Thin film composite membranes on ceramic for pervaporation dehydration of isopropanol

Surface-modified silicalite-1-filled PDMS membranes for pervaporation dehydration of trichloroethylene

In this study, the impact of silane coupling agents, namely 3-aminopropyltrimethoxysilane (APTMS), trimethylchlorosilane (TMCS), and 1,1,3,3-tetramethyldisilazane (TMDS), on the hydrophobicity of silicalite-1 zeolite was investigated to enhance the pervaporation separation performance of mixed matrix membranes (MMMs) for trichloroethylene (TCE). The hydrophobicity of TMCS@silicalite-1 and TMDS@silicalite-1 particles exhibited significant improvement, as evidenced by the increase in water contact angle from 96.1° to 101.9° and 109.1°, respectively. Conversely, the water contact angle of APTMS@silicalite-1 particles decreased to 85.2°. Silane-modified silicalite-1 particles were incorporated into polydimethylsiloxane (PDMS) to prepare mixed matrix membranes (MMMs), resulting in a significant enhancement in the adsorption selectivity of trichloroethylene (TCE) on membranes containing TMCS@silicalite-1 and TMDS@silicalite-1 particles. The experimental findings demonstrated that the PDMS membrane with a TMDS@silicalite-1 particle loading of 40 wt% exhibited the most favorable pervaporation performance. Under the conditions of a temperature of 30 °C, a flow rate of 100 mL min-1, and a vacuum degree of 30 kPa, the separation factor and total flux of a 3 × 10-7 wt% TCE aqueous solution were found to be 139 and 242 g m-2 h-1, respectively. In comparison to the unmodified silicalite-1/PDMS, the separation factor exhibited a 44% increase, while the TCE flux increased by 16%. Similarly, when compared to the pure PDMS membrane, the separation factor showed an 83% increase, and the TCE flux increased by 20%. These findings provide evidence that the hydrophobic modification of inorganic fillers can significantly enhance the separation performance of PDMS membranes for TCE.

Improving the Pervaporation Performance of PDMS Membranes for Trichloroethylene by Incorporating Silane-Modified ZSM-5 Zeolite

The hydrophobic nature of inorganic zeolite particles plays a crucial role in the efficacy of mixed matrix membranes (MMMs) for the separation of trichloroethylene (TCE) through pervaporation. This study presents a novel approach to further augment the hydrophobicity of ZSM-5. The ZSM-5 zeolite molecular sieve was subjected to modification using three different silane coupling agents, namely, n-octyltriethoxysilane (OTES), γ-methacryloxypropyltrimethoxysilane (KH-570), and γ-aminopropyltriethoxysilane (KH-550). The water contact angles of the resulting OTES@ZSM-5, KH-570@ZSM-5, and KH-550@ZSM-5 particles exhibited significant increases from 97.2° to 112.8°, 109.1°, and 102.7°, respectively, thereby indicating a notable enhancement in hydrophobicity. Subsequently, mixed matrix membranes (MMMs) were fabricated by incorporating the aforementioned silane-modified ZSM-5 particles into polydimethylsiloxane (PDMS), leading to a considerable improvement in the adsorption selectivity of these membranes towards trichloroethylene (TCE). The findings indicate that the PDMS membrane with a 20 wt.% OTES@ZSM-5 particle loading exhibits superior pervaporation performance. When subjected to a temperature of 30 °C, flow rate of 100 mL/min, and vacuum of 30 Kpa, the separation factor and total flux of a 3 × 10-7 wt.% TCE solution reach 328 and 155 gm-2·h-1, respectively. In comparison to the unmodified ZSM-5/PDMS membrane, the separation factor demonstrates a 41% increase, while the TCE flux experiences a 6% increase. Consequently, this approach effectively enhances the pervaporation separation capabilities of the PDMS membrane for TCE.

Thin-Film Composite Membrane Prepared by Interfacial Polymerization on the Integrated ZIF-L Nanosheets Interface for Pervaporation Dehydration

Thin-film composite (TFC) membranes are attracting wide attention because their ultrathin selective layer usually corresponds to the higher membrane flux for pervaporation. However, the direct preparation of the TFC membranes on ceramic substrates confronted with the great difficulties because the larger pores on ceramic substrate surfaces are detrimental to the formation of an intact polyamide (PA) selective layer produced by interfacial polymerization (IP) reaction. Here, the integrated ZIF-L nanosheets were proposed to be used as an assistance interlayer for the first time to eliminate the existence of the pores of the ceramic support, and provides a better basis for the formation of an intact PA selective layer by IP reaction between TMC and ethylenediamine (EDA). The experimental data obtained in pervaporation (PV) show that the increased flux from 1.1 to 2.9 kg/m²h corresponds to the decreased separation factor from 396 to 110 when the feed concentration of ethanol decreases from 95 wt % to 80 wt % at 50 °C. In addition, the membrane flux increases from 0.8 to 2.5 kg/m²h with a change of the separation factor from 683 to 111 when the operational temperature varies from 30 to 60 °C. These results demonstrate the great potential of the fabricated TFC membranes in practical application for PV dehydration of organic solutions.

