Vegetable oil-based polyurethane membrane for gas separation

Thermoplastic Polyurethane Derived from CO2 for the Cathode Binder in Li-CO2 Battery

High-energy-density Li-CO2 batteries are promising candidates for large-capacity energy storage systems. However, the development of Li-CO2 batteries has been hindered by low cycle life and high overpotential. In this study, we propose a CO2-based thermoplastic polyurethane (CO2-based TPU) with CO2 adsorption properties and excellent self-healing performance to replace traditional polyvinylidene fluoride (PVDF) as the cathode binder. The CO2-based TPU enhances the interfacial concentration of CO2 at the cathode/electrolyte interfaces, effectively increasing the discharge voltage and lowering the charge voltage of Li-CO2 batteries. Moreover, the CO2 fixed by urethane groups (-NH-COO-) in the CO2-based TPU are difficult to shuttle to and corrode the Li anode, minimizing CO2 side reactions with lithium metal and improving the cycling performance of Li-CO2 batteries. In this work, Li-CO2 batteries with CO2-based TPU as the multifunctional binders exhibit stable cycling performance for 52 cycles at a current density of 0.2 A g-1, with a distinctly lower polarization voltage than PVDF bound Li-CO2 batteries.

Highly Stretchable Polyurethane Porous Membranes with Adjustable Morphology for Advanced Lithium Metal Batteries

A highly flexible, tunable morphology membrane with excellent thermal stability and ionic conductivity can endow lithium metal batteries with high power density and reduced dendrite growth. Herein, a porous Polyurethane (PU) membrane with an adjustable morphology was prepared by a simple nonsolvent-induced phase separation technique. The precise control of the final morphology of PU membranes can be achieved through appropriate selection of a nonsolvent, resulting a range of pore structures that vary from finger-like voids to sponge-like pores. The implementation of combinatorial DFT and experimental analysis has revealed that spongy PU porous membranes, especially PU-EtOH, show superior electrolyte wettability (472%), high porosity (75%), good mechanical flexibility, robust thermal dimensional stability (above 170 °C), and elevated ionic conductivity (1.38 mS cm-1) in comparison to the polypropylene (PP) separator. The use of PU-EtOH in Li//Li symmetric cell results in a prolonged lifespan of 800 h, surpasing the longevity of PU or PP cells. Moreover, when subjected to a high rate of 5 C, the LiFePO4/Li half-cell with a PU-EtOH porous membrane displayed better cycling performance (115.4 mAh g-1) compared to the PP separator (104.4 mAh g-1). Finally, the prepared PU porous membrane exhibits significant potential for improving the efficiency and safety of LMBs.

Recent advancements in polyurethane-based membranes for gas separation

Gas separation membranes are critical in a variety of environmental research and industrial applications. These membranes are designed to selectively allow some gases to flow while blocking others, allowing for the separation and purification of gases for a variety of applications. Therefore, the demand for fast and energy-efficient gas separation techniques is of central interest for many chemical and energy production diligences due to the intensified levels of greenhouse and industrial gases. This encourages the researchers to innovate techniques for capturing and separating these gases, including membrane separation techniques. Polymeric membranes play a significant role in gas separations by capturing gases from the fuel combustion process, purifying chemical raw material used for plastic production, and isolating pure and noncombustible gases. Polyurethane-based membrane technology offers an excellent knack for gas separation applications and has also been considered more energy-efficient than conventional phase change separation methodologies. This review article reveals a thorough delineation of the current developments and efforts made for PU membranes. It further explains its uses for the separation of valuable gases such as carbon dioxide (CO2), hydrogen (H2), nitrogen (N2), methane (CH4), or a mixture of gases from a variety of gas spillages. Polyurethane (PU) is an excellent choice of material and a leading candidate for producing gas-separating membranes because of its outstanding chemical chemistry, good mechanical abilities, higher permeability, and variable microstructure. The presence of PU improves several characteristics of gas-separating membranes. Selectivity and separation efficiency of PU-centered membranes are enhanced through modifications such as blending with other polymers, use of nanoparticles (silica, metal oxides, alumina, zeolite), and interpenetrating polymer networks (IPNs) formation. This manuscript critically analyzes the various gas transport methods and selection criteria for the fabrication of PU membranes. It also covers the challenges facing the development of PU-membrane-based separation procedures.

