Effect of homogenization and hydrophobization of a cation-exchange membrane surface on its scaling in the presence of calcium and magnesium chlorides during electrodialysis

Profiled Ion-Exchange Membranes for Reverse and Conventional Electrodialysis

Profiled ion-exchange membranes are promising for improving the parameters of reverse electrodialysis due to the reduction of pumping power and electrical resistance. The smooth commercial heterogeneous cation-exchange MK-40 and anion-exchange MA-41 membranes were chosen as the initial membranes. Profiled membranes with three different types of surface profiles were obtained by hot pressing the initial membranes. The bilayer membranes were made on the basis of single-layer profiled membranes by casting MF-4SK film on the profiled surfaces. The diffusion permeability of all types of single-layer and bilayer profiled membranes was higher than of the initial ones due to the appearance of large defects on their surface during pressing. The conductivity of the profiled membrane was lower in the diluted solution and higher in the concentrated solution than of the initial one for all samples except for the bilayer anion-exchange membrane. The conductivity of that sample was lower than that of the initial anion-exchange MA-41 membrane over the entire range of studied concentrations. The counter-ion transport numbers for all studied membranes were calculated based on the concentration dependences of conductivity and diffusion permeability of the membrane by the microheterogeneous model. The selectivity of single layer and bilayer profiled membranes became lower after their profiling due to the increase of the solution phases of membranes. The asymmetry of the current-voltage curves for all single-layer and bilayer profiled membranes was found. The application of the single layer and bilayer profiled membranes in reverse electrodialysis did not lead to an increase in power density.

Electrochemical Methods for Water Purification, Ion Separations, and Energy Conversion

Agricultural development, extensive industrialization, and rapid growth of the global population have inadvertently been accompanied by environmental pollution. Water pollution is exacerbated by the decreasing ability of traditional treatment methods to comply with tightening environmental standards. This review provides a comprehensive description of the principles and applications of electrochemical methods for water purification, ion separations, and energy conversion. Electrochemical methods have attractive features such as compact size, chemical selectivity, broad applicability, and reduced generation of secondary waste. Perhaps the greatest advantage of electrochemical methods, however, is that they remove contaminants directly from the water, while other technologies extract the water from the contaminants, which enables efficient removal of trace pollutants. The review begins with an overview of conventional electrochemical methods, which drive chemical or physical transformations via Faradaic reactions at electrodes, and proceeds to a detailed examination of the two primary mechanisms by which contaminants are separated in nondestructive electrochemical processes, namely electrokinetics and electrosorption. In these sections, special attention is given to emerging methods, such as shock electrodialysis and Faradaic electrosorption. Given the importance of generating clean, renewable energy, which may sometimes be combined with water purification, the review also discusses inverse methods of electrochemical energy conversion based on reverse electrosorption, electrowetting, and electrokinetic phenomena. The review concludes with a discussion of technology comparisons, remaining challenges, and potential innovations for the field such as process intensification and technoeconomic optimization.

Mathematical Description of the Increase in Selectivity of an Anion-Exchange Membrane Due to Its Modification with a Perfluorosulfonated Ionomer

In this paper, we simulate the changes in the structure and transport properties of an anion-exchange membrane (CJMA-7, Hefei Chemjoy Polymer Materials Co. Ltd., China) caused by its modification with a perfluorosulfonated ionomer (PFSI). The modification was made in several stages and included keeping the membrane at a low temperature, applying a PFSI solution on its surface, and, subsequently, drying it at an elevated temperature. We applied the known microheterogeneous model with some new amendments to simulate each stage of the membrane modification. It has been shown that the PFSI film formed on the membrane-substrate does not affect significantly its properties due to the small thickness of the film (≈4 µm) and similar properties of the film and substrate. The main effect is caused by the fact that PFSI material “clogs” the macropores of the CJMA-7 membrane, thereby, blocking the transport of coions through the membrane. In this case, the membrane microporous gel phase, which exhibits a high selectivity to counterions, remains the primary pathway for both counterions and coions. Due to the above modification of the CJMA-7 membrane, the coion (Na⁺) transport number in the membrane equilibrated with 1 M NaCl solution decreased from 0.11 to 0.03. Thus, the modified membrane became comparable in its transport characteristics with more expensive IEMs available on the market.

