Amphiphobic PVDF composite membranes for anti-fouling direct contact membrane distillation

Application of nanosilica in the construction industry: A bibliometric analysis using Methodi Ordinatio

The number of publications related to the implementation of nanotechnology in the construction industry, and specifically to the application of nanosilica (SiO2), has had a constant increase in recent years. Based on this, in the present work, an analysis was carried out using bibliometric techniques, with the aim at characterizing the development of specialized literature and identifying the largest areas of growth in the field, maintaining hydrophobic nanosilica as the research guideline. This analysis acquired information from the Scopus and Web of Science (WoS) databases to compare bibliometric indicators of the publications. It should be noted that, even though bibliometric analysis is useful to identify the study areas of greatest interest, to complement this work, the implementation of a method that helped in the research process to obtain the most important bibliography was required. This study implemented Methodi Ordinatio, which helped to take a new direction. Therefore, based on this method, a list of articles cataloged and ranked is obtained, which is the basis for integrating the final bibliographic portfolio. •The study applies the Methodi Ordinatio to obtain a portfolio of the most relevant articles to guide the researchers' work.•Insightful information can be obtained using VOSviewer to analyze and visualize metadata of the bibliographic portfolio.•The study demonstrates how the alpha value in the InOrdinatio formula modifies the resulting portfolio.

A workflow for the development of template-assisted membrane crystallization downstream processing for monoclonal antibody purification

Monoclonal antibodies (mAbs) are commonly used biologic drugs for the treatment of diseases such as rheumatoid arthritis, multiple sclerosis, COVID-19 and various cancers. They are produced in Chinese hamster ovary cell lines and are purified via a number of complex and expensive chromatography-based steps, operated in batch mode, that rely heavily on protein A resin. The major drawback of conventional procedures is the high cost of the adsorption media and the extensive use of chemicals for the regeneration of the chromatographic columns, with an environmental cost. We have shown that conventional protein A chromatography can be replaced with a single crystallization step and gram-scale production can be achieved in continuous flow using the template-assisted membrane crystallization process. The templates are embedded in a membrane (e.g., porous polyvinylidene fluoride with a layer of polymerized polyvinyl alcohol) and serve as nucleants for crystallization. mAbs are flexible proteins that are difficult to crystallize, so it can be challenging to determine the optimal conditions for crystallization. The objective of this protocol is to establish a systematic and flexible approach for the design of a robust, economic and sustainable mAb purification platform to replace at least the protein A affinity stage in traditional chromatography-based purification platforms. The procedure provides details on how to establish the optimal parameters for separation (crystallization conditions, choice of templates, choice of membrane) and advice on analytical and characterization methods.

Enhanced Anti-Wetting Methods of Hydrophobic Membrane for Membrane Distillation

Increasing issues of hydrophobic membrane wetting occur in the membrane distillation (MD) process, stimulating the research on enhanced anti-wetting methods for membrane materials. In recent years, surface structural construction (i.e., constructing reentrant-like structures), surface chemical modification (i.e., coating organofluorides), and their combination have significantly improved the anti-wetting properties of the hydrophobic membranes. Besides, these methods change the MD performance (i.e., increased/decreased vapor flux and increased salt rejection). This review first introduces the characterization parameters of wettability and the fundamental principles of membrane surface wetting. Then it summarizes the enhanced anti-wetting methods, the related principles, and most importantly, the anti-wetting properties of the resultant membranes. Next, the MD performance of hydrophobic membranes prepared by different enhanced anti-wetting methods is discussed in desalinating different feeds. Finally, facile and reproducible strategies are aspired for the robust MD membrane in the future.