Hydrogen Sulphide Sequestration with Metallic Ions in Acidic Media Based on Chitosan/sEPDM/Polypropylene Composites Hollow Fiber Membranes System

This paper presents the preparation and characterization of composite membranes based on chitosan (Chi), sulfonated ethylene-propylene-diene terpolymer (sEPDM), and polypropylene (PPy), and designed to capture hydrogen sulfide. The Chi/sEPDM/PPy composite membranes were prepared through controlled evaporation of a toluene dispersion layer of Chi:sEPDM 1;1, w/w, deposited by immersion and under a slight vacuum (100 mmHg) on a PPy hollow fiber support. The composite membranes were characterized morphologically, structurally, and thermally, but also from the point of view of their performance in the process of hydrogen sulfide sequestration in an acidic media solution with metallic ion content (Cu²⁺, Cd²⁺, Pb²⁺, and/or Zn²⁺). The operational parameters of the pertraction were the pH, pM, matrix gas flow rate, and composition. The results of pertraction from synthetic gases mixture (nitrogen, methane, carbon dioxide) indicated an efficient removal of hydrogen sulfide through the prepared composite membranes, as well as its immobilization as sulfides. The sequestration and the recuperative separation, as sulfides from an acid medium, of the hydrogen sulfide reached up to 96%, decreasing in the order: CuS > PbS > CdS > ZnS.

Adopting Sustainable Jatropha Oil Bio-Based Polymer Membranes as Alternatives for Environmental Remediation

This study aimed to optimize the removal of Cu(II) ions from an aqueous solution using a Jatropha oil bio-based membrane blended with 0.50 wt% graphene oxide (JPU/GO 0.50 wt%) using a central composite model (CCD) design using response surface methodology. The input factors were the feed concentration (60–140) ppm, pressure (1.5–2.5) bar, and solution pH value (3–5). An optimum Cu(II) ions removal of 87% was predicted at 116 ppm feed concentration, 1.5 bar pressure, and pH 3.7, while the validated experimental result recorded 80% Cu(II) ions removal, with 95% of prediction intervals. A statistically non-significant term was removed from the analysis by the backward elimination method to improve the model’s accuracy. Using the reduction method, the predicted R² value was increased from −0.16 (−16%) to 0.88 (88%), suggesting that the reduced model had a good predictive ability. The quadratic regression model was significant (R² = 0.98) for the optimization prediction. Therefore, the results from the reduction model implied acceptable membrane performance, offering a better process optimization for Cu(II) ions removal.

Disulfide bond-embedded polyurethane solid polymer electrolytes with self-healing and shape-memory performance

In this work, solid-state polymer electrolytes with both self-healing and shape-memory properties (SSSPEs) are designed and fabricated based on disulfide bond-containing polyurethane and poly(ethylene oxide) (PEO) segments.

A Brief Introduction to the Polyurethanes According to the Principles of Green Chemistry

Polyurethanes are most often called “green” when they contain natural, renewable additives in their network or chemical structure, such as mono- and polysaccharides, oils (mainly vegetable oils), polyphenols (e.g., lignins, tannins), or various compounds derived from agro-waste white biotechnology (Principle 7). This usually results in these polyurethanes obtained from less hazardous substrates (Principle 4). Appropriate modification of polyurethanes makes them susceptible to degradation, and the use of appropriate processes allows for their recycling (Principle 10). However, this fulfilment of other principles also predisposes them to be green. As in the production of other polymer materials, the synthesis of polyurethanes is carried out with the use of catalysts (such as biocatalysts) (Principle 9) with full control of the course of the reaction (Principle 11), which allows maximization of the atomic economy (Principle 2) and an increase in energy efficiency (Principle 6) while minimizing the risk of production waste (Principle 1). Moreover, traditional substrates in the synthesis of polyurethanes can be replaced with less toxic ones (e.g., in non-isocyanate polyurethanes), which, at the same time, leads to a non-toxic product (Principle 3, Principle 5). In general, there is no need for blocking compounds to provide intermediates in the synthesis of polyurethanes (Principle 8). Reasonable storage of substrates, their transport, and the synthesis of polyurethanes guarantee the safety and the prevention of uncontrolled reactions (Principle 12). This publication is a summary of the achievements of scientists and technologists who are constantly working to create ideal polyurethanes that do not pollute the environment, and their synthesis and use are consistent with the principles of sustainable economy.

Synthesis of Polyurethane Membranes Derived from Red Seaweed Biomass for Ammonia Filtration

The development of membrane technology is rapidly increasing due to its numerous advantages, including its ease of use, chemical resistant properties, reduced energy consumption, and limited need for chemical additives. Polyurethane membranes (PUM) are a particular type of membrane filter, synthesized using natural organic materials containing hydroxy (-OH) groups, which can be used for water filtration, e.g., ammonia removal. Red seaweed (Rhodophyta) has specific molecules which could be used for PUM. This study aimed to ascertain PUM synthesis from red seaweed biomass (PUM-RSB) by using toluene diisocyanate via the phase inversion method. Red seaweed biomass with a particle size of 777.3 nm was used as starting material containing abundant hydroxy groups visible in the FTIR spectrum. The PUM-RSB produced was elastic, dry, and sturdy. Thermal analysis of the membrane showed that the initial high degradation temperature was 290.71 °C, while the residue from the thermogravimetric analysis (TGA) analysis was 4.88%. The PUM-RSB section indicates the presence of cavities on the inside. The mechanical properties of the PUM-RSB have a stress value of 53.43 MPa and a nominal strain of 2.85%. In order to optimize the PUM-RSB synthesis, a Box–Behnken design of Response Surface Methodology was conducted and showed the value of RSB 0.176 g, TDI 3.000 g, and glycerin 0.200 g, resulting from the theoretical and experimental rejection factor, i.e., 31.3% and 23.9%, respectively.

