High performance thin-film composite membranes with mesh-reinforced hydrophilic sulfonated polyphenylenesulfone (sPPSU) substrates for osmotically driven processes

Effect of Polyethylene Glycol Additive on the Structure and Performance of Fabric-Reinforced Thin Film Composite

Fabric-reinforced thin film composite (TFC) membranes exhibit outstanding mechanical durability over free-standing membranes for commercial applications. In this study, polyethylene glycol (PEG) was incorporated to modify the polysulfone (PSU) supported fabric-reinforced TFC membrane for forward osmosis (FO). The effects of PEG content and molecular weight on the structure, material property and FO performance of the membrane were investigated comprehensively, and the corresponding mechanisms were revealed. The membrane prepared by using 400 g/mol PEG exhibited better FO performances than those of membranes with 1000 and 2000 g/mol PEG, and 20 wt.% was demonstrated to be the optimal PEG content in the casting solution. The permselectivity of the membrane was further improved by reducing the PSU concentration. The optimal TFC-FO membrane had a water flux (Jw) of 25.0 LMH using deionized (DI) water feed and 1 M NaCl draw solution, and the specific reverse salt flux (Js/Jw) was as low as 0.12 g/L. The degree of internal concentration polarization (ICP) was significantly mitigated. The membrane behaved superior to the commercially available fabric-reinforced membranes. This work provides a simple and low-cost approach in the development TFC-FO membrane and shows great potential in the large-scale production for practical applications.

Design Strategies for Forward Osmosis Membrane Substrates with Low Structural Parameters-A Review

This article reviews the many innovative strategies that have been developed to specifically design the support layers of forward osmosis (FO) membranes. Forward osmosis (FO) is one of the most viable separation technologies to treat hypersaline wastewater, but its successful deployment requires the development of new membrane materials beyond existing desalination membranes. Specifically, designing the FO membrane support layers requires new engineering techniques to minimize the internal concentration polarization (ICP) effects encountered in cases of FO. In this paper, we have reviewed several such techniques developed by different research groups and summarized the membrane transport properties corresponding to each approach. An important transport parameter that helps to compare the various approaches is the so-called structural parameter (S-value); a low S-value typically corresponds to low ICP. Strategies such as electrospinning, solvent casting, and hollow fiber spinning, have been developed by prior researchers-all of them aimed at lowering this S-value. We also reviewed the quantitative methods described in the literature, to evaluate the separation properties of FO membranes. Lastly, we have highlighted some key research gaps, and provided suggestions for potential strategies that researchers could adopt to enable easy comparison of FO membranes.

Crumpled Globule-Heterotextured Polyamide Membrane Interlayered with Protein-Polyphenol Nanoaggregates for Enhanced Forward Osmosis Performance

Surface modulation of polyamide structures and the development of nanochanneled membranes with excellent water transport properties are crucial for the separation performance enhancement of thin-film composite membranes. Here, we demonstrate the fabrication of a modular nanochannel-integrated polyamide network on a nanoporous interlayer membrane comprising Mxene-reinforced protein-polyphenol nanoaggregates. The research indicates that the confined growth of the polyamide matrix inside this hydrophilic sub-10 nm nanochannel nanoporous intermediate layer stiffened the interfacial channels, leading to the formation of a polyamide layer with a spatial distribution of a network of unique 3D crumpled globule-like nanostructures. The high specific surface area of such a morphology bestowed the membrane with increased filtration area while facilitating the nanofluidic transport of water molecules through the nanochanneled membrane structure, leading to enhanced water flux of up to 26.6 L m^-2 h^-1 (active layer facing the feed solution) and 41.0 L m^-2 h^-1 (active layer facing the draw solution) using 1.0 M NaCl as the draw solution. The membrane equally exhibited good treatment for organic solvent forward osmosis filtration and typical seawater desalination. Moreover, the hierarchical nanostructures induced antimicrobial activity by effectively reducing the biofilm formation of Gram-negative Escherichia coli bacteria. This work provides significant insights into the interfacial engineering and compatibility of the nanomaterials and the polymers in interlayer mixed-matrix membranes, which are environmentally sustainable and cost-effective for the fabrication of advanced forward osmosis membranes for water purification and osmotic energy applications.

