Fabrication of hierarchical poly (vinylidene fluoride) micro/nano-composite membrane with anti-fouling property for membrane distillation

Micro-/Nanohierarchical Structures Physically Engineered on Surfaces: Analysis and Perspective

The high demand for micro-/nanohierarchical structures as components of functional substrates, bioinspired devices, energy-related electronics, and chemical/physical transducers has inspired their in-depth studies and active development of the related fabrication techniques. In particular, significant progress has been achieved in hierarchical structures physically engineered on surfaces, which offer the advantages of wide-range material compatibility, design diversity, and mechanical stability, and numerous unique structures with important niche applications have been developed. This review categorizes the basic components of hierarchical structures physically engineered on surfaces according to function/shape and comprehensively summarizes the related advances, focusing on the fabrication strategies, ways of combining basic components, potential applications, and future research directions. Moreover, the physicochemical properties of hierarchical structures physically engineered on surfaces are compared based on the function of their basic components, which may help to avoid the bottlenecks of conventional single-scale functional substrates. Thus, the present work is expected to provide a useful reference for scientists working on multicomponent functional substrates and inspire further research in this field.

Tuning PVDF Membrane Porosity and Wettability Resistance via Varying Substrate Morphology for the Desalination of Highly Saline Water

Here, we report the fabrication of a series of highly efficient polyvinylidene fluoride (PVDF) membranes via substrate morphology variations. A wide range of sandpaper grit sizes (150-1200) were utilized as casting substrates. The effect of the penetration of abrasive particles present on the sandpapers on the casted polymer solution was tuned, and the impact of these particles on porosity, surface wettability, liquid entry pressure and morphology were investigated. The membrane distillation performance of the developed membrane on sandpapers was evaluated for the desalination of highly saline water (70,000 ppm). Interestingly, the utilization of cheap and widely available sandpapers as a substrate for casting can not only help in tuning the MD performance, but also in producing highly efficient membranes with stable salt rejection (up to 100%) and a 210% increase in the permeate flux over 24 h. The findings in this study will help in delineating the role of substrate nature in controlling the produced membrane characteristics and performance.

Spraying Fluorinated Silicon Oxide Nanoparticles on CuONPs@CF-PVDF Membrane: A Simple Method to Achieve Superhydrophobic Surfaces and High Flux in Direct Contact Membrane Distillation

Desalinization of seawater can be achieved by membrane distillation techniques (MD). In MD, the membranes should be resistant to fouling, robust for extended operating time, and preferably provide a superhydrophobic surface. In this work, we report the preparation and characterization of a robust and superhydrophobic polyvinylidene fluoride membrane containing fluoroalkyl-capped CuONPs (CuONPs@CF) in the inner and fluorinated capped silicon oxide nanoparticles (SiO₂NPs@CF) on its surface. SiO₂NPs@CF with a mean diameter of 225 ± 20 nm were prepared by the sol method using 1H,1H,2H,2H-perfluorodecyltriethoxysilane as a capping agent. Surface modification of the membrane was carried out by spraying SiO₂NPs@CF (5% wt.) dispersed in a mixture of dimethyl formamide (DMF) and ethanol (EtOH) at different DMF/EtOH % v/v ratios (0, 5, 10, 20, and 50). While ethanol dispersed the nanoparticles in the spraying solution, DMF dissolved the PVDF on the surface and retained the sprayed nanoparticles. According to SEM micrographs and water contact angle measurements, the best results were achieved by depositing the nanoparticles at 10% v/v of DMF/EtOH. Under these conditions, a SiO₂NPs covered surface was observed with a water contact angle of 168.5°. The water contact angle was retained after the sonication of the membrane, indicating that the modification was successfully achieved. The membrane with SiO₂NPs@CF showed a flux of 14.3 kg(m²·h)^-1, 3.4 times higher than the unmodified version. The method presented herein avoids the complicated modification procedure offered by chemical step modification and, due to its simplicity, could be scalable to a commercial membrane.

