Polyamide-imide hollow fiber membranes crosslinked with amine-appended inorganic networks for application in solvent-resistant nanofiltration under low operating pressure

Effect of organoclay on the physical properties of colorless and transparent copoly(amide imide) nanocomposites

Copoly(amic acid) was prepared using the diamine monomer N,N'-[2,2'-bis(trifluoromethyl)-4,4'-biphenylene]bis(4-aminobenzamide) (TFAB) and the anhydride monomers 4,4'-(hexafluoro-isopropylidene)diphthalic anhydride (6FDA) and 4,4'-biphthalic anhydride (BPA). Thereafter, a colorless and transparent copoly(amide imide) (Co-CPAI) film was synthesized through various heat treatments. Co-CPAI hybrid films with a TFAB : 6FDA : BPA molar ratio of 1 : 0.5 : 0.5 were subsequently fabricated using organically modified hectorite (STN) with various contents ranging from 0 to 7 wt% via the solution intercalation method. Finally, the thermomechanical properties, clay dispersion, and optical transmittance of the hybrid films were investigated. The results of wide-angle X-ray diffractometry and transmission electron microscopy demonstrated good dispersion at low clay loadings; however, clay agglomeration was observed above a certain critical STN content. At the critical STN content of 3 wt%, the clay was evenly distributed in the matrix with a nanoscale thickness of approximately 10 nm. Hybrid films containing 3 wt% STN showed excellent thermomechanical properties. Beyond this critical clay content, the physical properties of the films decreased because of the agglomeration of excess clay. Regardless of the clay content, however, the optical properties of the hybrid films remained constant, and their yellow indices, which ranged from 2 to 4, indicated excellent colorless transparency.

Colorless and transparent poly(amide imide) nanocomposites containing organically modified hectorite

Polyamic acid (PAA) was synthesized using the diamine monomer N,N'-[2,2'-bis(trifluoromethyl)-4,4'-biphenylene]bis(4-aminobenzamide) and dianhydride monomer 4,4'-oxydiphthalic anhydride. Colorless and transparent poly(amide imide) (CPAI) hybrid films were prepared via multi-step thermal imidization of PAA in which various contents of nano-filler were dispersed. The CPAI hybrid films were prepared by dispersing organoclay STN, which was obtained by organically modifying hectorite, in CPAI by solution intercalation with various contents ranging from 1 to 7 wt%. The thermomechanical properties, morphologies, and optical transparencies of the obtained CPAI hybrid films were investigated based on the dispersed STN content, and the results were compared. Some of the clay in the CPAI hybrid film were agglomerated, which was observed using a transmission electron microscope; however, most clays were well-dispersed, with a nano-size of less than 10 nm. The best thermomechanical properties of the CPAI hybrid film were exhibited with an STN content of 3 wt%, but these properties decreased above the critical content. The coefficients of thermal expansion of all the hybrid films were below 20 ppm per °C regardless of the amount of STN, and the yellow index was 1-2 even when the STN content increased to 7 wt%.

Hollow Fiber Membrane for Organic Solvent Nanofiltration: A Mini Review

Organic solvents take up 80% of the total chemicals used in pharmaceutical and related industries, while their reuse rate is less than 50%. Traditional solvent treatment methods such as distillation and evaporation have many disadvantages such as high cost, environmental unfriendliness, and difficulty in recovering heat-sensitive, high-value molecules. Organic solvent nanofiltration (OSN) has been a prevalent research topic for the separation and purification of organic solvent systems since the beginning of this century with the benefits of no-phase change, high operational flexibility, low cost, as well as environmental friendliness. Especially, hollow fiber (HF) OSN membranes have gained a lot of attention due to their high packing density and easy scale-up as compared with flat-sheet OSN membranes. This paper critically reviewed the recent research progress in the preparation of HF OSN membranes with high performance, including different materials, preparation methods, and modification treatments. This paper also predicts the future direction of HF OSN membrane development.

