CO2-philic PBEM-g-POEM comb copolymer membranes: Synthesis, characterization and CO2/N2 separation

Polymer-Infiltrated Metal-Organic Frameworks for Thin-Film Composite Mixed-Matrix Membranes with High Gas Separation Properties

Thin-film composite mixed-matrix membranes (TFC-MMMs) have potential applications in practical gas separation processes because of their high permeance (gas flux) and gas selectivity. In this study, we fabricated a high-performance TFC-MMM based on a rubbery comb copolymer, i.e., poly(2-[3-(2H-benzotriazol-2-yl)-4-hydroxyphenyl] ethyl methacrylate)-co-poly(oxyethylene methacrylate) (PBE), and metal-organic framework MOF-808 nanoparticles. The rubbery copolymer penetrates through the pores of MOF-808, thereby tuning the pore size. In addition, the rubbery copolymer forms a defect-free interfacial morphology with polymer-infiltrated MOF-808 nanoparticles. Consequently, TFC-MMMs (thickness = 350 nm) can be successfully prepared even with a high loading of MOF-808. As polymer-infiltrated MOF is incorporated into the polymer matrix, the PBE/MOF-808 membrane exhibits a significantly higher CO₂ permeance (1069 GPU) and CO₂/N₂ selectivity (52.7) than that of the pristine PBE membrane (CO₂ permeance = 431 GPU and CO₂/N₂ selectivity = 36.2). Therefore, the approach considered in this study is suitable for fabricating high-performance thin-film composite membranes via polymer infiltration into MOF pores.

Recent Advances of Polymeric Membranes in Tackling Plasticization and Aging for Practical Industrial CO2/CH4 Applications—A Review

Membranes are a promising technology for bulk CO₂ separation from natural gas mixtures due to their numerous advantages. Despite the numerous fundamental studies on creating better quality membrane efficiency, scaling up the research work for field testing requires huge efforts. The challenge is to ensure the stability of the membrane throughout the operation while maintaining its high performance. This review addresses the key challenges in the application of polymeric technology for CO₂ separation, focusing on plasticization and aging. A brief introduction to the properties and limitations of the current commercial polymeric membrane is first deliberated. The effect of each plasticizer component in natural gas towards membrane performance and the relationship between operating conditions and the membrane efficiency are discussed in this review. The recent technological advancements and techniques to overcome the plasticization and aging issues covering polymer modification, high free-volume polymers, polymer blending and facilitated transport membranes (FTMs) have been highlighted. We also give our perspectives on a few main features of research related to polymeric membranes and the way forwards. Upcoming research must emphasize mixed gas with CO₂ including minor condensable contaminants as per real natural gas, to determine the competitive sorption effect on CO₂ permeability and membrane selectivity. The effects of pore blocking, plasticization and aging should be given particular attention to cater for large-scale applications.

Substrate-independent three-dimensional polymer nanosheets induced by solution casting

Nanosheets are important structures usually composed of inorganic materials, such as metals, metal oxides, and carbon. Their creation typically involves hydrothermal, electrochemical or microwave processes. In this study, we report a novel formation mechanism of 3D polymer nanosheets via facile solution casting using a comb copolymer consisting of poly(ethylene glycol) behenyl ether methacrylate and poly(oxyethylene) methacrylate (PEGBEM–POEM). Controlling the composition of comb copolymer yielded nanosheets with different packing density and surface coverage. Interestingly, the structure exhibits substrate independence as confirmed by glass, inorganic wafer, organic filter paper, and porous membrane. The formation of 3D nanosheets was investigated in detail using coarse-grained molecular dynamics simulations. The obtained polymer nanosheets were further utilized as templates for inorganic nanosheets, which exhibit high conductivity owing to interconnectivity, and hence have promising electronic and electrochemical applications.

Unprecedented substrate-independent polymeric 3D nanosheets were induced via simple solution casting using PEGBEM–POEM comb copolymer. A possible mechanism is the change in the polymer–solvent interactions on the surface.

