Nanofiltration coupled with vapor permeation-assisted esterification as an effective purification step for fermentation-derived succinic acid

Optimization of microwave-assisted esterification of succinic acid using Box-Behnken design approach

Esters of butanedioic acid (succinic acid) are appealing renewable esters as fuel additives and solvents. In the present study, we have investigated reaction routes for the esterification of succinic acid (SA) with alcohols like methanol (MeOH), ethanol (EtOH), and 2-propanol (2-PrOH) using heterogeneous catalyst D-Hβ (moderate Bronsted acidity) in a microwave (MW)-irradiated reactor to increase yield and minimize waste generation. Using the Box-Behnken design (BBD) approach, operating parameters such as reaction time, microwave power, and catalyst dosing were optimized for SA esterification with MeOH. At optimum conditions using D-Hβ catalyst, 99% maximum conversion was achieved with 98% selectivity of dimethyl succinate (DMS). At optimum conditions, the esterification of SA with EtOH and 2-PrOH was also performed. The use of D-Hβ is economically more advantageous as it can be reused directly without any prior washing and also showed significant activity.

Development of a Simple and Robust Kinetic Model for the Production of Succinic Acid from Glucose Depending on Different Operating Conditions

Succinic acid (SA) is one of the main identified biomass-derived chemical building blocks. In this work we approach the study of its production by Actinobacillus succinogenes DSM 22257 from glucose, focusing on the development and application of a simple kinetic model capable of representing the evolution of the process over time for a great diversity of process variables key to the production of this platform bio-based chemical: initial biomass concentration, yeast extract concentration, agitation speed, and carbon dioxide flow rate. All these variables were studied experimentally, determining the values of key fermentation parameters: titer (23.8–39.7 g·L−1), yield (0.59–0.72 gSA·gglu−1), productivity (0.48–0.96 gSA·L−1·h−1), and selectivity (0.61–0.69 gSA·gglu−1). Even with this wide diversity of operational conditions, a non-structured and non-segregated kinetic model was suitable for fitting to experimental data with high accuracy, considering the values of the goodness-of-fit statistical parameters. This model is based on the logistic equation for biomass growth and on potential kinetic equations to describe the evolution of SA and the sum of by-products as production events that are not associated with biomass growth. The application of the kinetic model to diverse operational conditions sheds light on their effect on SA production. It seems that nitrogen stress is a good condition for SA titer and selectivity, there is an optimal inoculum mass for this purpose, and hydrodynamic stress starts at 300 r.p.m. in the experimental set-up employed. Due to its practical importance, and to validate the developed kinetic model, a fed-batch fermentation was also carried out, verifying the goodness of the model proposed via the process simulation (stage or cycle 1) and application to further cycles of the fed-batch operation. The results showed that biomass inactivation started at cycle 3 after a grace period in cycle 2.

Modeling and assessment of the transfer effectiveness in integrated bioreactor with membrane separation

Integrating a reaction process with membrane separation allows for effective product removal, favorable shifting of the reaction equilibrium, overcoming eventual inhibitory or toxic effects of the products and has the advantage of being energy and space saving. It has found a range of applications in innovative biotechnologies, generating value-added products (exopolysaccharides, antioxidants, carboxylic acids) with high potential for separation/ concentration of thermosensitive bioactive compounds, preserving their biological activity and reducing the amount of solvents and the energy for solvent recovery. Evaluating the effectiveness of such integrated systems is based on fluid dynamics and mass transfer knowledge of flowing matter close to the membrane surface – shear deformation rates and shear stress at the membrane interface, mass transfer coefficients. A Computational Fluid Dynamics (CFD)-based approach for assessing the effectiveness of integrated stirred tank bioreactor with submerged membrane module is compiled. It is related to the hydrodynamic optimization of the selected reactor configuration in two-phase flow, as well as to the concentration profiles and analysis of the reactor conditions in terms of reaction kinetics and mass transfer.

Fermentation and crystallization of succinic acid from Actinobacillus succinogenes ATCC55618 using fresh cassava root as the main substrate

The fermentation of succinic acid from fresh cassava root using Actinobacillus succinogenes ATCC55618, and the recovery of the product using crystallization were investigated. Fresh cassava root is an ideal succinic acid feedstock due to its low price and high starch content. Saccharification was carried out using commercially available enzymes and diammonium phosphate was used as an inexpensive nitrogen source. Different fermentation modes were compared in terms of product yield and productivity. Results for fed-batch fermentations showed that a succinic acid titer of 151.44g/L, with yield and productivity of 1.51g_SA/g_glucose and 3.22g/L/h could be obtained. Seeded batch cooling crystallization was investigated after pre-treatment using nanofiltration. A succinic acid crystal purity of 99.35% with a relative crystallinity of 96.77% was obtained from high seeding experiments. These results indicated that fresh cassava roots could be an economically alternative feedstock for a high quality succinic acid production.

Challenges and opportunities for microalgae-mediated CO2 capture and biorefinery

Aquacultures of microalgae are frontrunners for photosynthetic capture of CO2 from flue gases. Expedient implementation mandates coupling of microalgal CO2 capture with synthesis of fuels and organic products, so as to derive value from biomass. An integrated biorefinery complex houses a biomass growth and harvesting area and a refining zone for conversion to product(s) and separation to desired purity levels. As growth and downstream options require energy and incur loss of carbon, put together, the loop must be energy positive, carbon negative, or add substantial value. Feasibility studies can, thus, aid the choice from among the rapidly evolving technological options, many of which are still in the early phases of development. We summarize basic engineering calculations for the key steps of a biorefining loop where flue gases from a thermal power station are captured using microalgal biomass along with subsequent options for conversion to fuel or value added products. An assimilation of findings from recent laboratory and pilot-scale experiments and life cycle analysis (LCA) studies is presented as carbon and energy yields for growth and harvesting of microalgal biomass and downstream options. Of the biorefining options, conversion to the widely studied biofuel, ethanol, and manufacture of the platform chemical, succinic acid are presented. Both processes yield specific products and do not demand high-energy input but entail 60-70% carbon loss through fermentative respiration. Thermochemical conversions, on the other hand, have smaller carbon and energy losses but yield a mixture of products.