In Situ Three-Dimensional Welded Nanofibrous Membranes for Robust Membrane Distillation of Concentrated Seawater

Membrane distillation (MD) is a promising technology for treating the concentrated seawater discharged from the desalination process. Interconnected porous membranes, fabricated by additive manufacturing, have received significant attention for MD technology because of their excellent permeability. However, their poor hydrophobic durability induced by the deformation of pores constrains their water desalination performance. Herein, an in situ three-dimensional (3D) welding approach involving emulsion electrospinning is reported for fabricating robust nanofibrous membranes. The reported method is simple and effective for welding nanofibers at their intersections, and the reinforced membrane pores are uniform in the 3D space. The results show that the in situ 3D welded nanofibrous membrane, with a stability of 170 h and water recovery of 76.9%, exhibits better desalination performance than the nonwelded (superhydrophobic) nanofibrous membrane and the postwelded (superhydrophobic) nanofibrous membrane. Furthermore, the stability mechanism of the in situ 3D welded nanofibrous membrane and the two different wetting mechanisms of the nonwelded and postwelded nanofibrous membranes were investigated in the current work. More significantly, the in situ 3D welded nanofibrous membrane can further concentrate the actual concentrated seawater (121°E, 37°N) to crystallization, demonstrating its potential applications for the desalination of challenging concentrated seawater.

Interplay of the Factors Affecting Water Flux and Salt Rejection in Membrane Distillation: A State-of-the-Art Critical Review

High water flux and elevated rejection of salts and contaminants are two primary goals for membrane distillation (MD). It is imperative to study the factors affecting water flux and solute transport in MD, the fundamental mechanisms, and practical applications to improve system performance. In this review, we analyzed in-depth the effects of membrane characteristics (e.g., membrane pore size and distribution, porosity, tortuosity, membrane thickness, hydrophobicity, and liquid entry pressure), feed solution composition (e.g., salts, non-volatile and volatile organics, surfactants such as non-ionic and ionic types, trace organic compounds, natural organic matter, and viscosity), and operating conditions (e.g., temperature, flow velocity, and membrane degradation during long-term operation). Intrinsic interactions between the feed solution and the membrane due to hydrophobic interaction and/or electro-interaction (electro-repulsion and adsorption on membrane surface) were also discussed. The interplay among the factors was developed to qualitatively predict water flux and salt rejection considering feed solution, membrane properties, and operating conditions. This review provides a structured understanding of the intrinsic mechanisms of the factors affecting mass transport, heat transfer, and salt rejection in MD and the intra-relationship between these factors from a systematic perspective.

Recent Developments in Nanomaterials-Modified Membranes for Improved Membrane Distillation Performance

Membrane distillation (MD) is a thermally induced membrane separation process that utilizes vapor pressure variance to permeate the more volatile constituent, typically water as vapor, across a hydrophobic membrane and rejects the less volatile components of the feed. Permeate flux decline, membrane fouling, and wetting are some serious challenges faced in MD operations. Thus, in recent years, various studies have been carried out on the modification of these MD membranes by incorporating nanomaterials to overcome these challenges and significantly improve the performance of these membranes. This review provides a comprehensive evaluation of the incorporation of new generation nanomaterials such as quantum dots, metalloids and metal oxide-based nanoparticles, metal organic frameworks (MOFs), and carbon-based nanomaterials in the MD membrane. The desired characteristics of the membrane for MD operations, such as a higher liquid entry pressure (LEPw), permeability, porosity, hydrophobicity, chemical stability, thermal conductivity, and mechanical strength, have been thoroughly discussed. Additionally, methodologies adopted for the incorporation of nanomaterials in these membranes, including surface grafting, plasma polymerization, interfacial polymerization, dip coating, and the efficacy of these modified membranes in various MD operations along with their applications are addressed. Further, the current challenges in modifying MD membranes using nanomaterials along with prominent future aspects have been systematically elaborated.

Facile Preparation of a Superhydrophobic iPP Microporous Membrane with Micron-Submicron Hierarchical Structures for Membrane Distillation