Synthesis, Characterization, and CO2/N2 Separation Performance of POEM-g-PAcAm Comb Copolymer Membranes

Alcohol-soluble comb copolymers were synthesized from rubbery poly(oxyethylene methacrylate) (POEM) and glassy polyacrylamide (PAcAm) via economical and facile free-radical polymerization. The synthesis of comb copolymers was confirmed by Fourier-transform infrared and proton nuclear magnetic resonance spectroscopic studies. The bicontinuous microphase-separated morphology and amorphous structure of comb copolymers were confirmed by wide-angle X-ray scattering, differential scanning calorimetry, and transmission electron microscopy. With increasing POEM content in the comb copolymer, both CO₂ permeability and CO₂/N₂ selectivity gradually increased. A mechanically strong free-standing membrane was obtained at a POEM:PAcAm ratio of 70:30 wt%, in which the CO₂ permeability and CO₂/N₂ selectivity reached 261.7 Barrer (1 Barrer = 10⁻¹⁰ cm³ (STP) cm cm⁻² s⁻¹ cmHg⁻¹) and 44, respectively. These values are greater than those of commercially available Pebax and among the highest separation performances reported previously for alcohol-soluble, all-polymeric membranes without porous additives. The high performances were attributed to an effective CO₂-philic pathway for the ethylene oxide group in the rubbery POEM segments and prevention of the N₂ permeability by glassy PAcAm chains.

CO₂-Philic Thin Film Composite Membranes: Synthesis and Characterization of PAN-r-PEGMA Copolymer

In this work, we report the successful fabrication of CO₂-philic polymer composite membranes using a polyacrylonitrile-r-poly(ethylene glycol) methyl ether methacrylate (PAN-r-PEGMA) copolymer. The series of PAN-r-PEGMA copolymers with various amounts of PEG content was synthesized by free radical polymerization in presence of AIBN initiator and the obtained copolymers were used for the fabrication of composite membranes. The synthesized copolymers show high molecular weights in the range of 44–56 kDa. We were able to fabricate thin film composite (TFC) membranes by dip coating procedure using PAN-r-PEGMA copolymers and the porous PAN support membrane. Scanning electron microscopy (SEM) and atomic force microscopy (AFM) were applied to analyze the surface morphology of the composite membranes. The microscopy analysis reveals the formation of the defect free skin selective layer of PAN-r-PEGMA copolymer over the porous PAN support membrane. Selective layer thickness of the composite membranes was in the range of 1.32–1.42 μm. The resulting composite membrane has CO₂ a permeance of 1.37 × 10⁻¹ m³/m²·h·bar and an ideal CO₂/N₂, selectivity of 65. The TFC membranes showed increasing ideal gas pair selectivities in the order CO₂/N₂ > CO₂/CH₄ > CO₂/H₂. In addition, the fabricated composite membranes were tested for long-term single gas permeation measurement and these membranes have remarkable stability, proving that they are good candidates for CO₂ separation.

Fabrication of Polyimide Membrane Incorporated with Functional Graphene Oxide for CO2 Separation: The Effects of GO Surface Modification on Membrane Performance

Two kinds of isocyanate were used to modify graphene oxide (GO) samples. Then, polyimide (PI) hybrid membranes containing GO and modified GO were prepared by in situ polymerization. The permeation of CO₂ and N₂ was studied using these novel membranes. The morphology experiments showed that the isocyanate groups were successfully grafted on the surface of GO by replacement of the oxygen-containing functional groups. After modification, the surface polarity of the GO increased, and more defect structures were introduced into the GO surface. This resulted in a good distribution of more modified GO samples in the PI polymer matrix. Thus, the PI hybrid membranes incorporated by modified GO samples showed a high gas permeability and ideal selectivity of membranes. In addition, enhancement of the selectivity due to the solubility of CO₂ played a major role in the increase in the separation performance of the hybrid membranes for CO₂, although the diffusion coefficients for CO₂ also increased. Both the higher condensability and the strong affinity between CO₂ molecules and GO in the polymer matrix caused an enhancement of the solubility selectivity higher than the diffusion selectivity after GO surface modification.

Enhanced CO2 separation performance of P(PEGMA-co-DEAEMA-co-MMA) copolymer membrane through the synergistic effect of EO groups and amino groups

PEDM copolymer membrane showed excellent gas separation performance through synergistic effect of EO and amino.