Tuning PVDF Membrane Porosity and Wettability Resistance via Varying Substrate Morphology for the Desalination of Highly Saline Water

Here, we report the fabrication of a series of highly efficient polyvinylidene fluoride (PVDF) membranes via substrate morphology variations. A wide range of sandpaper grit sizes (150-1200) were utilized as casting substrates. The effect of the penetration of abrasive particles present on the sandpapers on the casted polymer solution was tuned, and the impact of these particles on porosity, surface wettability, liquid entry pressure and morphology were investigated. The membrane distillation performance of the developed membrane on sandpapers was evaluated for the desalination of highly saline water (70,000 ppm). Interestingly, the utilization of cheap and widely available sandpapers as a substrate for casting can not only help in tuning the MD performance, but also in producing highly efficient membranes with stable salt rejection (up to 100%) and a 210% increase in the permeate flux over 24 h. The findings in this study will help in delineating the role of substrate nature in controlling the produced membrane characteristics and performance.

Fluoropolymer Membranes for Membrane Distillation and Membrane Crystallization

Fluoropolymer membranes are applied in membrane operations such as membrane distillation and membrane crystallization where hydrophobic porous membranes act as a physical barrier separating two phases. Due to their hydrophobic nature, only gaseous molecules are allowed to pass through the membrane and are collected on the permeate side, while the aqueous solution cannot penetrate. However, these two processes suffer problems such as membrane wetting, fouling or scaling. Membrane wetting is a common and undesired phenomenon, which is caused by the loss of hydrophobicity of the porous membrane employed. This greatly affects the mass transfer efficiency and separation efficiency. Simultaneously, membrane fouling occurs, along with membrane wetting and scaling, which greatly reduces the lifespan of the membranes. Therefore, strategies to improve the hydrophobicity of membranes have been widely investigated by researchers. In this direction, hydrophobic fluoropolymer membrane materials are employed more and more for membrane distillation and membrane crystallization thanks to their high chemical and thermal resistance. This paper summarizes different preparation methods of these fluoropolymer membrane, such as non-solvent-induced phase separation (NIPS), thermally-induced phase separation (TIPS), vapor-induced phase separation (VIPS), etc. Hydrophobic modification methods, including surface coating, surface grafting and blending, etc., are also introduced. Moreover, the research advances on the application of less toxic solvents for preparing these membranes are herein reviewed. This review aims to provide guidance to researchers for their future membrane development in membrane distillation and membrane crystallization, using fluoropolymer materials.

Polyvinylidene Fluoride Surface Polarization Enhancement for Liquid-Solid Triboelectric Nanogenerator and Its Application

Liquid-solid triboelectric nanogenerator (TENG) has been great attention as a promising electricity generation method for renewable energy sources and self-powered electronic devices. Thus, enhancing TENG performance is a critical issue to be concerned for both practical and industrial applications. Hence in this study, a high-output liquid-solid TENG is proposed using a polyvinylidene fluoride surface polarization enhancement (PSPE) for self-powered streamflow sensing, which shows many advantages, such as adapt to the sensor energy requirement, multiple parameters sensing at the same time, eliminate the influence of ion concentration. The TENG based on PSPE film has the maximum power density of 15.6 mW/m², which is increased by about 4.7 times compared to commercial PVDF-based TENG. This could be attributed to the increase of the dielectric constant and hydrophobic property of the PVDF film after the surface polarization enhancement process. Furthermore, the PSPE-TENG-driven sensor can simultaneously monitor both the physical and chemical parameters of the streamflow with high sensitivity and minimum error detection, which proves that the PSPE-TENG has enormous potential applications in self-powered streamflow sensing.

Fouling mitigation in an anaerobic membrane bioreactor via membrane surface modification with tannic acid and copper

