Pervaporative efficiency of organic solvents separation employing hydrophilic and hydrophobic commercial polymeric membranes

A New Type of Composite Membrane PVA-NaY/PA-6 for Separation of Industrially Valuable Mixture Ethanol/Ethyl Tert-Butyl Ether by Pervaporation

Pervaporation is a membrane technique used to separate azeotropic and close boiling solvents. Heterogenous PVA composite membranes with NaY zeolite supported on polyamide-6 were fabricated and utilized in organic-organic pervaporation. The efficiency of prepared membranes was evaluated in the separation of ethanol/ethyl tert-butyl ether (EtOH/ETBE) using separation factor (β) and the thickness normalized pervaporation separation index (PSIN). Implementation of the fringe projection phase-shifting method allowed to the determined contact angle corrected by roughness. The influence of the presence of water traces in the feed on the overall separation efficiency was also discussed using the enrichment factor for water (EFwater). The incorporation of NaY into PVA matrix increases surface roughness and hydrophilicity of the composite membrane. It was found that membranes selectively transport ethanol from the binary EtOH/ETBE mixture. The values of β (2.3) and PSIN (288 μm g m-2 h-1) for PVA-NaY/PA6 membrane were improved by 143% and 160% in comparison to the values for the pristine PVA/PA6 membrane. It was found that membranes showed EFwater > 1, thus revealing the preferential transport of water molecules across membranes. These results are also significant for the design of membranes for the removal of water excess from the mixtures of organic solvents.

Minimizing Solvent Toxicity in Preparation of Polymeric Membranes for Gas Separation

Toxic solvents such as dimethylformamide (DMF) are widely used for the preparation of polymeric membranes due to the strong dissolving power. Environmentally friendly solvents are available, but the developed membranes suffered from low performance due to the poor solubility of the polymer in the solvent. In this work, polyetherimide membranes were prepared using DMF with the addition of the biodegradable solvent γ-butyrolactone (GBL). Results show that mixing 75 wt % of DMF with 25 wt % GBL enhanced the membrane gas permeability toward hydrogen, methane, helium, carbon dioxide, and nitrogen. The overall permeability was increased by 9.6% compared to the permeability of the membrane made by 100 wt % DMF. Hydrogen-to-methane selectivity was also raised from 26.3 to 29.3.

Review: Membrane Materials for the Removal of Water from Industrial Solvents by Pervaporation and Vapor Permeation

Organic solvents are widely used in a variety of industrial sectors. Reclaiming and reusing the solvents may be the most economically and environmentally beneficial option for managing spent solvents. Purifying the solvents to meet reuse specifications can be challenging. For hydrophilic solvents, water must be removed prior to reuse, yet many hydrophilic solvents form hard-to-separate azeotropic mixtures with water. Such mixtures make separation processes energy intensive and cause economic challenges. The membrane processes pervaporation (PV) and vapor permeation (VP) can be less energy intensive than distillation-based processes and have proven to be very effective in removing water from azeotropic mixtures. In PV/VP, separation is based on the solution-diffusion interaction between the dense permselective layer of the membrane and the solvent/water mixture. This review provides a state-of-the-science analysis of materials used as the selective layer(s) of PV/VP membranes in removing water from organic solvents. A variety of membrane materials, such as polymeric, inorganic, mixed matrix, and hybrid, have been reported in the literature. A small subset of these are commercially available and highlighted here: poly(vinyl alcohol), polyimides, amorphous perfluoro polymers, NaA zeolites, chabazite zeolites, T-type zeolites, and hybrid silicas. The typical performance characteristics and operating limits of these membranes are discussed. Solvents targeted by the U.S. Environmental Protection Agency for reclamation are emphasized and ten common solvents are chosen for analysis: acetonitrile, 1-butanol, N,N-dimethyl formamide, ethanol, methanol, methyl isobutyl ketone, methyl tert-butyl ether, tetrahydrofuran, acetone, and 2-propanol.