Graphene Oxide-Based Membranes Intercalated with an Aromatic Crosslinker for Low-Pressure Nanofiltration

Graphene oxide (GO), a carbonaceous 2D nanomaterial, has received significant interest as a next-generation membrane building block. To fabricate high-performance membranes, an effective strategy involves stacking GO nanosheets in laminated structures, thereby creating unique nanochannel galleries. One outstanding merit of laminar GO membranes is that their permselectivity is readily tunable by tailoring the size of the nanochannels. Here, a high-performance GO-based nanofiltration membrane was developed by intercalating an aromatic crosslinker, α,α/-dichloro-p-xylene (DCX), between the layers in laminated GO nanosheets. Owing to the formation of strong covalent bonds between the crosslinker and the GO, the resulting GO laminate membrane exhibited outstanding structural stability. Furthermore, due to the precisely controlled and enlarged interlayer spacing distance of the developed DCX-intercalated GO membrane, it achieved an over two-fold enhancement in water permeability (11 ± 2 LMH bar^-1) without sacrificing the rejection performance for divalent ions, contrary to the case with a pristine GO membrane.

An Implantable Magneto-Responsive Poly(aspartamide) Based Electrospun Scaffold for Hyperthermia Treatment

When exposed to an alternating magnetic field, superparamagnetic nanoparticles can elicit the required hyperthermic effect while also being excellent magnetic resonance imaging (MRI) contrast agents. Their main drawback is that they diffuse out of the area of interest in one or two days, thus preventing a continuous application during the typical several-cycle multi-week treatment. To solve this issue, our aim was to synthesise an implantable, biodegradable membrane infused with magnetite that enabled long-term treatment while having adequate MRI contrast and hyperthermic capabilities. To immobilise the nanoparticles inside the scaffold, they were synthesised inside hydrogel fibres. First, polysuccinimide (PSI) fibres were produced by electrospinning and crosslinked, and then, magnetitc iron oxide nanoparticles (MIONs) were synthesised inside and in-between the fibres of the hydrogel membranes with the well-known co-precipitation method. The attenuated total reflectance Fourier-transform infrared spectroscopy (ATR-FTIR) investigation proved the success of the chemical synthesis and the presence of iron oxide, and the superconducting quantum interference device (SQUID) study revealed their superparamagnetic property. The magnetic hyperthermia efficiency of the samples was significant. The given alternating current (AC) magnetic field could induce a temperature rise of 5 °C (from 37 °C to 42 °C) in less than 2 min even for five quick heat-cool cycles or for five consecutive days without considerable heat generation loss in the samples. Short-term (1 day and 7 day) biocompatibility, biodegradability and MRI contrast capability were investigated in vivo on Wistar rats. The results showed excellent MRI contrast and minimal acute inflammation.

Polybenzimidazole Membrane Crosslinked with Epoxy-Containing Inorganic Networks for Organic Solvent Nanofiltration and Aqueous Nanofiltration under Extreme Basic Conditions

In this study, a novel polybenzimidazole (PBI)-based organic solvent nanofiltration (OSN) membrane possessing excellent stability under high pH condition was developed. To improve the chemical stability, the pristine PBI membrane was crosslinked with a silane precursor containing an epoxy end group. In detail, hydrolysis and condensation reaction of methoxysilane in the 3-glycidyloxypropyl trimethoxysilane (GPTMS) yields organic–inorganic networks within the PBI membrane structure. At the same time, the epoxy end groups on the organosiloxane network (Si–O–Si) reacted with amine groups of PBI to complete the crosslinking. The resulting crosslinked PBI membrane exhibited a good stability upon exposure to organic solvents and was not decomposed even in basic solution (pH 13). Our membrane showed an ethanol permeance of 27.74 LMHbar⁻¹ together with a high eosin Y rejection of >90% under 10 bar operation pressure at room temperature. Furthermore, our PBI membrane was found to be operational even under an extremely basic condition, although the effective pore size was slightly enlarged due to the pore swelling effect. The results suggest that our membrane is a promising candidate for OSN application under basic conditions.

New Membrane-Forming Aromatic Co-Poly(amide-imide)s: Influence of the Chemical Structure on the Morphological, Thermal and Transport Properties

Polymer film membranes are used to solve specific separation problems that dictate structural requirements. Structural and morphological parameters of film membranes based on glassy polyheteroarylenes can be controlled in the process of preparation from solutions that opens up prospects for obtaining structured membranes required for targeted separation. In the case of aromatic poly(amide-imide)s, the possibility of controlling film formation and structure virtually has not been studied. In the present work, a series of homologous co-poly(amide-imide)s differing in the number of repeating units with carboxyl-substituted aromatic fragments was synthesized by polycondensation. Comparative analysis of the processes of formation of membranes with different morphologies based on these polymers under equal conditions was performed. New information was obtained about the influence of the amounts of carboxyl groups and the residual solvent on structural properties of asymmetric membranes. The influence of these factors on transport properties of dense membranes under pervaporation conditions was studied. It was demonstrated that in the case of carboxyl-containing poly(amide-imide)s, the domains formed during film preparation had a significant effect on membrane properties.