Anaerobic membrane bioreactors (AnMBRs) have recently received a great amount of attention as an alternative anaerobic treatment process due to their superior capability for sludge retention with high effluent quality. Nevertheless, membrane fouling in AnMBRs has been a major concern. In this study, the surfaces of polyvinylidene fluoride (PVDF) ultrafiltration membranes were modified with tannic acid (TA) and Cu(II) at various molar ratios of TA to Cu(II), including 3:1, 2:1, 1:1, 1:2, and 1:3. The hydrophilicity, morphology, chemical structure, elemental composition, and antibacterial properties of the unmodified and modified membranes were analyzed using water contact angle measurements, scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FT-IR), SEM-energy dispersive X-ray spectrometry (SEM-EDX), and the clear zone method, respectively. The modified membrane with a TA-to-Cu(II) molar ratio of 1:3 had high hydrophilicity with certain antibacterial properties; therefore, it was selected to be further tested in an AnMBR along with an unmodified membrane. The chemical oxygen demand (COD) removal efficiencies of the unmodified membrane and modified membrane were 92.2 ± 3.6% and 91.8 ± 4.0%, respectively. The modified membrane had higher permeability after backwashing with less chemical cleaning (CC) than the unmodified membrane. Surface modification with TA and Cu(II) appeared to reduce irreversible fouling on the membranes.

Metal oxide and carbon nanomaterial based membranes for reverse osmosis and membrane distillation: A comparative review

Commercial membranes typically suffer from fouling and wetting during membrane distillation (MD). In contrast, reverse osmosis (RO) can be subject to the fouling issue if applied for highly saline feed solutions containing foulants (e.g., organics, oils, and surfactants). Among the diverse treatment options, the nanomaterial-based membranes have recently gained great interest due to their advantageous properties (e.g., enhanced flux and roughness, better pore size distribution, and higher conductivity). This review focuses on recent advances in the mechanical properties, anti-fouling capabilities, salt rejection, and economic viability of metal oxide (SiO₂, TiO₂, and ZnO) and carbon nanomaterial (graphene oxide/carbon nanotube)-based membranes. Current challenges in applying nanomaterial-based membranes are also discussed. The study further describes the preparation methods, mechanisms, commercial applications, and economical feasibility of metal oxide- and carbon nanomaterial-based membrane technologies.

Bio-inspired super liquid-repellent membranes for membrane distillation: Mechanisms, fabrications and applications

With the aggravation of the global water crisis, membrane distillation (MD) for seawater desalination and hypersaline wastewater treatment is highlighted due to its low operating temperature, low hydrostatic pressure, and theoretically 100% rejection. However, some issues still impede the large-scale applications of MD technology, such as membrane fouling, scaling and unsatisfactory wetting resistance. Bio-inspired super liquid-repellent membranes have progressed rapidly in the past decades and been considered as one of the most promising approaches to overcome the above problems. This review for the first time systematically summarizes and analyzes the mechanisms of different super liquid-repellent surfaces, their preparation and modification methods, and anti-wetting/fouling/scaling performances in the MD process. Firstly, the topology theories of in-air superhydrophobic, in-air omniphobic and underwater superoleophobic surfaces are illustrated using different models. Secondly, the fabrication methods of various super liquid-repellent membranes are classified. The merits and demerits of each method are illustrated. Thirdly, the anti-wetting/fouling/scaling mechanisms of super liquid-repellent membranes are summarized. Finally, the conclusions and perspectives of the bio-inspired super liquid-repellent membranes are elaborated. It is anticipated that the systematic review herein can provide readers with foundational knowledge and current progress of super liquid-repellent membranes, and inspire researchers to overcome the challenges up ahead.

A Review on Ion-Exchange Membrane Fouling during the Electrodialysis Process in the Food Industry, Part 1: Types, Effects, Characterization Methods, Fouling Mechanisms and Interactions

