Ultra-thin (<1μm) internally-coated Pd–Ag alloy hollow fiber membrane with superior thermal stability and durability for high temperature H2 separation

New Sustainable Multilayered Membranes Based on ZrVTi for Hydrogen Purification

Some metals belonging to groups IV and V show a high permeability to hydrogen and have been studied as possible alternatives to palladium in membranes for hydrogen purification/separation in order to increase their sustainability and decrease their costs. However, to date, very few alloys among those metals have been investigated, and no membrane studies based on 4–5 element alloys with low or zero Pd content and quasi-amorphous structure have been reported so far. In this work, new membranes based on ZrVTi- and ZrVTiPd alloys were tested for the first time for this application. The unprecedented deposition of micrometric-based multilayers was performed via high-power impulse magnetron sputtering onto porous alumina substrates. Dense Pd/Zr_xV_yTi_zPd_w/Pd multilayers were obtained. The composition of the alloys, morphology and structure, hydrogen permeance, selectivity, and resistance to embrittlement were tested and analyzed depending on the deposition conditions, and the membrane with the enhanced performance was tuned. The environmental impact of these membranes was also investigated to ascertain the sustainability of these alloys relative to more common Pd₇₇Ag₂₃ and V₉₃Pd₇ thin-film membranes using a life cycle assessment analysis. The results showed that the partial substitution of Pd can efficiently lead to a decrease in the environmental impacts of the membranes.

Olive Mill Wastewater Valorization through Steam Reforming Using Multifunctional Reactors: Challenges of the Process Intensification

Olive oil mill wastewater (OMW) is a polluting stream derived from the production of olive oil and is a source of environmental pollution; this is relevant in many countries around the world, but particularly in all the Mediterranean region where major producers are located. In this effluent, several pollutants are present—namely, sugars, fatty acids, and polyphenols, among others. Nowadays, to reduce the pollutant load, several treatment techniques are applied, but these technologies have numerous cost and efficiency problems. For this reason, the steam reforming of the OMW (OMWSR) presents as a good alternative, because this process decreases the pollutant load of the OMW and simultaneously valorizes the waste with the production of green H2, which is consistent with the perspective of the circular economy. Currently, the OMWSR is an innovative treatment alternative in the scientific field and with high potential. In the last few years, some groups have studied the OMWSR and used innovative reactor configurations, aiming to improve the process’ effectiveness. In this review, the OMW treatment/valorization processes, the last developments on catalysis for OMWSR (or steam reforming of similar species present in the effluent), as well as the last advances on OMWSR performed in multi-functional reactors are addressed.

Proton conducting membranes for hydrogen and ammonia production

Dense proton conducting membranes possess 100% hydrogen selectivity and excellent stability under practical conditions, and serve as promising technologies for hydrogen and ammonia production.

A mini-review on recent developments in SAPO-34 zeolite membranes and membrane reactors

Schematic diagram of a SAPO-34 membrane for various gas separation.

Microstructural Investigation and On-Site Repair of Thin Pd-Ag Alloy Membranes

Pd membranes act in an important role in H2 purification and H2 production in membrane reactors. Pd-Ag alloy membranes fabricated by consecutive electroless- and electroplating process on alumina tubes exhibited good stability under stringent heating/cooling cycles at a ramp rate of 10 K/min, imitating practical fast initiation or emergency shutdown conditions. Bilayer Pd-Ag membranes can form dense and uniform alloy after thermal treatment for 24 h at 823 K under H2 atmosphere, despite a porous structure due to the development of liquid-like properties above Tamman temperature to enforce the migrativity. On the contrary, alloying under N2 atmosphere resulted in a Pd-enriched layer. This led to a lower H2 flux but superior thermal stability compared to that alloying under H2 atmosphere. The trilayer approach of electroless-plated Pd, electro-polated Ag and electroless-plated Pd is not suitable to achieve homogeneous Pd-Ag alloys, which, on the other hand, presented the occurrence of a small gap between top Pd layer and middle Ag layer, probably due to insufficient wetting during plating process. An on-site repair treatment in analogous to MOCVD (Metal-organic Chemical Vapor Deposition) process was first proposed to extend the lifetime of Pd-Ag membrane, i.e., by vaporizing, and subsequent decomposition of Ag(OOCC2F5) powders to "preferentially" block the pinholes under vacuum and at working temperature of ca. 473-673 K, which effectively reduced the N2 flux by 57.4% compared to the initial value. The H2 flux, however, declined by 16.7% due to carbon deposition on the membrane surface, which requires further investigation. This approach shows some potential for on-site repair without disassembly or cooling to room temperature.