Donnan Dialysis for scaling mitigation during electrochemical ammonium recovery from complex wastewater

Inorganic scaling is often an obstacle for implementing electrodialysis systems in general and for nutrient recovery from wastewater specifically. In this work, Donnan dialysis was explored, to prevent scaling and to prolong operation of an electrochemical system for TAN (total ammonia nitrogen) recovery. An electrochemical system was operated with and without an additional Donnan dialysis cell, while being supplied with synthetic influent and real digested black water. For the same Load Ratio (nitrogen load vs applied current) while treating digested black water, the system operated for a period three times longer when combined with a Donnan cell. Furthermore, the amount of nitrogen recovered was higher. System performance was evaluated in terms of both TAN recovery and energy efficiency, at different Load Ratios. At a Load Ratio 1.3 and current density of 10 A m^-2, a TAN recovery of 83% was achieved while consuming 9.7 kWh kg_N^-1.

Investigation of ion-exchange membranes by means of chronopotentiometry: A comprehensive review on this highly informative and multipurpose technique

Electrodialysis is mostly used for drinking water production but it has gained applicability in different new fields in recent decades. Membrane characteristics and ion transport properties strongly influence the efficiency of electrodialysis and must be evaluated to avoid an intense energy consumption and ensure long membrane times of usage. To this aim, conducting studies on ion transport across membranes is essential. Several dynamic characterization methods can be employed, among which, chronopotentiometry has shown special relevance because it allows a direct access to the contribution of the potential in different states of the membrane/solution system. The present paper provides a critical review on the use of chronopotentiometry to determine the main membrane transport properties and to evaluate mass transfer phenomena. Properties, such as limiting current density, electrical resistances, plateau length, transport number of counter-ions in the membrane, transition times, and apparent fraction of membrane conductive area have been intensively discussed in the literature and are presented in this review. Some of the phenomena evaluated using this technique are concentration polarization, gravitational convection, electroconvection, water dissociation, and fouling/scaling, all of them also shown herein. Mathematical and experimental studies were considered. New trends in chronopotentiometric studies should include ion-exchange membranes that have been recently developed (presenting anti-fouling, anti-microbial, and monovalent-selective properties) and a deeper discussion on the behaviour of complex solutions that have been often treated by electrodialysis, such as municipal wastewaters. New mathematical models, especially 3D ones, are also expected to be developed in the coming years.

Performance Evaluation and Fouling Propensity of Forward Osmosis (FO) Membrane for Reuse of Spent Dialysate

The number of chronic renal disease patients has shown a significant increase in recent decades over the globe. Hemodialysis is the most commonly used treatment for renal replacement therapy (RRT) and dominates the global dialysis market. As one of the most water-consuming treatments in medical procedures, hemodialysis has room for improvement in reducing wastewater effluent. In this study, we investigated the technological feasibility of introducing the forward osmosis (FO) process for spent dialysate reuse. A 30 LMH of average water flux has been achieved using a commercial TFC membrane with high water permeability and salt removal. The water flux increased up to 23% with increasing flowrate from 100 mL/min to 500 mL/min. During 1 h spent dialysate treatment, the active layer facing feed solution (AL-FS) mode showed relatively higher flux stability with a 4–6 LMH of water flux reduction while the water flux decreased significantly at the active layer facing draw solution (AL-DS) mode with a 10–12 LMH reduction. In the pressure-assisted forward osmosis (PAFO) condition, high reverse salt flux was observed due to membrane deformation. During the membrane filtration process, scaling occurred due to the influence of polyvalent ions remaining on the membrane surface. Membrane fouling exacerbated the flux and was mainly caused by organic substances such as urea and creatinine. The results of this experiment provide an important basis for future research as a preliminary experiment for the introduction of the FO technique to hemodialysis.

Selectivity of Transport Processes in Ion-Exchange Membranes: Relationship with the Structure and Methods for Its Improvement

Nowadays, ion-exchange membranes have numerous applications in water desalination, electrolysis, chemistry, food, health, energy, environment and other fields. All of these applications require high selectivity of ion transfer, i.e., high membrane permselectivity. The transport properties of ion-exchange membranes are determined by their structure, composition and preparation method. For various applications, the selectivity of transfer processes can be characterized by different parameters, for example, by the transport number of counterions (permselectivity in electrodialysis) or by the ratio of ionic conductivity to the permeability of some gases (crossover in fuel cells). However, in most cases there is a correlation: the higher the flux density of the target component through the membrane, the lower the selectivity of the process. This correlation has two aspects: first, it follows from the membrane material properties, often expressed as the trade-off between membrane permeability and permselectivity; and, second, it is due to the concentration polarization phenomenon, which increases with an increase in the applied driving force. In this review, both aspects are considered. Recent research and progress in the membrane selectivity improvement, mainly including a number of approaches as crosslinking, nanoparticle doping, surface modification, and the use of special synthetic methods (e.g., synthesis of grafted membranes or membranes with a fairly rigid three-dimensional matrix) are summarized. These approaches are promising for the ion-exchange membranes synthesis for electrodialysis, alternative energy, and the valuable component extraction from natural or waste-water. Perspectives on future development in this research field are also discussed.