Electrostatic-modulated interfacial polymerization toward ultra-permselective nanofiltration membranes

Interfacial polymerization (IP) is a platform technology for ultrathin membranes. However, most efforts in regulating the IP process have been focused on short-range H-bond interaction, often leading to low-permselective membranes. Herein, we report an electrostatic-modulated interfacial polymerization (eIP) via supercharged phosphate-rich substrates toward ultra-permselective polyamide membranes. Phytate, a natural strongly charged organophosphate, confers high-density long-range electrostatic attraction to aqueous monomers and affords tunable charge density by flexible metal-organophosphate coordination. The electrostatic attraction spatially enriches amine monomers and temporally decelerates their diffusion into organic phase to be polymerized with acyl chloride monomers, triggering membrane sealing and inhibiting membrane growth, thus generating polyamide membranes with reduced thickness and enhanced cross-linking. The optimized nearly 10-nm-thick and highly cross-linked polyamide membrane displays superior water permeance and ionic selectivity. This eIP approach is applicable to the majority of conventional IP processes and can be extended to fabricate a variety of advanced membranes from polymers, supermolecules, and organic framework materials.

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Electrostatic-modulated interfacial polymerization is proposed for the first time

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Electrostatic attraction regulates the spatial-temporal distribution of amine monomers

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Monomer regulation leads to reduced thickness and enhanced cross-linking of membrane

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Ultrathin and highly cross-linked polyamide membrane displays superior permselectivity

In-situ coating TiO2 surface by plant-inspired tannic acid for fabrication of thin film nanocomposite nanofiltration membranes toward enhanced separation and antibacterial performance

A major issue hindering development of thin film nanocomposite (TFN) nanofiltration (NF) membrane is the interfacial defects induced by nanomaterial aggregation in top layer. Although various nanomaterials surface modification strategies have been developed to eliminate the interfacial defects, they usually involve extra modification steps and complex post-treatments. Inspired by the substrate-independent coating ability of tannic acid (TA) and the fact that the phenolic hydroxyl groups in TA can react with acyl chloride group in trimesoyl chloride, a TA coating solution containing TiO₂ nanoparticles was used as an aqueous phase of interfacial polymerization to prepare interfacial modified TFN NF membranes in this study. Surface modification of TiO₂ nanoparticles and interfacial polymerization can be carried out in a single step without any extra pre-modification step. It was found that the TA coating on TiO₂ nanoparticles surface could decrease TiO₂ aggregations and enhance interfacial compatibility between TiO₂ and polyester matrix. The TFN NF membrane prepared at a TiO₂ loading of 0.020 wt% exhibited a pure water flux of 28.8 L m^-2 h^-1 (284% higher than that of the controlled TFC membrane), and possessed enhanced NaCl and Na₂SO₄ rejections of 57.9% and 94.6%, respectively, breaking through the trade-off between permeability and selectivity.

Finding Solvent for Polyamide 11 Using a Computer Software

The solvent finding step has always been a time-consuming job in chemical-involved processes. The source of difficulty mainly comes from the trial-and-errors, as a repetitive process of chosing solvents and mixing them in different proportions. Computers are good at doing repetitive processes; however, they can only deal with numerical values, rather than qulitative scales. Numerification of qualitative parameters (like solubility) has already been introduced. The most recent one is the Hansen solubility parameters (HSPs). Using the HSPs could provide a solvent or solvent-mixture. In our previous study, we introduced a computer-aided model and a software to find a solvent mixture. In this study, we have used the computer-aided solvent selection model to find some solvent mixtures for polyamide 11, a biobased polymer which has attracted enormous attention recently. Using this numerical model significantly diminished the time of solvent development experimentation by decreasing the possible/necessary trials.