A facile method combining micro-molding with thermally-induced phase separation (TIPS) to prepare superhydrophobic isotacticpolypropylene (iPP) microporous membranes with micron-submicron hierarchical structures is proposed in this paper. In this study, the hydrophobicity of the membrane was controlled by changing the size of micro-structures on the micro-structured mold and the temperature of the cooling bath. The best superhydrophobicity was achieved with a high water contact angle (WCA) of 161° and roll-off angle of 2°, which was similar to the lotus effect. The permeability of the membrane was greatly improved and the mechanical properties were maintained. The membrane prepared by the new method and subjected to 60h vacuum membrane distillation (VMD) was compared with a conventional iPP membrane prepared via the TIPS process. The flux of the former membrane was 31.2 kg/m2·h, and salt rejection was always higher than 99.95%, which was obviously higher than that of the latter membrane. The deposition of surface fouling on the former membrane was less and loose, and that of the latter membrane was greater and steady, which was attributed to the micron-submicron hierarchical structure of the former and the single submicron-structure of the latter. Additionally, the new method is expected to become a feasible and economical method for producing an ideal membrane for membrane distillation (MD) on a large scale.

Fluorographite-co-polydimethylsiloxane coated polyvinylidene-fluoride membrane for desalination of highly saline water with humic acid in direct contact membrane distillation

Membranes with amphiphobic properties are crucial for desalination of concentrated saline water with organic foulant by membrane distillation. In this research, we coated Fluorographite (FGi) particles on polyvinylidene-fluoride (PVDF) flat sheet membranes with 0.8% v/v polydimethylsiloxane (PDMS) as binder by filtration coating method. We evaluated its amphiphobicity via contact angles which were observed by DI water, canola oil and organic solutions as mimicking for oleophobicity. Surface modifications by FGi particles on the surface of membranes was introduced with PDMS binder which brought bifunctionality of amphiphobicity to enhance hydrophobicity and oleophobicity. We also investigated performance of coated membranes in direct contact membrane distillation (DCMD) with 1 molar concentrated NaCl solution along with humic acid being organic foulant and compared with virgin membrane (M1 membrane) and Liquid entry pressure (LEP) was also evaluated. LEP was measured by dynamic method which shown considerable improvement in coated membranes. M3 membrane showed overall better performance in terms of salt rejection higher than 99.87% and flux as compared to M1 membrane. Furthermore, the evaluation of surface characterizations was done by FESEM with EDX, AFM and FTIR. Surface morphology confirmed the coating of FGi on membrane surface while EDX evidenced increase in atomic percent of fluorine in turn F:C ratio.

ZnO Nanorod Array Modified PVDF Membrane with Superhydrophobic Surface for Vacuum Membrane Distillation Application

The vacuum membrane distillation (VMD) is a promising technology for lots of applications. To solve the membrane fouling and wetting problems, in this paper, a novel ZnO nanorods 1 H,1 H,2 H,2 H-perfluorodecyltriethoxysilane (PDTS) modified poly(vinylidene fluoride) (PVDF) membrane with a micro/nanoscale hierarchical structure and a superhydrophobic surface has been prepared and applied to the VMD process for distilling highly salty water, for the first time. Among these, a pyrolysis-adhesion method is created to obtain the ZnO seeds and fasten them on the PVDF substrate firmly. The novel modified membrane shows a stable superhydrophobic surface with a water contact angle of 152°, easy cleaning property, excellent thermal and mechanical stability, because of the Cassie's state caused by pocketing much air in the hydrophobized ZnO nanorods, the low surface energy of PDTS coating, and the strong adhesion between ZnO nanorods and PVDF membrane, which has built an ideal structure for VMD application. After 8 h VMD of 200 g L^-1 NaCl solution, compared to the virgin PVDF membrane, the novel membrane shows a similar permeate flux but a much higher quality permeated liquid because of its unique antifouling and antiwetting caused by the several microns gap between the feed and the membrane. Due to its easy cleaning property, the novel membrane also exhibits an excellent reusability.

Superhydrophobic membrane: progress in preparation and its separation properties

Superhydrophobic membrane that is highly resistant to wetting by aqueous solution has gained great attention because of its potential to be applied in many emerging membrane processes such as membrane gas absorption (MGA) and membrane distillation (MD). Numerous approaches have been proposed to obtain membranes with superhydrophobic surface from materials with various degrees of hydrophobicity. This paper then reviews the progress in superhydrophobic membrane preparation and its separation properties. A brief description of superhydrophobicity is firstly presented. Preparation methods of the superhydrophobic membrane are subsequently reviewed, including direct processing method and surface modification of the existing membrane. Finally, the separation properties and challenges of superhydrophobic membranes are discussed. This article could provide an insight for further development of superhydrophobic membrane.