Incorporation of lanthanum particles to polyethersulfone ultrafiltration membrane for specific phosphorus uptake: Method comparison and performance assessment

It is known that phosphorus is a major contributor to the occurrence of eutrophication. As such, it is of importance to remove it from water. Nanofiltration (NF) has low phosphorus selectivity and requires a relatively high pressure to achieve the separation, though it is capable of removing phosphorus. In this paper, we report our findings of method development on fabrication and application of a lanthanum (La)-incorporated polyethersulfone (PES)/sulfonated polyphenylenesulfone membrane for phosphorus treatment. The performances of membranes fabricated by the in situ and ex situ methods were examined in a series of batch adsorption and dead-end filtration experiments. The membrane fabricated by the in situ method demonstrated higher adsorption capacity (48.0 mg/g), faster kinetics (equilibrium in 6 h) and higher water permeance (>100 LMH/bar), which outperformed that by the ex situ method. Furthermore, the PES/La (in situ) membrane showed a comparable phosphate removal with a much higher permeance (about 20 times) than the NF90 (a nanofiltration commercial membrane). Moreover, the multiple cycles of filtration study showed that the membrane was reused satisfactorily in treating low-phosphate contaminated water and meeting the stringent phosphate standard limit of 0.15 mg/L. The removal of phosphate by the membranes was attributed to the mechanisms of ion exchange and electrostatic attraction/complexation. The study reported here provides a better approach in fabrication of functionalized membrane for water treatment, such as phosphate removal in either batch adsorption or membrane filtration process.

State-of-the-Art and Opportunities for Forward Osmosis in Sewage Concentration and Wastewater Treatment

The application of membrane technologies for wastewater treatment to recover water and nutrients from different types of wastewater can be an effective strategy to mitigate the water shortage and provide resource recovery for sustainable development of industrialisation and urbanisation. Forward osmosis (FO), driven by the osmotic pressure difference between solutions divided by a semi-permeable membrane, has been recognised as a potential energy-efficient filtration process with a low tendency for fouling and a strong ability to filtrate highly polluted wastewater. The application of FO for wastewater treatment has received significant attention in research and attracted technological effort in recent years. In this review, we review the state-of-the-art application of FO technology for sewage concentration and wastewater treatment both as an independent treatment process and in combination with other treatment processes. We also provide an outlook of the future prospects and recommendations for the improvement of membrane performance, fouling control and system optimisation from the perspectives of membrane materials, operating condition optimisation, draw solution selection, and multiple technologies combination.

Recent development of pressure retarded osmosis membranes for water and energy sustainability: A critical review

With the goal of zero-liquid discharge and green energy harvest, extraction of abundant green energy from saline water via pressure retarded osmosis (PRO) technology is a promising but challenging issue for water treatment technologies to achieve water and energy sustainability. Development of high performance PRO membranes has received increased concerns yet still under controversy in practical applications. In this review, a comprehensive and up-to-date discussion of some key historical developments is first introduced covering the major advances of PRO engineering applications and novel membranes especially made in recent years. Then the critical performance indicators of PRO membranes including water flux and power density are briefly discussed. Subsequently, sufficient discussion on four performance limiting factors in PRO membrane and process is presented including concentration polarization, reverse solute diffusion, membrane fouling and mechanical stability. To fully address these issues, an updated insight is provided into recent major progresses on advanced fabrication and modification techniques of novel PRO membranes featuring enhanced performance with different configurations and materials, which are also reviewed in detail based on the viewpoint of design rationales. Afterwards, antifouling strategies and engineering applications are critically introduced. Finally, conclusions and future perspective of PRO membrane for practical operation are briefly discussed.

