Synthesis and characterization of novel hybrid polysulfone/silica membranes doped with phosphomolybdic acid for fuel cell applications

Effect of Molecular Weight and Chemical Structure of Terminal Groups on the Properties of Porous Hollow Fiber Polysulfone Membranes

For the first time, polysulfones (PSFs) were synthesized with chlorine and hydroxyl terminal groups and studied for the task of producing porous hollow fiber membranes. The synthesis was carried out in dimethylacetamide (DMAc) at various excesses of 2,2-bis(4-hydroxyphenyl)propane (Bisphenol A) and 4,4'-dichlorodiphenylsulfone, as well as at an equimolar ratio of monomers in various aprotic solvents. The synthesized polymers were studied by nuclear magnetic resonance (NMR), differential scanning calorimetry, gel permeation chromatography (GPC), and the coagulation values of 2 wt.% PSF polymer solutions in N-methyl-2-pyrollidone were determined. According to GPC data, PSFs were obtained in a wide range of molecular weights M_w from 22 to 128 kg/mol. NMR analysis confirmed the presence of terminal groups of a certain type in accordance with the use of the corresponding monomer excess in the synthesis process. Based on the obtained results on the dynamic viscosity of dope solutions, promising samples of the synthesized PSF were selected to produce porous hollow fiber membranes. The selected polymers had predominantly -OH terminal groups and their molecular weight was in the range of 55-79 kg/mol. It was found that porous hollow fiber membrane from PSF with M_w 65 kg/mol (synthesized in DMAc with an excess of Bisphenol A 1%) has a high helium permeability of 45 m³/m²∙h∙bar and selectivity α (He/N₂) = 2.3. This membrane is a good candidate to be used as a porous support for thin-film composite hollow fiber membrane fabrication.

Surface-Modified Approach to Fabricate Nafion Membranes Covalently Bonded with Polyhedral Oligosilsesquioxane for Vanadium Redox Flow Batteries

An aminopropyl isobutyl polyhedral oligosilsesquioxane (NH₂-POSS) surface-modified Nafion membrane has been designed by chemical grafting for vanadium redox flow batteries (VRFBs). NH₂-POSS is a cage-like macromer consisting of an inorganic Si₈O₁₂ core surrounded by seven inert isobutyl groups and one active aminopropyl group. The sulfonic acid groups on the surface of Nafion can be activated by 1,1-carbonyldiimidazole for further modification with NH₂-POSS. Fourier transform infrared spectroscopy (FT-IR) and X-ray photoelectron spectroscopy (XPS) prove that NH₂-POSS has been successfully grafted on the surface of a Nafion 115 membrane. Although the proton conductivity decreases slightly, the organic-inorganic hybrid membranes display enhanced ion selectivity and excellent dimensional stability with lower water uptake and swelling ratio than Nafion 115. Moreover, two-dimensional-grazing incidence X-ray diffraction (2D-GIXRD) reveals that the introduction of NH₂-POSS forms a POSS layer on the surface of the membrane and narrows the space of Nafion clusters, which helps to block VO²⁺ permeation. A VRFB with the surface-modified Nafion membrane displays an outstanding performance with an average Coulombic efficiency (CE) of 98.7% and energy efficiency (EE) of 84.5% at a current density of 80 mA cm^-2, superior to those of the Nafion 115 membrane (CE = 95.7%, EE = 81.7%). Furthermore, the cell holds a high capacity retention of 49.2% after 1000 charge-discharge cycles, in contrast to that of 41.9% for the cell with Nafion 115 after only 200 cycles. The results suggest that the surface-modified hybrid membrane is a promising strategy to overcome the vanadium ion crossover in VRFBs.

Ion-Exchanged UPG-1 as Potential Electrolyte for Fuel Cells

Proton-exchange membrane fuel cells are an attractive green technology for energy production. However, one of their major drawbacks is instability of the electrolytes under working conditions (i.e., temperature and humidity). Some metal-organic frameworks (MOFs) have recently emerged as promising alternative electrolyte materials because of their higher stability (compared with the organic polymers currently used as electrolytes), proton conductivity, and outstanding porosity and versatility. Here, we present ionic exchange in a microporous zirconium phosphonate, UPG-1, as an efficient strategy to enhance its conductivity and cyclability. Thus, labile protons of the hybrid structure were successfully replaced by different alkali cations (Li⁺, Na⁺, and K⁺), leading to 2 orders of magnitude higher proton conductivity than the pristine UPG-1 (up to 2.3 × 10^-2 S·cm^-1, which is comparable with those of the commercial electrolytes). Further, the proton conductivity was strongly influenced by the MOF hydrophilicity and the polarization strength of the cation, as suggested by molecular simulation. Finally, a mixed-matrix membrane containing the best-performing material (the potassium-exchanged one) was successfully prepared, showing moderate proton conductivity (up to 8.51 × 10^-3 S·cm^-1).