Ceramic-Polymer Composite Membranes for Water and Wastewater Treatment: Bridging the Big Gap between Ceramics and Polymers

Clean water supply is an essential element for the entire sustainable human society, and the economic and technology development. Membrane filtration for water and wastewater treatments is the premier choice due to its high energy efficiency and effectiveness, where the separation is performed by passing water molecules through purposely tuned pores of membranes selectively without phase change and additional chemicals. Ceramics and polymers are two main candidate materials for membranes, where the majority has been made of polymeric materials, due to the low cost, easy processing, and tunability in pore configurations. In contrast, ceramic membranes have much better performance, extra-long service life, mechanical robustness, and high thermal and chemical stabilities, and they have also been applied in gas, petrochemical, food-beverage, and pharmaceutical industries, where most of polymeric membranes cannot perform properly. However, one of the main drawbacks of ceramic membranes is the high manufacturing cost, which is about three to five times higher than that of common polymeric types. To fill the large gap between the competing ceramic and polymeric membranes, one apparent solution is to develop a ceramic-polymer composite type. Indeed, the properly engineered ceramic-polymer composite membranes are able to integrate the advantages of both ceramic and polymeric materials together, providing improvement in membrane performance for efficient separation, raised life span and additional functionalities. In this overview, we first thoroughly examine three types of ceramic-polymer composite membranes, (i) ceramics in polymer membranes (nanocomposite membranes), (ii) thin film nanocomposite (TFN) membranes, and (iii) ceramic-supported polymer membranes. In the past decade, great progress has been made in improving the compatibility between ceramics and polymers, while the synergy between them has been among the main pursuits, especially in the development of the high performing nanocomposite membranes for water and wastewater treatment at lowered manufacturing cost. By looking into strategies to improve the compatibility among ceramic and polymeric components, we will conclude with briefing on the perspectives and challenges for the future development of the composite membranes.

Effect of the Formation of Ultrathin Selective Layers on the Structure and Performance of Thin-Film Composite Chitosan/PAN Membranes for Pervaporation Dehydration

The aim of the study is to improve the performance of thin-film composite (TFC) membranes with a thin selective layer based on chitosan (CS) via different approaches by: (1) varying the concentration of the CS solution; (2) changing the porosity of substrates from polyacrylonitrile (PAN); (3) deposition of the additional ultrathin layers on the surface of the selective CS layer using interfacial polymerization and layer-by-layer assembly. The developed membranes were characterized by different methods of analyses (SEM and AFM, IR spectroscopy, measuring of water contact angles and porosity). The transport characteristics of the developed TFC membranes were studied in pervaporation separation of isopropanol/water mixtures. It was found that the application of the most porous PAN-4 substrate with combination of formation of an additional polyamide selective layer by interfacial polymerization on the surface of a dense selective CS layer with the subsequent layer-by-layer deposition of five bilayers of poly (sodium 4-styrenesulfonate)/CS polyelectrolyte pair led to the significant improvement of permeance and high selectivity for the entire concentration feed range. Thus, for TFC membrane on the PAN-4 substrate the optimal transport characteristics in pervaporation dehydration of isopropanol (12–90 wt.% water) were achieved: 0.22–1.30 kg/(m²h), 99.9 wt.% water in the permeate.

High-performance sulfosuccinic acid cross-linked PVA composite pervaporation membrane for desalination

Pervaperation (PV), as a novel technology, has shown great promise in fresh water production from salty water. However, the low water flux of the present membranes hinders their practical applications. Here, a new type of PV composite membrane, consisting of a selective skin layer fabricated from poly(vinyl alcohol) (PVA) cross-linked by sulfosuccinic acid and a porous support layer using a commercial polyacrylonitrile (PAN) ultrafiltration membrane, was developed for applications in desalination. The separation performance of S-PVA/PAN composite PV membranes with different S-PVA layer thicknesses was tested in detail. The best result showed a water flux of 27.9 kg m^-2 h^-1 with a salt rejection of 99.8%, which was obtained at a vacuum of 100 Pa and temperature of 70°C when separating a 35,000 ppm NaCl solution. The S-PVA/PAN composite membranes could also be used for the desalination of high-concentration (100,000 ppm) NaCl solutions with a water flux of 11.2 kg m^-2 h^-1 with a salt rejection of 99.8%. Moreover, a stable desalination performance was obtained for a 120 h operation time. This study shows the possibility of using PV in desalination applications for seawater, brackish water and reverse osmosis concentrate treatment.