Optimal synthesis and operation of low-cost polyvinyl chloride/bentonite ultrafiltration membranes for the purification of oilfield produced water

Ternary Phase-Field Simulation of Poly(vinylidene fluoride) Microporous Membrane Structures Prepared by Nonsolvent-Induced Phase Separation with Different Additives and Solvent Treatments

In this study, an existing ternary membrane system based on nonsolvent-induced phase separation (NIPS) with a phase-field model was optimized. To study and analyze the effects of different additives on the formation of the skin layer and the effects of the three solvents on membrane characterization under the same conditions, two-dimensional simulations of the relevant parameters of a poly(vinylidene fluoride) (PVDF) membrane system were performed. The specific application of quaternary substances in ternary membrane systems was elaborated by determining the cohesive energy density between the additives and solvents, followed by the interaction parameters χ under the joint effect of the two. The results showed that the PVDF microporous membrane formed a dense surface layer at the mass transfer exchange interface, and with an increase in the poly(ethylene glycol) (PEG) concentration, the phase separation of the skin layer was predominantly transformed from liquid-solid partitioning to liquid-liquid partitioning; the number of membrane pores increased with increasing poly(vinylpyrrolidone) (PVP) concentration. The N,N-dimethylacetamide (DMAc) solvent system had the most stable thermodynamic properties; the dimethyl sulfoxide (DMSO) solvent system had mostly large pores running through the membrane and exhibited a porous structure. Related experiments also validated the model. Therefore, this model can be applied to other PVDF ternary membrane systems to better understand the structural development of microporous PVDF membranes under different conditions.

Highly effective ultrafiltration membranes based on plastic waste for dye removal from water

Applicable and low-cost ultrafiltration membranes based on waste polystyrene (WPS) blend and poly vinylidene fluoride (PVDF) were effectively cast on nonwoven support using phase inversion method. Analysis was done into how the WPS ratio affected the morphology and antifouling performance of the fabricated membranes. Cross flow filtration of pure water and various types of polluted aqueous solutions as the feed was used to assess the performance of the membranes. The morphology analysis shows that the WPS/PVDF membrane layer has completely changed from a spongy structure to a finger-like structure. In addition, the modified membrane with 50% WPS demonstrated that the trade-off between selectivity and permeability is met by a significant improvement in the rejection of the membrane with a reduction in permeate flux due to the addition of PVDF. With a water permeability of 50 LMH and 44 LMH, respectively, the optimized WPS-PVDF membrane with 50% WPS could reject 81% and 74% of Congo red dye (CR) and methylene blue dye (MB), respectively. The flux recovery ratio (FRR) reached to 88.2% by increasing PVDF concentration with 50% wt. Also, this membrane has the lowest irreversible fouling (Rir) value of 11.7% and lowest reversible fouling (Rr) value of 27.9%. The percent of cleaning efficiency reach to 71%, 90%, and 85% after eight cycles of humic acid (HA), CR, and MB filtration, respectively, for the modified PS-PVDF (50%-50%). However, higher PVDF values cause the membrane's pores to become clogged, increase the irreversible fouling, and decrease the cleaning efficiency. In addition to providing promising filtration results, the modified membrane is inexpensive because it was made from waste polystyrene, and as a result, it could be scaled up to treat colored wastewater produced by textile industries. PRACTITIONER POINTS: Recycling of plastic waste as an UF membrane for water/wastewater treatment was successfully prepared and investigated. Mechanical properties showed reasonable response with adding PVDF. The modified membrane with 50% PS demonstrated that the trade-off between selectivity and permeability is met by a significant improvement in the rejection.