Influence of Surface Modification of MK-40 Membrane with Polyaniline on Scale Formation under Electrodialysis

A comprehensive study of the polyaniline influence on mineral scaling on the surface of the heterogeneous MK-40 sulfocationite membrane under electrodialysis has been conducted. Current-voltage curves and chronopotentiograms have been obtained and analyzed for the pristine MK-40 membrane and the MK-40 membrane which is surface-modified by polyaniline. The study of the electrochemical behavior of membranes has been accompanied by the simultaneous control of the pH of the solution outcoming from the desalination compartment. The mixture of Na₂CO₃, KCl, CaCl₂, and MgCl₂ is used as a model salt solution. Two limiting states are observed on the current-voltage curve of the surface-modified membrane. There is the first pseudo-limiting state in the range of small values of the potential drop. The second limiting current is comparable with that of the limiting current for the pristine membrane. It is shown that chronopotentiometry cannot be used as a self-sufficient method for membrane scaling identification on the surface-modified membrane at high currents. A mineral scale on the surfaces of the studied membranes has been found by scanning electron microscopy. The amount of precipitate is higher in the case of the surface-modified membrane compared with the pristine one.

Treatment of Cyanide-Free Wastewater from Brass Electrodeposition with EDTA by Electrodialysis: Evaluation of Underlimiting and Overlimiting Operations

Growing environmental concerns have led to the development of cleaner processes, such as the substitution of cyanide in electroplating industries and changes in the treatment of wastewaters. Hence, we evaluated the treatment of cyanide-free wastewater from the brass electroplating industry with EDTA as a complexing agent by electrodialysis, aimed at recovering water and concentrated solutions for reuse. The electrodialysis tests were performed in underlimiting and overlimiting conditions. The results suggested that intense water dissociation occurred at the cathodic side of the commercial anion-exchange membrane (HDX) during the overlimiting test. Consequently, the pH reduction at this membrane may have led to the reaction of protons with complexes of EDTA-metals and insoluble species. This allowed the migration of free Cu²⁺ and Zn²⁺ to the cation-exchange membrane as a result of the intense electric field and electroconvection. These overlimiting phenomena accounted for the improvement of the percent extraction and percent concentration, since in the electrodialysis stack employed herein, the concentrate compartments of cationic and anionic species were connected to the same reservoir. Chronopotentiometric studies showed that electroconvective vortices minimized fouling/scaling at both membranes. The electrodialysis in the overlimiting condition seemed to be more advantageous due to water dissociation and electroconvection.

Effect of Surface Inhomogeneity of Ion-Exchange Membranes on the Mass Transfer Efficiency in Pulsed Electric Field Modes

Despite the growing interest in pulsed electric field modes in membrane separation processes, there are currently not many works devoted to studying the effect of the surface properties and composition of ion-exchange membranes on their efficiency in these modes. In this paper, we have shown the effect of increasing mass transfer using different kinds of ion-exchange membranes (heterogeneous and homogeneous with smooth, undulated, and rough surfaces) during electrodialysis in the pulsed electric field modes at underlimiting and overlimiting currents. It was found that the maximum increment in the average current is achieved when the average potential corresponds to the right-hand edge of the limiting current plateau of the voltammetric curve, i.e., at the maximum resistance of the system in the DC mode. For the first time, the development of electroconvective vortices was visualized in pulsed electric field modes and it was experimentally shown that even at relatively low frequencies, a non-uniform concentration field is preserved at the time of a pause, which stimulates the rapid development of electroconvection when pulses are switched on again. In the case of relatively high pulse frequencies, the electroconvective vortices formed during a pulse lapse do not completely decay during a pause; they only slightly decrease in size.