Sulfonated Polysulfone/TiO2(B) Nanowires Composite Membranes as Polymer Electrolytes in Fuel Cells

New proton conducting membranes based on sulfonated polysulfone (sPSU) reinforced with TiO₂(B) nanowires (1, 2, 5 and 10 wt.%) were synthesized and characterized. TiO₂(B) nanowires were synthesized by means of a hydrothermal method by mixing TiO₂ precursor in aqueous solution of NaOH as solvent. The presence of the TiO₂(B) nanowires into the polymer were confirmed by means of Field Emission Scanning Electron Microscopy, Fourier transform infrared and X-ray diffraction. The thermal study showed an increase of almost 20 °C in the maximum temperature of sPSU backbone decomposition due to the presence of 10 wt.% TiO₂(B) nanowires. Water uptake also is improved with the presence of hydrophilic TiO₂(B) nanowires. Proton conductivity of sPSU with 10 wt.% TiO₂(B) nanowires was 21 mS cm⁻¹ (at 85 °C and 100% RH). Under these experimental conditions the power density was 350 mW cm⁻² similar to the value obtained for Nafion 117. Considering all these obtained results, the composite membrane doped with 10 wt.% TiO₂(B) nanowires is a promising candidate as proton exchange electrolyte in fuel cells (PEMFCs), especially those operating at high temperatures.

Constructing Amino-Functionalized Flower-like Metal-Organic Framework Nanofibers in Sulfonated Poly(ether sulfone) Proton Exchange Membrane for Simultaneously Enhancing Interface Compatibility and Proton Conduction

A novel flower-like MIL-53(Al)-NH₂ nanofiber (MNF) was successfully constructed, in which the electro-blown spinning Al₂O₃ nanofibers were introduced as Al precursors to coordinate with ligand in hydrothermal reaction for the formation of MOFs nanofibers. By incorporating the functional and consecutive MNFs fillers in sulfonated poly(ether sulfone) (SPES) matrix, high-performance MNFs@SPES hybrid membranes were obtained. Specifically, the peak stress strength could be strengthened to 33.42 MPa and the proton conductivity was remarkably improved to 0.201 S cm^-1 as MNFs content increased to 5 wt %, achieving a simultaneous improvement on proton conduction and membrane stability. The highly promoted performance could be ascribed to the synergy advantages of unique structure and amino modification of MNFs: (1) The flower-like nanofiber structure of MNFs with high surface area could be beneficial to construct long-range and compatible interfaces between MNFs and SPES matrix, leading to sufficient continuous proton pathways as well as strengthened stability for the hybrid membrane. (2) The hydrophilic MNFs rendered the hybrid membrane with sufficient water retention for proton transfer via Vehicle mechanism. (3) Functional -NH₂ groups of MNFs and -SO₃H groups of SPES were consecutively and tightly bonded via acid-base electrostatic interactions, which further accelerated the proton conduction via Grotthuss hopping mechanism and effectively suppressed the methanol penetration in the meanwhile for the MNFs@SPES hybrid membranes.

Polyoxometalate-Polymer Hybrid Materials as Proton Exchange Membranes for Fuel Cell Applications

As one of the most efficient pathways to provide clean energy, fuel cells have attracted great attention in both academic and industrial communities. Proton exchange membranes (PEMs) or proton-conducting electrolytes are the key components in fuel cell devices, which require the characteristics of high proton conductivity as well as high mechanical, chemical and thermal stabilities. Organic-inorganic hybrid PEMs can provide a fantastic platform to combine both advantages of two components to meet these demands. Due to their extremely high proton conductivity, good thermal stability and chemical adjustability, polyoxometalates (POMs) are regarded as promising building blocks for hybrid PEMs. In this review, we summarize a number of research works on the progress of POM-polymer hybrid materials and related applications in PEMs. Firstly, a brief background of POMs and their proton-conducting properties are introduced; then, the hybridization strategies of POMs with polymer moieties are discussed from the aspects of both noncovalent and covalent concepts; and finally, we focus on the performance of these hybrid materials in PEMs, especially the advances in the last five years. This review will provide a better understanding of the challenges and perspectives of POM-polymer hybrid PEMs for future fuel cell applications.