Influence of hydrodynamic operating conditions on organic fouling of spiral-wound forward osmosis membranes: Fouling-induced performance deterioration in FO-RO hybrid system

The forward osmosis-reverse osmosis (FO-RO) hybrid process has been extensively researched as part of attempts to reduce the high energy consumption of conventional seawater reverse osmosis in recent years. FO operating conditions play a substantial role in the hybrid process, dictating not only the performance of the entire system but also the propensity for fouling, which deteriorates performance in long-term field operations. Therefore, determining the optimal FO operating conditions with regard to membrane fouling may promote sustainable operation through efficient fouling control. This study thus evaluated the influence of each hydrodynamic operating condition (feed flowrate, draw flowrate, and hydraulic pressure difference) and their synergistic effects on fouling propensity in a pilot-scale FO operation under seawater and municipal wastewater conditions. Fouling-induced variation in water flux, channel pressure drop, diluted concentration, and the resulting specific energy consumption (SEC) were comparatively analyzed and utilized to project performance variation in a full-scale FO-RO system. Fouling-induced performance reduction significantly varied depending on hydrodynamic operating conditions and the resultant fouling propensity during 15 days of continuous operation. A high feed flowrate demonstrated a clear ability to mitigate fouling-induced performance deterioration in all conditions. A high draw flowrate turned out to be detrimental for fouling propensity since its high reverse solute flux accelerated fouling growth. Applying additional hydraulic pressure during FO operation caused a faster reduction of water flux, and thus feed recovery and water production; however, these drawbacks could be compensated for by a 10% reduction in the required FO membrane area and an additional reduction in RO SEC.

Graphene Oxide Incorporated Forward Osmosis Membranes With Enhanced Desalination Performance and Chlorine Resistance

In this work, grapheme oxide (GO) nano-sheets were synthesized and dispersed in the aqueous phase for the interfacial polymerization (IP) process to develop a new type of thin-film composite (TFC) membranes for forward osmosis (FO) applications. The effects of the GO concentrations on the membrane surfaces and cross-sectional morphologies and FO desalination performances of the as-prepared TFC membranes were investigated systematically. Compared with the control membrane, the optimal GO-incorporated TFC membrane displayed higher water flux, less specific reverse solute flux (SRSF) and lower structure parameter. Moreover, the optimized membrane showed 75.0 times higher chlorine resistance than the control membrane. In general, these new type of membranes could be an effective strategy to fabricate high-performance FO membranes with good desalination performance and chlorine resistance.

Coagulation and adsorption as pretreatments of thin-film composite-forward osmosis (TFC-FO) for ink printing wastewater treatment

This study investigated the performance of coagulation with ferric chloride (FeCl₃.6H₂O) and adsorption with activated carbon used as pretreatments prior to thin-film composite-forward osmosis (TFC-FO) filtration of ink printing wastewater. Wastewater samples were collected from a printing factory located in Chao Phraya river basin where zero liquid-discharge standards are regulated. The FO filtration unit was operated in co-current mode with the cross-flow velocity of 600 mL/min using 2 M NaCl as draw solution. The FO membrane achieved 83.9-91.0% chemical oxygen demand and 91.2-99.9% color rejections. FO filtration of raw wastewater, coagulation-treated wastewater, and coagulation and adsorption-treated wastewater resulted in 56.3%, 49.0% and 46.1% of flux decline in 150 min. Scanning electron microscopy and Fourier transform infrared spectrometry results revealed that cake formation caused by colloidal particles and pore blocking from precipitation were the major fouling mechanisms. Cake-enhanced concentration polarization also promoted adsorption of color and pigments at the membrane surface. Both fouling mechanisms were successfully mitigated by adsorption following coagulation pretreatment. Overall, the combined pretreatments and FO have potential for the effective treatment and reuse of ink printing wastewater.

Improved Anti-Biofouling Performance of Thin -Film Composite Forward-Osmosis Membranes Containing Passive and Active Moieties

Forward osmosis (FO) has gained increasing attention in desalination, wastewater treatment, and power generation. However, biofouling remains a major obstacle for the sustainable development of the FO process. Both passive and active strategies have been developed to mitigate membrane biofouling. A comprehensive understanding of different strategies and mechanisms has fundamental significance for the antifouling membrane development. In this study, thin-film composite (TFC) FO membranes were modified with polydopamine (PDA) coating as a passive antibacterial moiety and silver nanoparticles (Ag NPs) as an active antibacterial moiety. Their anti-biofouling performances were investigated both in static and dynamic conditions. In static exposure, the PDA-coated membranes exhibited great passive anti-adhesive property, and the Ag-NP-generated membranes presented both of excellent passive anti-adhesive properties and active antibacterial performance. While in dynamic cross-flow running conditions, Ag NPs effectively mitigated the membrane water flux decline due to their inhibition of biofilm growth, the PDA coating failed because of its inability to inactivate the attached bacteria growth. Moreover, Ag NPs were stable and active on membrane surfaces after 24 h of cross-flow operation. These findings provide new insights into the performances and mechanisms of passive and active moieties in the FO process.

