant removals and energy consumptions. EC sludge was characterized scanning electron microscopy-energy dispersive index (ESEM-EDX) analysis. The pretreated carwash wastewater using EC process was further treated by NF process using NF 270 and Desal 5DL membranes. Desal 5 DL membrane provided the highest treatment performance for chloride (92%), conductivity (80%) and total hardness (90%) parameters for EC-NF process. Resistance in series model was used for a deeper discussion of the reasons for flux decline. In addition, Fourier transform infrared (FTIR) spectroscopy and contact angle measurements were conducted for membrane fouling characterization. The foulants mainly accumulated on the membrane surface forming a cake layer and lower extent of membrane fouling was occurred for both membranes. As a result, this study showed that the water quality for reuse in carwashing process could be achieved with an integrated EC-NF process.

Analyzing and verifying the association of spiral-wound reverse osmosis membrane fouling with different secondary effluents: full-scale experiments

In order to analyze and verify the association of the reverse osmosis (RO) membrane fouling with water quality in full-scale plants, two RO systems (40, 000 m³/d and 20, 000 m³/d) treating different secondary effluents were operated in parallel. The quality of secondary effluents and the performance of RO systems were monitored over 12 months. Difference in foulants distribution and fouling layer composition between the two systems were evaluated by membrane autopsy and foulants characterization. Results verified that: 1) the secondary effluent from municipal sewage caused more serious membrane fouling; 2) more foulants deposited on the surface of leading membrane both in two systems (3.11 ± 0.15 g/m² and 2.93 ± 0.13 g/m²); 3) the microbial community on the RO membrane surface contained more colonizing bacteria in the system treating municipal sewage secondary effluent ; 4) organics in the secondary effluent facilitated biofouling while higher ion concentration restrained biofouling.

Performance and Mechanisms of Ultrafiltration Membrane Fouling Mitigation by Coupling Coagulation and Applied Electric Field in a Novel Electrocoagulation Membrane Reactor

A novel electrocoagulation membrane reactor (ECMR) was developed, in which ultrafiltration (UF) membrane modules are placed between electrodes to improve effluent water quality and reduce membrane fouling. Experiments with feedwater containing clays (kaolinite) and natural organic matter (humic acid) revealed that the combined effect of coagulation and electric field mitigated membrane fouling in the ECMR, resulting in higher water flux than the conventional combination of electrocoagulation and UF in separate units (EC-UF). Higher current densities and weakly acidic pH in the EMCR favored faster generation of large flocs and effectively reduced membrane pore blocking. The hydraulic resistance of the formed cake layers on the membrane surface in ECMR was reduced due to an increase in cake layer porosity and polarity, induced by both coagulation and the applied electric field. The formation of a polarized cake layer was controlled by the applied current density and voltage, with cake layers formed under higher electric field strengths showing higher porosity and hydrophilicity. Compared to EC-UF, ECMR has a smaller footprint and could achieve significant energy savings due to improved fouling resistance and a more compact reactor design.

Nanofiltration and Tight Ultrafiltration Membranes for Natural Organic Matter Removal-Contribution of Fouling and Concentration Polarization to Filtration Resistance

Nanofiltration (NF) and tight ultrafiltration (tight UF) membranes are a viable treatment option for high quality drinking water production from sources with high concentrations of contaminants. To date, there is limited knowledge regarding the contribution of concentration polarization (CP) and fouling to the increase in resistance during filtration of natural organic matter (NOM) with NF and tight UF. Filtration tests were conducted with NF and tight UF membranes with molecular weight cut offs (MWCOs) of 300, 2000 and 8000 Da, and model raw waters containing different constituents of NOM. When filtering model raw waters containing high concentrations of polysaccharides (i.e., higher molecular weight NOM), the increase in resistance was dominated by fouling. When filtering model raw waters containing humic substances (i.e., lower molecular weight NOM), the increase in filtration resistance was dominated by CP. The results indicate that low MWCO membranes are better suited for NOM removal, because most of the NOM in surface waters consist mainly of humic substances, which were only effectively rejected by the lower MWCO membranes. However, when humic substances are effectively rejected, CP can become extensive, leading to a significant increase in filtration resistance by the formation of a cake/gel layer at the membrane surface. For this reason, cross-flow operation, which reduces CP, is recommended.

Aluminum electrocoagulation as pretreatment during microfiltration of surface water containing NOM: A review of fouling, NOM, DBP, and virus control

Electrocoagulation (EC) is the intentional corrosion of sacrificial anodes (typically aluminum or iron) by passing electricity to release metal-ion coagulant species and destabilize a wide range of suspended, dissolved, and macromolecular contaminants. It can be integrated ahead of microfiltration (MF) to effectively control turbidity, microorganisms, and disinfection by-products (DBPs) and simultaneously maintain a high MF specific flux. This manuscript summarizes the current knowledge on MF pretreatment by aluminum EC particularly focusing on mechanisms of (i) electrocoagulant dosing, (ii) (bio)colloid destabilization, (iii) fouling reductions, and (iv) enhanced removal of viruses, natural organic matter (NOM), and DBP precursors. Electrolysis efficiently removes hydrophobic NOM, viruses, and siliceous foulants. Aluminum effectively electrocoagulates viruses by physically encapsulating them in flocs, neutralizing their surface charge and reducing electrostatic repulsion, and increasing hydrophobic interactions between any sorbed NOM and free viruses. New results included herein demonstrate that EC achieves DBP control by removing NOM, reducing chlorine-reactivity of remaining NOM, and inducing a slight shift toward more brominated trihalomethanes and haloacetic acids. EC reduces MF fouling by forming large flocs that tend to deposit on the membrane surface, i.e. decrease pore penetration and forming more permeable cakes and by reducing foulant mass in case of significant floc-flotation.