Xe Recovery from Nuclear Power Plants Off-Gas Streams: Molecular Simulations of Gas Permeation through DD3R Zeolite Membrane

Recent experimental work has shown zeolite membrane-based separation as a promising potential technology for Kr/Xe gas mixtures due to its much lower energy requirements in comparison to cryogenic distillation, the conventional separation method for such mixtures. Such a separation is also economically rewarding because Xe is in high demand, as a valuable product for many applications/processes. In this work, we have used Molecular Dynamics (MD) simulations to study the effects of different conditions, i.e., temperature, pressure, and gas feed composition, on Kr/Xe separation performance via DD3R zeolite membranes. We provide a comprehensive study of the permeation of the different gas species, density profiles, and diffusion coefficients. Molecular simulations show that if the feed is changed from pure Kr/Xe to an equimolar mixture, the Kr/Xe separation factor increases, which agrees with experiments. In addition, when Ar is introduced as a sweep gas, the adsorption of both Kr and Xe increases, while the permeation of pure Kr increases. A similar behavior is observed with equimolar mixtures of Kr/Xe with Ar as the sweep gas. High-separation Kr/Xe selectivity is observed at 50 atm and 425 K but with low total permeation rates. Changing pressure and temperature are found to have profound effects on optimizing the separation selectivity and the permeation throughput.

In Silico Screening of Metal-Organic Frameworks and Zeolites for He/N2 Separation

In silico screening of 10,143 metal-organic frameworks (MOFs) and 218 all-silica zeolites for adsorption-based and membrane-based He and N₂ separation was performed. As a result of geometry-based prescreening, structures having zero accessible surface area (ASA) and pore limiting diameter (PLD) less than 3.75 Å were eliminated. So, both gases can be adsorbed and pass-through MOF and zeolite pores. The Grand canonical Monte Carlo (GCMC) and equilibrium molecular dynamics (EMD) methods were used to estimate the Henry's constants and self-diffusion coefficients at infinite dilution conditions, as well as the adsorption capacity of an equimolar mixture of helium and nitrogen at various pressures. Based on the obtained results, adsorption, diffusion and membrane selectivities as well as membrane permeabilities were calculated. The separation potential of zeolites and MOFs was evaluated in the vacuum and pressure swing adsorption processes. In the case of membrane-based separation, we focused on the screening of nitrogen-selective membranes. MOFs were demonstrated to be more efficient than zeolites for both adsorption-based and membrane-based separation. The analysis of structure-performance relationships for using these materials for adsorption-based and membrane-based separation of He and N₂ made it possible to determine the ranges of structural parameters, such as pore-limiting diameter, largest cavity diameter, surface area, porosity, accessible surface area and pore volume corresponding to the most promising MOFs for each separation model discussed in this study. The top 10 most promising MOFs were determined for membrane-based, vacuum swing adsorption and pressure swing adsorption separation methods. The effect of the electrostatic interaction between the quadrupole moment of nitrogen molecules and MOF atoms on the main adsorption and diffusion characteristics was studied. The obtained results can be used as a guide for selection of frameworks for He/N₂ separation.

Effect of membrane performance variability with temperature and feed composition on pervaporation and vapor permeation system design for solvent drying

BACKGROUND

The presence of water in organic solvents and biofuels can complicate their production and reuse because many hydrophilic solvents form difficult-to-separate mixtures with water (e.g., azeotropes). Pervaporation (PV) and vapor permeation (V⋅P) remove water from such mixtures via selective solution-diffusion transport through a membrane material. A recent article reviewed design factors that impact the effectiveness of PV/V⋅P solvent dehydration processes (J. Chem. Technol. Biotechnol 95: 495-512 (2020)). For the sake of simplicity, the earlier work assumed constant membrane permeabilities. The objective here is to explore the impact of variable permeabilities on predictions of PV/V⋅P system performance.

RESULTS

A multiparameter expression relating permeability to process conditions was incorporated into the spreadsheet calculators from the previous work. Use of the expression was demonstrated with literature ethanol/water PV data for a NaA zeolite material and two poly (vinyl alcohol) (PVA) membranes. The variable permeabilities of the membranes yielded membrane area requirements that were 20-30% different from those calculated using permeances fixed at either end of the target water range. The impact of composition-dependent permeabilities was most pronounced on the fraction of ethanol transferred to the permeate for the NaA membrane.

CONCLUSION

The inclusion of membrane permeabilities that vary with fluid composition and temperature noticeably altered predictions of the membrane area required to carry out water removal from ethanol by PV and of the transfer of ethanol to the permeate stream. Unless a PV/V⋅P process is expected to operate at a constant temperature and in a narrow concentration range, process performance estimates would be improved by inclusion of concentration- and temperature-dependent permeabilities or permeances.