How Electrical Heterogeneity Parameters of Ion-Exchange Membrane Surface Affect the Mass Transfer and Water Splitting Rate in Electrodialysis

Electrodialysis (ED) has been demonstrated as an effective membrane method for desalination, concentration, and separation. Electroconvection (EC) is a phenomenon which can essentially increase the mass transfer rate and reduce the undesirable water splitting effect. Efforts by a number of researchers are ongoing to create conditions for developing EC, in particular, through the formation of electrical heterogeneity on the membrane surface. We attempt, for the first time, to optimize the parameters of surface electrical heterogeneity for ion-exchange membranes used in a laboratory ED cell. Thirteen different patterns on the surface of two Neosepta anion-exchange membranes, AMX and AMX-Sb, were tested. Low-conductive fluoropolymer spots were formed on the membrane surface using the electrospinning technique. Spots in the form of squares, rectangles, and circles with different sizes and distances between them were applied. We found that the spots' shape did not have a visible effect. The best effect, i.e., the maximum mass transfer rate and the minimum water splitting rate, was found when the spots' size was close to that of the diffusion layer thickness, δ (about 250 μm in the experimental conditions), and the distance between the spots was slightly larger than δ, such that the fraction of the screened surface was about 20%.

Characterization of MK-40 Membrane Modified by Layers of Cation Exchange and Anion Exchange Polyelectrolytes

Coating of ion exchange membranes used in electrodialysis with layers of polyelectrolytes is a proven approach that allows for the increasing of the limiting current, the suppressing of sedimentation, the controlling of the intensity of generation of H⁺ and OH⁻ ions, and also the improving of monovalent selectivity. However, in the case when two materials with the opposite sign of the charge of fixed groups come in contact, a bipolar boundary is created that can cause undesirable changes in the membrane properties. In this work, we used a MK-40 heterogeneous membrane on the surface of which a layer of polyethyleneimine was applied by adsorption from a solution as a model of heterogeneous membranes modified with oppositely charged polyelectrolyte. It was found that, on one hand, the properties of modified membrane were beneficial for electrodialysis, its limiting current did not decrease and the membrane even acquired a barrier to non-selective electrolyte transport. At the same time, the generation of H⁺ and OH⁻ ions of low intensity arose, even in underlimiting current modes. It was also shown that despite the presence of a layer of polyethyleneimine, the surface charge of the modified membrane remained negative, which we associate with low protonation of polyethyleneimine at neutral pH.

Electro-Kinetic Instability in a Laminar Boundary Layer Next to an Ion Exchange Membrane

The electro-kinetic instability in a pressure driven shear flow near an ion exchange membrane is considered. The electrochemical system, through which an electrical potential drop is applied, consists in a polarization layer in contact with the membrane and a bulk. The numerical investigation contained two aspects: analysis of the instability modes and description of the Lagrangian transport of fluid and ions. Regarding the first aspect, the modes were analyzed as a function of the potential drop. The analysis revealed how the spatial distribution of forces controls the dynamics of vortex association and dissociation. In particular, the birth of a counter-clockwise vortex between two clockwise vortices, and the initiation of clusters constituting one or two envelopes wrapping a vortex group, were examined. In regards to the second aspect, the trajectories were computed with the fourth order Runge Kutta scheme for the time integration and with the biquadratric upstream scheme for the spatial and time interpolation of the fluid velocity and the ion flux. The results for the periodic mode showed two kinds of trajectories: the trochoidal motion and the longitudinal one coupled with a periodic transverse motion. For the aperiodic modes, other mechanisms appeared, such as ejection from the mixing layer, trapping by a growing vortex or merging vortices. The analysis of the local velocity field, the vortices’ shape, the spatial distribution of the forces and the ion flux components explained these trajectories.

2D Mathematical Modelling of Overlimiting Transfer Enhanced by Electroconvection in Flow-Through Electrodialysis Membrane Cells in Galvanodynamic Mode

Flow-through electrodialysis membrane cells are widely used in water purification and the processing of agricultural products (milk, wine, etc.). In the research and operating practice of such systems, a significant place is occupied by a galvanodynamic (or galvanostatic) mode. 2D mathematical modelling of ion transfer in the galvanodynamic mode requires solving the problem of setting the average current density equal to a certain value, while the current density distribution in the system is uneven. This article develops a 2D mathematical model of the overlimiting transfer enhanced by electroconvection in a flow-through electrodialysis cell in the galvanodynamic mode. The model is based on the system of Navier–Stokes, Nernst–Planck, Poisson equations and equations for the electric current stream function. To set the electric mode we use a boundary condition, relating the electric field strength and current density. This approach allows us to describe the formation of the extended space charge region and development of electroconvection at overlimiting currents. For the first time, chronopotentiograms and current–voltage characteristics of the membrane systems are calculated for the galvanodynamic mode taking into account the forced flow and development of electroconvection. The behaviors of the calculated chronopotentiograms and current–voltage characteristic coincide qualitatively with experimental data. The effects of the electrolyte concentration, forced flow velocity and channel size on the mass transfer at overlimiting currents are estimated.