Hydrogen Purification from Compact Palladium Membrane Module Using a Low Temperature Diffusion Bonding Technology

This study investigates a compact palladium membrane module (CPMM) for hydrogen purification, assembled by diffusion bonding at a low-temperature (450 °C). This CPMM resulted in hydrogen (H₂) flux of 18.3 mL cm⁻² min⁻¹ with H₂/N₂ selectivity of over 1100. The H₂ purification test using a 60% H₂/40% CO₂ mixed gas confirmed that the CPMM can separate H₂ with a concentration of more than 99%, with a pressure difference of 5 bar. Moreover, the volume of the diffusion bonded membrane module is decreased by 81.4% than the flame-type membrane module pre-studied in our laboratory.

Highly Efficient NO Decomposition via Dual-Functional Catalytic Perovskite Hollow Fiber Membrane Reactor Coupled with Partial Oxidation of Methane at Medium-Low Temperature

A novel dual-functional catalytic perovskite hollow fiber membrane reactor was fabricated by integrating BaBi_0.05Co_0.8Nb_0.15O_3-δ (BBCN) perovskite hollow fiber membrane with Ni-phyllosilicate hollow sphere catalysts for simultaneous NO decomposition and partial oxidation of methane (POM) reaction. With this novel catalytic membrane reactor, NO could be completely converted to N₂ at a medium-low temperature (675 °C) owing to instantaneous oxygen removal from the NO decomposition reaction system. Coupled POM reaction on the other side of BBCN hollow fiber membrane not only increased the driving force for oxygen permeation but also produced valuable products (syngas). This novel membrane reactor showed high NO removal capacity at comparatively low temperatures (675-700 °C), which is 100-200 °C lower than those of other membrane reactors reported in literature. In addition, even with the presence of a 2-5% oxygen concentration in NO stream, NO could still be completely decomposed to N₂ via this catalytic BBCN membrane reactor. Evidently, the application of this novel catalytic membrane reactor could overcome the inhibition of oxygen present atmosphere for NO decomposition and achieve a remarkably high efficiency for NO removal.

Asymmetric nickel hollow fibres as the catalytic membrane reactor for CO2 hydrogenation into syngas

Herein, we report the development of highly asymmetric Ni hollow fibres with a dense skin layer integrated on a porous substrate by a single-step spinning and sintering technique.

Review of Supported Pd-Based Membranes Preparation by Electroless Plating for Ultra-Pure Hydrogen Production

In the last years, hydrogen has been considered as a promising energy vector for the oncoming modification of the current energy sector, mainly based on fossil fuels. Hydrogen can be produced from water with no significant pollutant emissions but in the nearest future its production from different hydrocarbon raw materials by thermochemical processes seems to be more feasible. In any case, a mixture of gaseous compounds containing hydrogen is produced, so a further purification step is needed to purify the hydrogen up to required levels accordingly to the final application, i.e., PEM fuel cells. In this mean, membrane technology is one of the available separation options, providing an efficient solution at reasonable cost. Particularly, dense palladium-based membranes have been proposed as an ideal chance in hydrogen purification due to the nearly complete hydrogen selectivity (ideally 100%), high thermal stability and mechanical resistance. Moreover, these membranes can be used in a membrane reactor, offering the possibility to combine both the chemical reaction for hydrogen production and the purification step in a unique device. There are many papers in the literature regarding the preparation of Pd-based membranes, trying to improve the properties of these materials in terms of permeability, thermal and mechanical resistance, poisoning and cost-efficiency. In this review, the most relevant advances in the preparation of supported Pd-based membranes for hydrogen production in recent years are presented. The work is mainly focused in the incorporation of the hydrogen selective layer (palladium or palladium-based alloy) by the electroless plating, since it is one of the most promising alternatives for a real industrial application of these membranes. The information is organized in different sections including: (i) a general introduction; (ii) raw commercial and modified membrane supports; (iii) metal deposition insights by electroless-plating; (iv) trends in preparation of Pd-based alloys, and, finally; (v) some essential concluding remarks in addition to futures perspectives.