Efficient Helium Separation with Two-Dimensional Metal-Organic Framework Fe/Ni-PTC: A Theoretical Study

Helium (He) is one of the indispensable and rare strategic materials for national defense and high-tech industries. However, daunting challenges have to be overcome for the supply shortage of He resources. Benefitted from the wide pore size distribution, sufficient intrinsic porosity, and high specific surface area, metal–organic framework (MOF) materials are prospective candidates for He purification in the membrane-based separation technology. In this work, through first-principles calculations and molecular dynamics (MD) simulations, we studied the permeability and filtration performance of He by the newly synthesized two-dimensional Fe-PTC MOF and its analogue Ni-PTC MOF. We found that both Fe-PTC and Ni-PTC have superior high performance for He separation. The selectivity of He over N₂ was calculated to be ~10¹⁷ for Fe-PTC and ~10¹⁵ for Ni-PTC, respectively, both higher than most of the previously proposed 2D porous membranes. Meanwhile, high He permeance (10⁻⁴~10⁻³ mol s⁻¹ m⁻² Pa⁻¹) can be obtained for the Fe/Ni-PTC MOF for temperatures ranging from 200 to 500 K. Therefore, the present study offers a highly prospective membrane for He separation, which has great potential in industrial application.

Review of Pervaporation and Vapor Permeation Process Factors Affecting the Removal of Water from Industrial Solvents

A recent review article (J Chem Technol Biotechnol 94: 343-365 (2019)) identified several commercially-available permselective materials for drying organic solvents with pervaporation (PV) and vapor permeation (V·P) separation processes. The membrane materials included polymeric and inorganic substances exhibiting a range in the performance characteristics: water permeance, water/solvent selectivity, and maximum use temperature. This paper provides an overview of the factors affecting the design of PV/V·P processes utilizing these membranes to remove water from common organic solvents. Properties of the specific membrane and of the solvent substantially affect the PV/V·P separation. Equally important is the impact of operating parameters on the overall separation. To study these impacts, simplified process performance equations and detailed spreadsheet calculations were developed for single-pass and recirculating batch PV systems and for single-pass V·P systems. Estimates of membrane area, permeate concentration, solvent recovery, permeate condenser temperatures, and heating requirements were calculated. Process variables included: solvent type, water permeance, water/solvent selectivity, initial and final water concentrations, operating temperature (PV) or feed pressure (V·P), temperature drop due to evaporation (PV) or feed-side pressure drop (V·P), and permeate pressure. The target solvents considered were: acetonitrile, 1-butanol, N,N-dimethyl formamide, ethanol, methanol, methyl isobutyl ketone, methyl tert-butyl ether, tetrahydrofuran, acetone, and 2-propanol.

Theoretical Prediction of Mechanical Strength and Desalination Performance of One-Atom-Thick Hydrocarbon Polymer in Pressure-Driven Separation

One-atom-thick materials hold promise for the future of membrane-based gas purification and water filtration applications. However, there are a few investigations on the mechanical properties of these materials under pressure-driven condition. Here, by employing molecular simulation techniques and continuum mechanics simulation, we investigate the mechanical strength of two-dimensional hydrocarbon polymers containing sub-nanometer pores with various topologies. We demonstrate that the mechanical strengths of the membranes are correlated with their pore sizes and geometries. In addition, when the pore size of substrates is controlled within a reasonable range, all of the membrane candidates can withstand the practical hydraulic pressure of few megapascal. The studied materials also exhibit better seawater desalination performance as compared to the traditional polymeric reverse osmosis membrane. This work presents a new route to design new separation membrane, and also propose a simulation method to evaluate the mechanical strength and desalination performance.

Review: Membrane Materials for the Removal of Water from Industrial Solvents by Pervaporation and Vapor Permeation

Organic solvents are widely used in a variety of industrial sectors. Reclaiming and reusing the solvents may be the most economically and environmentally beneficial option for managing spent solvents. Purifying the solvents to meet reuse specifications can be challenging. For hydrophilic solvents, water must be removed prior to reuse, yet many hydrophilic solvents form hard-to-separate azeotropic mixtures with water. Such mixtures make separation processes energy intensive and cause economic challenges. The membrane processes pervaporation (PV) and vapor permeation (VP) can be less energy intensive than distillation-based processes and have proven to be very effective in removing water from azeotropic mixtures. In PV/VP, separation is based on the solution-diffusion interaction between the dense permselective layer of the membrane and the solvent/water mixture. This review provides a state-of-the-science analysis of materials used as the selective layer(s) of PV/VP membranes in removing water from organic solvents. A variety of membrane materials, such as polymeric, inorganic, mixed matrix, and hybrid, have been reported in the literature. A small subset of these are commercially available and highlighted here: poly(vinyl alcohol), polyimides, amorphous perfluoro polymers, NaA zeolites, chabazite zeolites, T-type zeolites, and hybrid silicas. The typical performance characteristics and operating limits of these membranes are discussed. Solvents targeted by the U.S. Environmental Protection Agency for reclamation are emphasized and ten common solvents are chosen for analysis: acetonitrile, 1-butanol, N,N-dimethyl formamide, ethanol, methanol, methyl isobutyl ketone, methyl tert-butyl ether, tetrahydrofuran, acetone, and 2-propanol.