Novel β-CD@ZIF-8 Nanoparticles-Doped Poly(m-phenylene isophthalamide) (PMIA) Thin-Film Nanocomposite (TFN) Membrane for Organic Solvent Nanofiltration (OSN)

Organic solvent nanofiltration (OSN) membranes are always troubled by the "trade-off" effect between solvent flux and solute rejection. Hence, a rapid, convenient, and effective way to synthesize novel β-cyclodextrin-enhanced zeolite imidazole framework-8 (β-CD@ZIF-8) nanoparticles was first proposed and the nanoparticles were doped into both selective layer and poly(m-phenylene isophthalamide) support for fabricating thin-film nanocomposite membranes. Transmission/scanning electron microscopy images and X-ray photoelectron spectroscopy results demonstrate the successful synthesis of β-CD@ZIF-8. Atomic force microscopy images illustrate the more rougher surface compared to the pristine membrane, while the pure acetone flux reached 62.3 ± 2.3 L m^-2 h^-1, and Rose Bengal rejection achieved 96.6 ± 1.8 and 94.5 ± 0.5% in methanol (MeOH) and tetrahydrofuran at 0.6 MPa, respectively, when the dosage was 0.05% (w/v). The molecular weight cutoff around 574 Da of PPA2505 containing β-CD@ZIF-8 in both support and selective layers shows the optimum properties and outstanding OSN performances in erythromycin concentration and purification in MeOH and butyl acetate. Additionally, polyimide nanofiber and the formed net structure may offer a potential way to fabricate "ultrathin" film in the OSN industry.

Green Layer-by-Layer Method for the Preparation of Polyacrylonitrile-Supported Zinc Benzene-1,4-dicarboxylic Acid Membranes

Ultrafiltration-level polyacrylonitrile (PAN) flat sheet membranes were chemically modified through cross-linking and hydrolysis to provide a suitable surface for the growth of a selective layer composed of a Zn benzene-1,4-dicarboxylic acid (Zn(BDC)) metal-organic framework (MOF). Unlike typical membrane modification methods or conventional MOF synthesis procedures, deionized (DI) water was the only solvent used for each of the modification steps. To better understand the layer-by-layer MOF growth process, several MOF growth conditions were also studied, including the effects of solution concentration, growth temperature, membrane immersion time and the number of layers. Subsequently, organic solvent nanofiltration (OSN) was used to test the effectiveness of the modifications and compare the performances of the fabricated membranes. With the appropriate combination of the MOF growth conditions, the layer-by-layer method was used to produce an OSN membrane with an isopropanol permeance of 2.39 L m^-2  h^-1  bar^-1 and an 86 % rejection of the dye Brilliant Blue R (M_w 825.97 g mol^-1 ).

The Selectivity Challenge in Organic Solvent Nanofiltration: Membrane and Process Solutions

Recent development of organic solvent nanofiltration (OSN) materials has been overwhelmingly directed toward tight membranes with ultrahigh permeance. However, emerging research into OSN applications is suggesting that improved separation selectivity is at least as important as further increases in membrane permeance. Membrane solutions are being proposed to improve selectivity, mostly by exploiting solute/solvent/membrane interactions and by fabricating tailored membranes. Because achieving a perfect separation with a single membrane stage is difficult, process engineering solutions, such as membrane cascades, are also being advocated. Here we review these approaches to the selectivity challenge, and to clarify our analysis, we propose a selectivity figure of merit that is based on the permselectivity between the two solutes undergoing separation as well as the ratio of their molecular weights.

One-Step Transformation from Hierarchical-Structured Superhydrophilic NF Membrane into Superhydrophobic OSN Membrane with Improved Antifouling Effect

The hierarchical-structured superhydrophilic poly(ethylenimine)/poly(acrylic acid) (PEI/PAA)calcium silicate hydrate (CSH) multilayered membranes (PEI/PAA-CSH)n were prepared as aqueous nanofiltration (NF) membrane, and then they were transformed into superhydrophobic organic solvent nanofiltration (OSN) membranes by one-step modification of trimethylperfluorinatedsilane (PFTS). Investigation on surface structures and properties of these multilayered membranes (PEI/PAA-CSH)n indicated that the hierarchical-structured (PEI/PAA-CSH)n multilayered membrane produced by in situ incorporation of CSH aggregates into PEI/PAA multilayers facilitated its one-step transformation from superhydrophilicity into superhydrophobicity. Both of the superwetting membranes showed better nanofiltration performances for retention of dyes of water and ethanol solution, respectively. Moreover, the long-term performance and antifouling behaviors, investigated by retention of methyl blue (MB), bovine serum albumin (BSA), and humic acid (HA) aqueous water solution and nonaqueous ethanol solution indicated that both of the superhydrophilic and superhydrophobic membrane showed higher stability and excellent antifouling property.