Mesh-Embedded Polysulfone/Sulfonated Polysulfone Supported Thin Film Composite Membranes for Forward Osmosis

In this work, mesh-embedded polysulfone (PSU)/sulfonated polysulfone (sPSU) supported thin film composite (TFC) membranes were developed for forward osmosis (FO). The robust mesh integrated in PSU/sPSU sublayer imparts impressive mechanical durability. The blending of hydrophilic sPSU in PSU sublayer affects the hydrophilicity, porosity, pore structure, and pore size of mesh-embedded PSU/sPSU substrates, and the total thickness, cross-linking degree, and roughness of the corresponding TFC-FO membrane active layers. An appropriate incorporation of sPSU not only significantly decreases the structural parameter, S of the mesh-embedded substrate to 220 μm, which is the lowest reported value for fabric backed FO membrane, but also optimizes the permselectivity of the formed active layer. Regarding the osmosis performance, TFC membranes with sPSU modified substrates gain a higher water flux (J_w) while keeping the specific reverse salt flux (J_s/J_w) low. The optimal TFC-FO membrane has a J_w of 31.76 LMH with J_s/J_w of 0.19 g/L in FO mode when using deionized water feed and 1 M NaCl draw solution. This paper is practical for developing TFC-FO membrane on hydrophilic support membrane materials.

Synthetic polymer materials for forward osmosis (FO) membranes and FO applications: a review

Forward osmosis (FO) has played an important role in alleviating the problems caused by freshwater shortage and water contamination in recent years. However, issues of low water permeability, reverse solute diffusion, concentration polarization and membrane fouling are still widely present in FO processes. These challenges are the current research focus in exploring novel FO membranes. Fabricating FO membranes from chemically modified commercial polymers is a relatively novel approach and has proven effective in obtaining appropriate FO membranes. This paper focuses on the progress of FO membranes made specially from chemically modified polymer materials. First of all, a brief overview of commercial polymers commonly used for FO membrane fabrication is provided. Secondly, the chemical modification strategies and synthesis routes of novel polymer materials as well as the resultant FO membrane performance are presented. The strengths and weaknesses of chemical modifications on polymer materials are assessed. Then, typical FO applications facilitated by the FO membranes made from modified polymer materials are exemplified. Finally, challenges and future directions in exploring novel polymers through chemical modifications for FO membrane fabrication are highlighted. This review may provide new insights into the future advancement of both novel membrane materials and FO membranes.

Combination of forward osmosis (FO) process with coagulation/flocculation (CF) for potential treatment of textile wastewater

A novel combination of forward osmosis (FO) process with coagulation/flocculation (CF) (FO-CF) has been experimentally conceived for the treatment and reuse of textile wastewater. FO is employed to spontaneously recover water from the wastewater via osmosis and thus effectively reduces its volume with a dramatically enhanced dye concentration. CF is then applied to precipitate and remove dyes from the FO concentrated stream with much improved efficiency and reduced chemical dosage. The FO-CF hybrid system exhibits unique advantages of high water flux and recovery rate, well controlled membrane fouling, high efficiency, and minimal environmental impact. Using a lab-made thin-film composite (TFC) FO membrane, an initial water flux (Jw) of 36.0 L m(-2) h(-1) with a dye rejection of 99.9% has been demonstrated by using 2 M NaCl as the draw solution and synthetic textile wastewater containing multiple textile dyes, inorganic salts and organic additives as the feed under the FO mode. The Jw could be maintained at a high value of 12.0 L m(-2) h(-1) even when the recovery rate of the wastewater reaches 90%. Remarkable reverse fouling behavior has also been observed where the Jw of the fouled membrane can be almost fully restored to the initial value by physical flushing without using any chemicals. Due to the great dye concentration in the FO concentrated wastewater stream, the CF process could achieve more than 95% dye removal with a small dosage of coagulants and flocculants at 500-1000 ppm. The newly developed FO-CF hybrid process may open up new exploration of alternative technologies for the effective treatment and reuse of textile effluents.