Electrodialysis (ED) was first established for water desalination and is still highly recommended in this field for its high water recovery, long lifetime and acceptable electricity consumption. Today, thanks to technological progress in ED processes and the emergence of new ion-exchange membranes (IEMs), ED has been extended to many other applications in the food industry. This expansion of uses has also generated several problems such as IEMs' lifetime limitation due to different ageing phenomena (because of organic and/or mineral compounds). The current commercial IEMs show excellent performance in ED processes; however, organic foulants such as proteins, surfactants, polyphenols or other natural organic matters can adhere on their surface (especially when using anion-exchange membranes: AEMs) forming a colloid layer or can infiltrate the membrane matrix, which leads to the increase in electrical resistance, resulting in higher energy consumption, lower water recovery, loss of membrane permselectivity and current efficiency as well as lifetime limitation. If these aspects are not sufficiently controlled and mastered, the use and the efficiency of ED processes will be limited since, it will no longer be competitive or profitable compared to other separation methods. In this work we reviewed a significant amount of recent scientific publications, research and reviews studying the phenomena of IEM fouling during the ED process in food industry with a special focus on the last decade. We first classified the different types of fouling according to the most commonly used classifications. Then, the fouling effects, the characterization methods and techniques as well as the different fouling mechanisms and interactions as well as their influence on IEM matrix and fixed groups were presented, analyzed, discussed and illustrated.

Thermo-osmotic pressure and resistance to mass transport in a vapor-gap membrane

We have investigated the transport of fluid through a vapor-gap membrane. The transport due to a membrane temperature difference was investigated under isobaric as well as non-isobaric conditions. Such a concept is relevant for water cleaning and power production purposes. A coarse-grained water model was used for modelling transport through pores of different diameters and lengths. The wall-fluid interactions were set so as to mimic hydrophobic interactions between water and membrane. The mass transport through the membrane scaled linearly with the applied temperature difference. Soret equilibria were obtained when the thermo-osmotic pressure was 18 bar K-1. The state of the Soret equilibrium did not depend on the pore size or pore length as expected. We show that the Soret equilibrium cannot be sustained by a gradient in vapor pressure. The fluxes of heat and mass were used to compute the total resistances to the transport of heat and mass.

Advances in seawater membrane distillation (SWMD) towards stand-alone zero liquid discharge (ZLD) desalination

Seawater membrane distillation (SWMD) is a promising separation technology due to its ability to operate as a stand-alone desalination unit operation. This paper reviews approaches to improve laboratory-to-pilot-scale MD performance, which comprise operational strategies, module design, and specifically tailored membranes. A detailed comparison of SWMD and sea water reverse osmosis is presented to further analyze the critical shortcomings of SWMD. The unique features of SWMD, namely the ability to operate with extremely high salt rejection and at extreme feed concentration, highlight the SWMD potential to be operated under zero liquid discharge (ZLD) conditions, which results in the production of high-purity water and simultaneous salt recovery, as well as the elimination of the brine disposal cost. However, technical challenges, such as thermal energy requirements, inefficient heat transfer and integration, low water recovery factors, and lack of studies on real-case valuable-salt recovery, are impeding the commercialization of ZLD SWMD. This review highlights the possibility of applying selected strategies to push forward ZLD SWMD commercialization. Suggestions are projected to include intermittent removal of valuable salts, in-depth study on the robustness of novel membranes, module and configuration, utilization of a low-cost heat exchanger, and capital cost reduction in a renewable-energy-integrated SWMD plant.

A Critical Review of Membrane Wettability in Membrane Distillation from the Perspective of Interfacial Interactions

Hydrophobic membranes used in membrane distillation (MD) systems are often subject to wetting during long-term operation. Thus, it is of great importance to fully understand factors that influence the wettability of hydrophobic membranes and their impact on the overall separation efficiency that can be achieved in MD systems. This Critical Review summarizes both fundamental and applied aspects of membrane wetting with particular emphasis on interfacial interaction between the membrane and solutes in the feed solution. First, the theoretical background of surface wetting, including the relationship between wettability and interfacial interaction, definition and measurement of contact angle, surface tension, surface free energy, adhesion force, and liquid entry pressure, is described. Second, the nature of wettability, membrane wetting mechanisms, influence of membrane properties, feed characteristics and operating conditions on membrane wetting, and evolution of membrane wetting are reviewed in the context of an MD process. Third, specific membrane features that increase resistance to wetting (e.g., superhydrophobic, omniphobic, and Janus membranes) are discussed briefly followed by the comparison of various cleaning approaches to restore membrane hydrophobicity. Finally, challenges with the prevention of membrane wetting are summarized, and future work is proposed to improve the use of MD technology in a variety of applications.