New series of organic–inorganic polymer nanocomposite membranes for fuel cell applications

Flexible organic–inorganic polymer nanocomposite membranes with uniformly distributed metal oxide nanoparticles were prepared using sulfonated poly(ether ether ketone) (SPEEK) as a base material and praseodymium oxide (PSO) as an inorganic additive. The degree of sulfonation of SPEEK was determined by proton nuclear magnetic resonance (NMR) analysis and found to be 60%. The characteristic properties of the polymer nanocomposite membranes were examined by thermogravimetric analysis, X-ray diffraction, ion exchange capacity, water uptake ability, and proton conductivity. The incorporation of metal oxide into the polymer matrix was confirmed by scanning electron microscope with energy dispersive X-ray spectroscopy and X-ray diffraction analyses. The nanocomposite membrane exhibits good thermal stability when compared to that of the pristine membrane and SPEEK with 10 wt% of PSO loading was found to be stable up to 450°C. The assessment of polymer electrolyte membrane is accomplished by fabricating membrane electrode assemblies of pure SPEEK and SP-PSO-10 membranes and the latter produced maximum peak power density of 622 mW cm−2. The constructed SPEEK/PSO nanocomposite membranes offered superior physicochemical properties while applying these materials in an H2-O2 fuel cell.

A highly proton-/vanadium-selective perfluorosulfonic acid membrane for vanadium redox flow batteries

The polar clusters of Nafion are blocked by the incorporation of the nanohybrid, which contributes to suppress vanadium ions crossover.

One-pot facile simultaneous in situ synthesis of conductive Ag–polyaniline composites using Keggin and Preyssler-type phosphotungstates

Two heteropolytungstate structures, Keggin (H₃PW₁₂O₄₀) and Preyssler (H₁₄[NaP₅W₃₀O₁₁₀]), were used to synthesize conductive silver nanoparticle–polyaniline–heteropolytungstate (AgNPs–PAni–HPW) nanocomposites. During the oxidative polymerization of aniline, heteropolyblue was generated and served as the reducing agent to stabilize and distribute AgNPs within “PAni–Keggin” and “PAni–Preyssler” matrixes as well as on their surfaces. The prepared nanocomposites and AgNPs were characterized using UV-visible (UV-Vis) and Fourier-transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD), pore size distribution BET, scanning electron microscopy (SEM), and transmission electron microscopy (TEM). UV-Vis results showed different stages of the formation of metal NPs embedded in the polymer–HPW composites, and FT-IR spectra presented characteristic bands of PAni, Keggin and Preyssler anions in the composites confirming no changes in their structures. The presence of AgNPs and an intensely crystalline matrix were confirmed by the XRD pattern. The BET surface areas were found to be 38.426 m² g⁻¹ for “AgNPs–PAni–Keggin” and 29.977 m² g⁻¹ for “AgNPs–PAni–Preyssler” nanocomposites with broad distributions of meso-porous structure for both nanocomposites. TEM and SEM images confirmed that the type of heteropolyacids affected the size of AgNPs. This is the first report that uses Keggin and Preyssler-type heteropolytungstate to synthesize “AgNPs–PAni–HPW” nanocomposites in an ambient condition through a low-cost, facile, one-pot, environmentally friendly and simultaneous in situ oxidative polymerization protocol.

Two heteropolytungstate structures, (a) Keggin (H₃PW₁₂O₄₀) and (b) Preyssler (H₁₄(NaP₅W₃₀O₁₁₀]), have been used to synthesize conductive silver nanoparticle–polyaniline–heteropolytungstate, (AgNPs–PAni–HPW) nanocomposites.

Engineering design of a biofilm formed on a pH-sensitive ZnO/PSf nanocomposite membrane with antibacterial properties

The interaction between the membrane and BSA at different pHs influences the biofilm formed on the membrane after which other filtration steps are performed in the presence of the engineered and pH sensitive membrane.