Thin film composite nanofiltration membranes assembled layer-by-layer via interfacial polymerization from polyethylenimine and trimesoyl chloride

Research Progress on Metal Ion Recovery Based on Membrane Technology and Adsorption Synergy

The development of modern industry will generate more and more waste containing metal ions. It is necessary to take appropriate measures to recover these ions, whether from the perspective of environmental protection or improving economic benefits. So far, scientists have studied many methods for recovering metal ions. Among these methods, adsorption and membrane separation have received widespread attention due to their own characteristics. Combining adsorption and membrane separation methods can better leverage their respective advantages to improve the ability of recovering metal ions. This review, therefore, focuses on the synergistic recovery of metal ions by adsorption and membrane separation methods. This article first briefly explains the theoretical principles of membrane separation and adsorption synergy, and then focuses on several technologies that have received attention in different chapters. In these chapters, membrane technology is briefly introduced, followed by the situation and progress of synergistic application with adsorption technology. Then, the article compares and elaborates on the advantages and disadvantages of the above technologies, and finally summarizes and looks forward to these technologies being used to solve the difficulties and challenges in industrial application.

Development of Support Layers and Their Impact on the Performance of Thin Film Composite Membranes (TFC) for Water Treatment

Thin-film composite (TFC) membranes have gained significant attention as an appealing membrane technology due to their reversible fouling and potential cost-effectiveness. Previous studies have predominantly focused on improving the selective layers to enhance membrane performance. However, the importance of improving the support layers has been increasingly recognized. Therefore, in this review, preparation methods for the support layer, including the traditional phase inversion method and the electrospinning (ES) method, as well as the construction methods for the support layer with a polyamide (PA) layer, are analyzed. Furthermore, the effect of the support layers on the performance of the TFC membrane is presented. This review aims to encourage the exploration of suitable support membranes to enhance the performance of TFC membranes and extend their future applications.

A charged nanocomposite membrane via co-deposition of gallic acid and polyethyleneimine-silver for improving separation and antibacterial properties

Pharmaceuticals have been continuously detected from surface water and groundwater. In order to improve the rejection performance of pharmaceuticals by a nanofiltration membrane (NF), a positively charged membrane was prepared by co-deposition of natural gallic acid and polyethyleneimine on the polyacrylonitrile hydrolysis membrane. Effects of gallic acid concentration, polyethylene imine concentration, reaction time, and the molecular weight of polyethylene imine were documented. The physical and chemical properties of the membrane were also investigated by surface morphology, hydrophilicity, surface charge, and molecular weight cut-off. The optimized membrane had a molecular weight cut-off of about 958 Da and possessed a pure water permeability of 74.21 L·m^-2·h^-1·MPa^-1. The results exhibited salt rejection in the following order: MgCl₂ > CaCl₂ > MgSO₄ > Na₂CO₃ > NaCl > Na₂SO₄, while the rejection ability of pharmaceuticals is as follows: amlodipine > atenolol > carbamazepine > ibuprofen, suggesting that the positively charged membrane has enhanced retention to both divalent cations and charged pharmaceuticals. In addition, the antibacterial membrane was obtained by loading silver nanoparticles onto the positively charged membrane, which greatly improved the antibacterial ability of the membrane.

Spinning of Polysulfone Hollow Fiber Membranes Using Constant Dope Solution Composition: Viscosity Control via Temperature

The dope solution viscosity is an important parameter that largely determines the properties of hollow fiber membranes. In the literature available today, the change in viscosity is carried out only by changing the quantitative and/or qualitative dope solution compositions. However, such an important spinning parameter as temperature should significantly affect the dope solution viscosity. For the first time, the influence of the dope solution viscosity of a constant composition on polysulfone hollow fiber membrane properties was studied. The hollow fiber membranes were obtained by the phase separation method induced by a non-solvent (NIPS). The change in the dope solution temperature was carried out in the temperature range of 17-27 °C, providing a dope solution viscosity range of 34.3-21.6 Pa∙s. This work shows that even in such a narrow temperature range, the properties of polysulfone hollow fiber membranes change significantly. With a decrease in the viscosity in this temperature range, the wall thickness of the hollow fiber membrane decreases by 2.8 times; the permeance for the individual gases He and CO₂ increases by 1.6-1.8 times, respectively; the ideal selectivity decreases by 1.12 times; the mean flow pore size increases by 1.63 times; and the surface porosity increases about 3 times.