Nanoparticle-free and self-healing amphiphobic membrane for anti-surfactant-wetting membrane distillation

In membrane distillation (MD), complicated feed water with amphiphilic contaminants induces fouling/wetting of the MD membrane and can even lead to process failure. This study reports a facile approach to fabricate robust and self-healing hybrid amphiphobic membranes for anti-surfactant-wetting MD based on the ultra-low surface energy of fluorinated polyhedral oligomeric silsesquioxanes (F-POSS) and its thermal induced motivation and rotation. The thermal treatment makes the membranes achieving amphiphobicity at a very low cost of F-POSS (13.04 wt.%), which is about 1/3 of without thermal treatment. The prepared membrane exhibits excellent amphiphobicity, i.e. ethanol contact angle of 120.3°, without using environmentally toxic fluorinated nanoparticles. Robust MD performance was observed for the amphiphobic membrane in concentrated sodium dodecyl sulfate (SDS) feed solutions. Furthermore, the fabricated membrane exhibited stable amphiphobicity even in extreme environments, including strong acid or alkaline solutions. In the event of a damaged or abraded membrane surface where the F-POSS can be removed, the amphiphobic membrane exhibits self-healing ability with additional thermal treatment. This simple approach without the use of nanoparticles provides an environmentally friendly way for fabrication of amphiphobic membranes for anti-surfactant-wetting membrane distillation.

Fluorinated silica-modified anti-oil-fouling omniphobic F-SiO2@PES robust membrane for multiple foulants feed in membrane distillation

Direct-contact membrane distillation (DCMD) can be eminent solution for oily wastewater treatment if the membrane provided is slippery and tolerant to low surface tension complex solutions. This study describes preparation of an anti-oil-fouling omniphobic polyethersulfone membrane using fluorinated silica nanoparticles (F-SiO₂@PES) combined with perfluorodecyl triethoxysilane and polydimethylsiloxane for application against oil-In-water (o/w) emulsions. Feed solutions consist of different concentrations of oil (hexadecane), different charge surfactants (anionic sodium dodecyl benzenesulfonate, non-ionic Tween 20, and cationic hexadecyltrimethylammonium bromide, and salt (NaCl). The hierarchical re-entrant micro structured surface of the omniphobic F-SiO₂@PES membrane and functional groups are confirmed by atomic force microscopy, scanning electron microscopy, and Fourier-transform infrared spectroscopy. The anti-oil-fouling and anti-wetting performance of omniphobic F-SiO₂@PES membranes are investigated using contact-angle, sliding angles, DCMD tests with multiple foulants of surfactants. Omniphobic F-SiO₂@PES membrane exhibited effective anti-oil-fouling and anti-wetting performance against emulsions as no severe fouling and a conductivity rises were evident regardless of surfactant charge and the concentration of components. Flux reduction and rejection rates for the omniphobic F-SiO₂@PES membranes are in a range of 5-15% (only) and >99%, respectively, for various combinations of feed solution components.

Solar-assisted fabrication of dimpled 2H-MoS2 membrane for highly efficient water desalination

Solar-driven evaporation has been proposed as an efficient way to harvest solar energy for water treatment and desalination. However, the complex preparation process and the degradation of photothermal absorbers restrict their practical applications in solar thermal technology. Herein, a solar-assisted fabrication of three-dimensional dimpled MoS₂ membrane (DMM-SA) with an open macroporous (1-2 μm) network is fabricated by folding and overlapping nanosheets under solar illumination. DMM-SA exhibits superior water permeability (334-461 LMH/bar) and extraordinary chemical and structural stability. Compared to the 1T and mixed-phase DMM-SA samples, 2H-DMM-SA floating on the water surface generates high heat localization and achieves high evaporation efficiencies of 83.8 ± 0.8% and 91.5 ± 1.1% at 1 and 3 sun illumination, respectively. After multiple illumination and regeneration cycles, 2H-DMM-SA presents high water evaporation and salt rejection performance. After desalination, the salinity level of permeate water is far below the World Health Organization (WHO) standard. Numerical simulations verify that the inner spaces between two nanosheets and the nanochannels contribute to the high bulk water and vapor fluxes during desalination. The facile and efficient design of 3D 2H-DMM-SA provides a novel avenue for seawater utilization by harvesting solar energy.