Removing of the Sulfur Compounds by Impregnated Polypropylene Fibers with Silver Nanoparticles-Cellulose Derivatives for Air Odor Correction

The unpleasant odor that appears in the industrial and adjacent waste processing areas is a permanent concern for the protection of the environment and, especially, for the quality of life. Among the many variants for removing substance traces, which give an unpleasant smell to the air, membrane-based methods or techniques are viable options. Their advantages consist of installation simplicity and scaling possibility, selectivity; moreover, the flows of odorous substances are direct, automation is complete by accessible operating parameters (pH, temperature, ionic strength), and the operation costs are low. The paper presents the process of obtaining membranes from cellulosic derivatives containing silver nanoparticles, using accessible raw materials (namely motion picture films from abandoned archives). The technique used for membrane preparation was the immersion precipitation for phase inversion of cellulosic polymer solutions in methylene chloride: methanol, 2:1 volume. The membranes obtained were morphologically and structurally characterized by scanning electron microscopy (SEM) and high resolution SEM (HR SEM), energy dispersive X-ray analysis (EDAX), Fourier transform infrared spectrometry (FTIR), thermal analysis (TG, ATD). Then, the membrane performance process (extraction efficiency and species flux) was determined using hydrogen sulfide (H2S) and ethanethiol (C2H5SH) as target substances.

Sustainable Shape-Memory Polyurethane from Abietic Acid: Superior Mechanical Properties and Shape Recovery with Tunable Transition Temperatures

A new chemical architecture from abietic acid, consisting of a cycloaliphatic unsaturated terminal diisocyanate (AADI) structure, is synthesized and fully characterized. The AADI is then used to construct an amorphous and biocompatible shape-memory polyurethane (SMPU) network system with adjustable cross-linking densities over a wide range. The SMPU network exhibits good shape-memory properties with a shape fixing rate of greater than 98 % and a shape recovery rate of 95 %. In vitro hydrolytic biodegradation weight loss ratio of SMPUs reaches 71 % within eight weeks. The physical properties of these SMPUs are comparable to those reported for SMPUs obtained from commercially available petroleum-derived diisocyanates. This is the first time that multiple SMPU networks based on abietic acid have been reported. These environmentally-friendly SMPUs display a wide range of physicomechanical properties with promising hydrolytic degradability, showing good potential for practical application.

Potential of adsorbents from agricultural wastes as alternative fillers in mixed matrix membrane for gas separation: A review

Mixed matrix membrane (MMM), formed by dispersing fillers in polymer matrix, has attracted researchers’ attention due to its outstanding performance compared to polymeric membrane. However, its widespread use is limited due to high cost of the commercial filler which leads to the studies on alternative low-cost fillers. Recent works have focused on utilizing agricultural wastes as potential fillers in fabricating MMM. A membrane with good permeability and selectivity was able to be prepared at low cost. The objective of this review article is to compile all the available information on the potential agricultural wastes as fillers in fabricating MMM for gas separation application. The gas permeation mechanisms through polymeric and MMM as well as the chemical and physical properties of the agricultural waste fillers were also reviewed. Additionally, the economic study and future direction of MMM development especially in gas separation field were discussed.

Heterogeneous ion exchange membranes based on thermoplastic polyurethane (TPU): effect of PSS/DVB resin on morphology and electrodialysis

In this research, novel heterogeneous cation exchange membranes based on thermoplastic polyurethane (TPU) have been prepared by the solution casting technique. The effects of incorporation level of sulfonated polystyrene divinyl-benzene (PSS/DVB) resin on water uptake, ion exchange capacity, membrane potential and salt extraction have been elucidated. Morphological and water uptake studies suggested a two-phase heterogeneous membrane morphology owing to the presence of hard and soft segments in the TPU backbone and swelling of PSS/DVB particles. This morphology was shifted to a semi-gelled morphology throughout the membrane bulk when resin loading exceeded 50 wt%. The physically cross-linked hard segments in the TPU backbone ensured a compact membrane morphology and prevented the formation of water channels. The membrane potential showed that increasing the resin content increased the membrane transport number (max. 0.95) up to 50 wt% resin loading and beyond this, the transport number started decreasing showing a pronounced effect of voids and water flow channels developing on excessive swelling. The permselectivity reached a maximum (up to 0.92) and salt extraction values also increased (by varying voltage) up to 50 wt% loading and started decreasing beyond this optimum content. This study shows successful development of low-cost heterogeneous cation exchange membranes based on TPU with acceptable electrochemical properties.