Forward Osmosis Membranes: The Significant Roles of Selective Layer

Forward osmosis (FO) is a promising separation technology to overcome the challenges of pressure-driven membrane processes. The FO process has demonstrated profound advantages in treating feeds with high salinity and viscosity in applications such as brine treatment and food processing. This review discusses the advancement of FO membranes and the key membrane properties that are important in real applications. The membrane substrates have been the focus of the majority of FO membrane studies to reduce internal concentration polarization. However, the separation layer is critical in selecting the suitable FO membranes as the feed solute rejection and draw solute back diffusion are important considerations in designing large-scale FO processes. In this review, emphasis is placed on developing FO membrane selective layers with a high selectivity. The effects of porous FO substrates in synthesizing high-performance polyamide selective layer and strategies to overcome the substrate constraints are discussed. The role of interlayer in selective layer synthesis and the benefits of nanomaterial incorporation will also be reviewed.

Adsorptive Membrane for Boron Removal: Challenges and Future Prospects

The complexity of removing boron compounds from aqueous systems has received serious attention among researchers and inventors in the water treating industry. This is due to the higher level of boron in the aquatic ecosystem, which is caused by the geochemical background and anthropogenic factors. The gradual increase in the distribution of boron for years can become extremely toxic to humans, terrestrial organisms and aquatic organisms. Numerous methods of removing boron that have been executed so far can be classified under batch adsorption, membrane-based processes and hybrid techniques. Conventional water treatments such as coagulation, sedimentation and filtration do not significantly remove boron, and special methods would have to be installed in order to remove boron from water resources. The blockage of membrane pores by pollutants in the available membrane technologies not only decreases their performance but can make the membranes prone to fouling. Therefore, the surface-modifying flexibility in adsorptive membranes can serve as an advantage to remove boron from water resources efficiently. These membranes are attractive because of the dual advantage of adsorption/filtration mechanisms. Hence, this review is devoted to discussing the capabilities of an adsorptive membrane in removing boron. This study will mainly highlight the issues of commercially available adsorptive membranes and the drawbacks of adsorbents incorporated in single-layered adsorptive membranes. The idea of layering adsorbents to form a highly adsorptive dual-layered membrane for boron removal will be proposed. The future prospects of boron removal in terms of the progress and utilization of adsorptive membranes along with recommendations for improving the techniques will also be discussed further.

Fabrication of mixed nanoceramic waste with polymeric matrix membranes for water desalting

Mixed matrix membranes were prepared by blending technique between nanoceramic powder and polyethersulfone. Nanoceramic powder (NC) as a fine powder was produced from ceramic industries. The effect of NC as an additive on the membrane matrix was studied. Increasing in NC% on polymeric blend enhances the membrane mechanical properties, where the tensile strength was 13.92 MPa with elongation of 23.67 mm for prepared blend membrane with NC 1 wt%. The highest salt rejection was about 89.3% with permeate flux of 34.6 L/m2 h for R1 membrane using NS of percentage 4 wt% and nonwoven polyester support. The increase in NS% to 6 wt % leads to an increase in the salt rejection to 94.2% after 1 h operating time. The coating was achieved using the layer by layer technique which was carried out on the membrane surface to improve the salt rejection percentage. The salt rejection was found to reach about 99.8% after such coating process; but for permeate flux, it shows a certain decrease. The flux of membrane before the coating was 23.4 L/m2 h for R2 membrane (1 wt% NC & 6 wt% NS), while after coating the flux was reduced to reach 21.6 L/m2 h.