Superhydrophobic nanocarbon-based membrane with antibacterial characteristics

To overcome the biofouling challenge which faces membrane water treatment processed, the novel superhydrophobic carbon nanomaterials impregnated on/powder activated carbon (CNMs/PAC) was utilized to successfully design prepare an antimicrobial membrane. The research was conducted following a systematic statistical design of experiments technique considering various parameters of composite membrane fabrication. The impact of these parameters of composite membrane on Staphylococcus aureus growth was investigated. The bacteria growth was analyzed through spectrophotometer and SEM. The effect of CNMs' hydrophobicity on the bacterial colonies revealed a decrease in the abundance of bacterial colonies and an alteration in structure with increasing the hydrophobicity. The results revealed that the optimum preparative conditions for carbon loading CNMs/PAC was 363.04 mg with a polymer concentration of 22.64 g/100 g, and a casting knife thickness of 133.91 μm. These conditions have resulted in decreasing the number of bacteria colonies to about 7.56 CFU. Our results provided a strong evidence on the antibacterial effect and consequently on the antibiofouling potential of CNMs/PAC in membrane.

Mechanical Stability of PDMS-Based Micro/Nanotextured Flexible Superhydrophobic Surfaces under External Loading

Superhydrophobicity based on the micro- and nanostructures is frangible to external loading. It is a challenging issue for flexible superhydrophobic surfaces to maintain superhydrophobicity while deforming under external loading. Herein, PDMS-based micro/nanotextured flexible surfaces with robust superhydrophobicity were fabricated by an effective and environmentally friendly method. The formation mechanism of the micro/nanotextured structures and the formation reason for superhydrophobicity were investigated. The effects of reaction time on wettability were also explored. Besides, the changes of morphology and superhydrophobicity under external loading were studied. It is found that micro/nanotextured structures remained unchanged, and only the bottom layer generated cracks under external loading. There were no obvious changes of superhydrophobicity under a tensile strain up to breakage, 500 cycles of bending, and 100 cm height of water droplets and NaCl particle impact. The self-cleaning property was also verified in cleaning the surfaces covered with various contaminants by water droplets. The fabricated PDMS-based micro/nanotextured flexible surfaces with good mechanical stability and self-cleaning property are expected to be applied in flexible electronic devices.

PFOM fillers embedded PVDF/cellulose dual-layered membranes with hydrophobic-hydrophilic channels for desalination via direct contact membrane distillation process

In this research work, novel perfluorooctanoic acid-modified melamine (PFOM) was synthesized as a hydrophobic filler using a facile one-pot synthesis. PFOM incorporating polyvinylidene fluoride (PVDF) solution was cast on a cellulose sheet to prepare a dual-layered membrane employing the phase-inversion technique for direct contact membrane distillation (DCMD) application. The influence of PFOM to tailor the dual-layered membrane performance was then investigated. The long perfluoro chain in PFOM hydrophobic fillers increased the surface roughness of the membranes due to its random overlapping with PVDF backbone, and these membranes exhibited a higher water contact angle value. The increase in pore size and membrane porosity did not significantly influence the liquid entry pressure of water (LEPw). The microporous membranes displayed good mechanical strength for use in the test setup. Pure water permeation was the highest (6.9 kg m-2 h-1) for membrane (M1) with 1 wt% of PFOM when tested with a simulated sea-water solution (3.5% w/v NaCl) in the direct contact distillation mode. These membranes also achieved the theoretical salt-rejection of 99.9%, thus confirming the potential of these membranes to be investigated for large scale membrane distillation (MD) applications like desalination of seawater.