The State-of-the-Art Functionalized Nanomaterials for Carbon Dioxide Separation Membrane

Nanocomposite membrane (NCM) is deemed as a practical and green separation solution which has found application in various fields, due to its potential to delivery excellent separation performance economically. NCM is enabled by nanofiller, which comes in a wide range of geometries and chemical features. Despite numerous advantages offered by nanofiller incorporation, fabrication of NCM often met processing issues arising from incompatibility between inorganic nanofiller and polymeric membrane. Contemporary, functionalization of nanofiller which modify the surface properties of inorganic material using chemical agents is a viable approach and vigorously pursued to refine NCM processing and improve the odds of obtaining a defect-free high-performance membrane. This review highlights the recent progress on nanofiller functionalization employed in the fabrication of gas-separative NCMs. Apart from the different approaches used to obtain functionalized nanofiller (FN) with good dispersion in solvent and polymer matrix, this review discusses the implication of functionalization in altering the structure and chemical properties of nanofiller which favor interaction with specific gas species. These changes eventually led to the enhancement in the gas separation efficiency of NCMs. The most frequently used chemical agents are identified for each type of gas. Finally, the future perspective of gas-separative NCMs are highlighted.

Highly Robust Interfacially Polymerized PA Layer on Thermally Responsive Semi-IPN Hydrogel: Toward On-Demand Tuning of Porosity and Surface Charge

Hydrogel composites with skin layer that allows fast and selective rejection of molecules possess high potential for numerous applications, including sample preconcentration for point-of-use detection and analysis. The stimuli-responsive hydrogels are particularly promising due to facile regenerability. However, poor adhesion of the skin layer due to swelling-degree difference during continuous swelling/deswelling of the hydrogel hinders its further development. In this work, a polyamide skin layer with strong adhesion was fabricated via gel-liquid interfacial polymerization (GLIP) of branched polyethyleneimine (PEI) with trimesoyl chloride (TMC) on a cross-linked N-isopropyl acrylamide hydrogel network containing dispersed poly sodium acrylate (PSA), while the traditional m-phenylenediamine (MPD)-TMC polyamide layer readily delaminates. We investigated the mechanistic design principle, which not only resulted in strong anchoring of the polyamide layer to the hydrogel surface but also enabled manipulation of the surface morphology, porosity, and surface charge by tailoring interfacial reaction conditions. The polyamide/hydrogel composite was able to withstand 100 cycles of swelling/deswelling without any delamination or a significant decrease in its rejection performance of the model dye, i.e., methylene blue. Regeneration can be done by deswelling the swollen beads at 60 °C, which also releases any loosely bound molecules together with absorbed water. This work provides insights into the development of a physically and chemically robust skin layer on various types of hydrogels for applications such as preconcentration, antifouling-coating, selective compound extraction, etc.

Tailored design of nanofiltration membranes for water treatment based on synthesis-property-performance relationships

Tailored design of high-performance nanofiltration (NF) membranes is desirable because the requirements for membrane performance, particularly ion/salt rejection and selectivity, differ among the various applications of NF technology ranging from drinking water production to resource mining. However, this customization greatly relies on a comprehensive understanding of the influence of membrane fabrication methods and conditions on membrane properties and the relationships between the membrane structural and physicochemical properties and membrane performance. Since the inception of NF, much progress has been made in forming the foundation of tailored design of NF membranes and the underlying governing principles. This progress includes theories regarding NF mass transfer and solute rejection, further exploitation of the classical interfacial polymerization technique, and development of novel materials and membrane fabrication methods. In this critical review, we first summarize the progress made in controllable design of NF membrane properties in recent years from the perspective of optimizing interfacial polymerization techniques and adopting new manufacturing processes and materials. We then discuss the property-performance relationships based on solvent/solute mass transfer theories and mathematical models, and draw conclusions on membrane structural and physicochemical parameter regulation by modifying the fabrication process to improve membrane separation performance. Next, existing and potential applications of these NF membranes in water treatment processes are systematically discussed according to the different separation requirements. Finally, we point out the prospects and challenges of tailored design of NF membranes for water treatment applications. This review bridges the long-existing gaps between the pressing demand for suitable NF membranes from the industrial community and the surge of publications by the scientific community in recent years.