Recent advances in membrane development for treating surfactant- and oil-containing feed streams via membrane distillation

Membrane distillation (MD) has been touted as a promising technology for niche applications such as desalination of surfactant- and oil-containing feed streams. Hitherto, the deployment of conventional hydrophobic MD membranes for such applications is limited and unsatisfactory. This is because the presence of surfactants and oils in aqueous feed streams reduces the surface-tension of these media significantly and the attachment of these contaminants onto hydrophobic membrane surfaces often leads to membrane fouling and pore wetting, which compromises on the quantity and quality of water recovered. Endowing MD membranes with surfaces of special wettabilities has been proposed as a strategy to combat membrane fouling and pore wetting. This involves the design of local kinetic energy barriers such as multilevel re-entrant surface structures, surfaces with ultralow surface-energies, and interfacial hydration layers to impede transition to the fully-wetted Wenzel state. This review critiques the state-of-the-art fabrication and surface-modification methods as well as practices used in the development of omniphobic and Janus MD membranes with specific emphasis on the advances, challenges, and future improvements for application in challenging surfactant- and oil-containing feed streams.

A review of membrane development in membrane distillation for emulsified industrial or shale gas wastewater treatments with feed containing hybrid impurities

Investigations on membrane materials for membrane distillation (MD) and its applications have been ongoing since the 1990s. However, a lack of materials that produce robustly stable and up-to-the-mark membranes for MD for different industrial applications remains an ongoing problem. This paper provides an overview of materials developed for MD applications. Although key aspects of published articles reviewed in this paper pertain to MD membranes synthesized for desalination, future MD can also be applied to organic wastewater containing surfactants with inorganic compounds, either with the help of hybrid treatment processes or with customized membrane materials. Many industrial discharges produce effluents at a very high temperature, which is an available driving force for MD. However, there remains a lack of cost-effective membrane materials. Amphiphobic and omniphobic membranes have recently been developed for treating emulsified and shale gas produced water, but the problem of organic fouling and pore wetting remains a major challenge, especially when NaCl and other inorganic impurities are present, which further deteriorate separation performance. Therefore, further advancements in materials are required for the treatment of emulsified industrial wastewater containing surfactants, salts, and for oil or shale gas wastewater for its commercialized reuse. Integrated MD systems, however, may represent a major change in shale gas wastewater and emulsified wastewater that are difficult to treat.

Bio-inspired robust superhydrophobic-superoleophilic polyphenylene sulfide membrane for efficient oil/water separation under highly acidic or alkaline conditions

The separation of water-in-oil emulsions in harsh environment (strong acid/alkali) is a challenging subject. In this study, we prepared a superhydrophobic-superoleophilic polyphenylene sulfide (PPS) membrane by the mixture of hydrophobic SiO₂ nanoparticles, diphenyl ketone (DPK), benzoin (BZ) and PPS via thermally induced phase separation (TIPS) technology. This superhydrophobic membrane displayed a lotus leaf-like micro-nano structure, and it could be used for oil/water separation in strong acidic or alkaline environment. The hydrophobic SiO₂ nanoparticles played a key role in the membrane structure evolution and its performance. When SiO₂ content was 4 wt%, the pure water contact angle of the prepared superhydrophobic-superoleophilic membrane reached 156.9° and the oil contact angle achieved 0°. The fluxes of water-in-oil emulsions (kerosene, toluene and chloroform) reached 1926, 3150 and 3416 L/(m²·h), respectively. However, the fluxes of their surfactant-stabilized water-in-oil emulsions declined to 531, 685 and 724 L/(m²·h), respectively, due to the great stability of surfactant-stabilized emulsions. Most importantly, all the water rejection rates exceeded 99.9% when the PPS membranes modified with 4 wt% hydrophobic SiO₂ nanoparticles. In addition, the PPS-SiO₂ hybrid membranes exhibited excellent self-cleaning antifouling performance, cycling performance and superior acid/alkali resistance.