2D Material Nanofiltration Membranes: From Fundamental Understandings to Rational Design

Since the discovery of 2D materials, 2D material nanofiltration (NF) membranes have attracted great attention and are being developed with a tremendously fast pace, due to their energy efficiency and cost effectiveness for water purification. The most attractive aspect for 2D material NF membranes is that, anomalous water and ion permeation phenomena have been constantly observed because of the presence of the severely confined nanocapillaries (<2 nm) in the membrane, leading to its great potential in achieving superior overall performance, e.g., high water flux, high rejection rates of ions, and high resistance to swelling. Hence, fundamental understandings of such water and ion transport behaviors are of great significance for the continuous development of 2D material NF membranes. In this work, the microscopic understandings developed up to date on 2D material NF membranes regarding the abnormal transport phenomena are reviewed, including ultrafast water and ion permeation rates with the magnitude several orders higher than that predicted by conventional diffusion behavior, ion dehydration, ionic Coulomb blockade, ion-ion correlations, etc. The state-of-the-art structural designs for 2D material NF membranes are also reviewed. Discussion and future perspectives are provided highlighting the rational design of 2D material membrane structures in the future.

Nanofiltration membrane for bio-separation: Process-oriented materials innovation

Nanofiltration (NF) with advantages of high efficiency and low-cost has attracted increasing attentions in bio-separation. However, the large-scale application is limited by the inferior molecular selectivity, low chemical stability and serious membrane fouling. Many efforts, thus, have been devoted in NF materials design for specific applications to enhance the separation efficiency of bio-products and increase membrane life-time, as well as reduce the operating cost. This review summarized the recent progress of NF applications in bio-separation, discussed various demands for NF membrane in the bio-products purification and corresponding material innovations, finally proposed several practical suggestions for future research, which provided directions and guidance toward further product development and process industrialization.

Ionization behavior of nanoporous polyamide membranes

Escalating global water scarcity necessitates high-performance desalination membranes, for which fundamental understanding of structure-property-performance relationships is required. In this study, we comprehensively assess the ionization behavior of nanoporous polyamide selective layers in state-of-the-art nanofiltration (NF) membranes. In these films, residual carboxylic acids and amines influence permeability and selectivity by imparting hydrophilicity and ionizable moieties that can exclude coions. We utilize layered interfacial polymerization to prepare physically and chemically similar selective layers of controlled thickness. We then demonstrate location-dependent ionization of carboxyl groups in NF polyamide films. Specifically, only surface carboxyl groups ionize under neutral pH, whereas interior carboxyl ionization requires pH >9. Conversely, amine ionization behaves invariably across the film. First-principles simulations reveal that the low permittivity of nanoconfined water drives the anomalous carboxyl ionization behavior. Furthermore, we report that interior carboxyl ionization could improve the water-salt permselectivity of NF membranes over fourfold, suggesting that interior charge density could be an important tool to enhance the selectivity of polyamide membranes. Our findings highlight the influence of nanoconfinement on membrane transport properties and provide enhanced fundamental understanding of ionization that could enable novel membrane design.

Performance of chemically resistant polyurea reverse osmosis membrane in the treatment of highly alkaline industrial wastewater containing sodium aluminate

The goal of the present study is to treat industrial wastewater containing sodium aluminate using a chemically inert polyurea (PU) based thin film composite (TFC) reverse osmosis (RO) membrane to promote water reclamation and zero liquid discharge (ZLD). Pretreatment was carried out to reduce the pH of the effluent from 12.5 to 7.1. The TFC RO membrane was fabricated by coating PU on Polyethersulfone (PES) substrate by interfacial polymerization (IP). The surface and cross-sectional morphologies of the membrane were characterized using scanning electron microscopy (SEM). The indigenously synthesized membrane was effective in the removal of total dissolved solids (TDS), chemical oxygen demand (COD), colour and electrical conductivity. The experiments were conducted by varying the feed composition of the wastewater. The maximum water recovery and flux were found to be 74% and 73.9 L/m^2·h. RO process using PU membrane exhibited significant potential for cost effective, safe and pollution-free treatment of sodium aluminate industrial effluent.

Sharpening Nanofiltration: Strategies for Enhanced Membrane Selectivity

Nanofiltration plays an increasingly large role in many industrial applications, such as water treatment (e.g., desalination, water softening, and fluoride removal) and resource recovery (e.g., alkaline earth metals). Energy consumption and benefits of nanofiltration processes are directly determined by the selectivity of the nanofiltration membranes, which is largely governed by pore-size distribution and Donnan effects. During operation, the separation performance of unmodified nanofiltration membranes will also be impacted (deleteriously) upon unavoidable membrane fouling. Many efforts, therefore, have been directed toward enhancing the selectivity of nanofiltration membranes, which can be classified into membrane fabrication method improvement and process intensification. This review summarizes recent developments in the field and provides guidance for potential future approaches to improve the selectivity of nanofiltration membranes.

Fabrication of High-Performance Thin-Film Composite Nanofiltration Membrane by Dynamic Calcium-Carboxyl Intra-Bridging during Post-Treatment

Widespread applications of nanofiltration (NF) and reverse osmosis (RO)-based processes for water purification and desalination call for high-performance thin-film composite (TFC) membranes. In this work, a novel and facile modification method was proposed to fabricate high-performance thin-film composite nanofiltration membrane by introducing Ca2+ in the heat post-treatment. The introduction of Ca2+ induced in situ Ca2+-carboxyl intra-bridging, leading to the embedment of Ca2+ in the polyamide (PA) layer. This post modification enhanced the hydrophilicity and surface charge of NF membranes compared to the pristine membrane. More interestingly, the modified membrane had more nodules and exhibited rougher morphology. Such changes brought by the addition of Ca2+ enabled the significant increase of water permeability (increasing from 17.9 L·m-2·h-1·bar-1 to 29.8 L·m-2·h-1·bar-1) while maintaining a high selectivity (Na2SO4 rejection rate of 98.0%). Furthermore, the intra-bridging between calcium and carboxyl imparted the NF membranes with evident antifouling properties, exhibiting milder permeability decline of 4.2% (compared to 16.7% of NF-control) during filtration of sodium alginate solution. The results highlight the potential of using Ca2+-carboxyl intra-bridging post-treatment to fabricate high-performance TFC membranes for water purification and desalination.

Polyamide nanofiltration membrane with highly uniform sub-nanometre pores for sub-1 Å precision separation

Separating molecules or ions with sub-Angstrom scale precision is important but technically challenging. Achieving such a precise separation using membranes requires Angstrom scale pores with a high level of pore size uniformity. Herein, we demonstrate that precise solute-solute separation can be achieved using polyamide membranes formed via surfactant-assembly regulated interfacial polymerization (SARIP). The dynamic, self-assembled network of surfactants facilitates faster and more homogeneous diffusion of amine monomers across the water/hexane interface during interfacial polymerization, thereby forming a polyamide active layer with more uniform sub-nanometre pores compared to those formed via conventional interfacial polymerization. The polyamide membrane formed by SARIP exhibits highly size-dependent sieving of solutes, yielding a step-wise transition from low rejection to near-perfect rejection over a solute size range smaller than half Angstrom. SARIP represents an approach for the scalable fabrication of ultra-selective membranes with uniform nanopores for precise separation of ions and small solutes.

Separating molecules or ions with sub-Angstrom scale precision is important but technically challenging. Here, the authors demonstrate that precise solute-solute separation can be achieved using polyamide membranes formed via surfactant-assembly regulated interfacial polymerization.

Ultrathin Nanofiltration Membrane from Confined Polymerization within the Nanowire Network for High Efficiency Divalent Cation Removal

Membranes with high permeance and high rejection for di- and multivalent cation removal are highly desired for efficient brackish water and industrial water treatment. In this work, we report a facile strategy for constructing ultrathin nanofiltration (NF) membranes by in situ cross-linking of amine which is confined in a network film. The network made of single-walled carbon nanotubes (SWCNTs) serves as a framework for poly(ethylene imine) (PEI) to attach and stay, facilitating the formation of a polyamine (PA) layer with high quality and controlled thickness. Benefiting from the ultrathin thickness of the SWCNT network (∼31 nm), an active layer (∼34 nm thick) comes with a high permeance of 27 L m^-2 h^-1 bar^-1 along with a high rejection of 97% to MgCl₂, 2-5 times higher than the NF membranes with the same high rejection for MgCl₂ reported so far. In addition, the SWCNT-interpenetrated PA structure endows the ultrathin NF membrane with good operational stability. This work demonstrates the capability to control the position, thickness, and even quality of the PA layer by using a confined framework and provides a feasible strategy for the fabrication of highly permeable ultrathin NF membranes with a reinforced active layer.