Clay-reinforced PVC composites and nanocomposites

Clay-reinforced polyvinyl chloride (PVC) composites and nanocomposites are one of the newest and most important compounds studied and used in various applications, including the biomedical, automotive industry, water treatment, packaging, fire retarding, and construction. The most important clays used in the synthesis of these composites are Bentonite, Montmorillonite, Kaolinite, and Illite. The addition of these nanoclays to the PVC matrix improves mechanical properties, thermal stability, and yellowness index properties. In this chapter, a detailed study of PVC and its properties, types of nanoclays and their properties, modification of nanoclays, production methods of composites, and nanocomposites of PVC/clay, their characterization, and applications have been performed. Herein, the types, properties, and applications of PVC/clay nanocomposites, as well as their challenges and future remarks, are reviewed.

Nano-clay modified membranes: A promising green strategy for microalgal antifouling filtration

Membrane fouling is a major challenge which limits the sustainable application of membrane filtration-based microalgal harvesting at industrial level. Membrane fouling leads to increased operational and maintenance costs and represents a major obstacle to microalgal downstream processing. Nano-clays are promising naturally occurring nanoparticles in membrane fabrication due to their low-cost, facile preparation, and their superior properties in terms of surface hydrophilicity, mechanical stability, and resistance against chemicals. The membrane surface modification using nano-clays is a sustainable promising approach to improve membranes mechanical properties and their fouling resistance. However, the positive effects of nano-clay particles on membrane fouling are often limited by aggregation and poor adhesion to the base polymeric matrix. This review surveys the recent efforts to achieve anti-fouling behavior using membrane surface modification with nano-clay fillers. Further, strategies to achieve a better incorporation of nano-clay in the polymer matrix of the membrane are summarised, and the factors that govern the membrane fouling, stability, adhesion, agglomeration and leaching are discussed in depth.

Thermodynamics and kinetic analysis of membrane: Challenges and perspectives

The ultimate structure of the membrane is determined using two important effects: (i) thermodynamic effect and (ii) kinetic effect. Controlling the mechanism of kinetic and thermodynamic processes in phase separation is essential for enhancing membrane performance. However, the relationship between system parameters and the ultimate membrane morphology is still largely empirical. This review focuses on the fundamental ideas behind thermally induced phase separation (TIPS) and nonsolvent-induced phase separation (NIPS) methods, including both kinetic and thermodynamic elements. The thermodynamic approach to understanding phase separation and the effect of different interaction parameters on membrane morphology has been discussed in detail. Furthermore, this review explores the capabilities and limitations of different macroscopic transport models used for the last four decades to explore the phase inversion process. The application of molecular simulations and phase field to understand phase separation has also been briefly examined. Finally, it discusses the thermodynamic approach to understanding phase separation and the consequence of different interaction parameters on membrane morphology, as well as possible directions for artificial intelligence to fill the gaps in the literature. This review aims to provide comprehensive knowledge and motivation for future modeling work for membrane fabrication via new techniques such as nonsolvent-TIPS, complex-TIPS, non-solvent assisted TIPS, combined NIPS-TIPS method, and mixed solvent phase separation.

High-tensile chitin films regenerated from cryogenic aqueous phosphoric acid

The abuse of non-renewable fossil resources and the resulting plastic pollution have posed a great burden on the environment. Fortunately, renewable bio-macromolecules have shown great potential to replace synthetic plastics in fields ranging from biomedical applications, and energy storage to flexible electronics. However, the potential of recalcitrant polysaccharides, such as chitin, in the above-mentioned fields have not been fully exploited because of its poor processability, which is ultimately due to the lack of suitable, economical, and environmentally friendly solvent for it. Herein, we demonstrate an efficient and stable strategy for the fabrication of high-strength chitin films from concentrated chitin solutions in cryogenic 85 wt% aqueous phosphoric acid (aq. H₃PO₄). The regeneration conditions, including the nature of the coagulation bath and its temperature are important variables affecting the reassembly of chitin molecules and hence the structure and micromorphology of the films. Uniaxial orientation of the chitin molecules by applying tension to the RCh hydrogels further endows the films with enhanced mechanical properties of up to 235 MPa and 6.7 GPa in tensile strength and Young's modulus, respectively.

Preparation of polyvinyl chloride (PVC) membrane blended with acrylamide grafted bentonite for oily water treatment

The current work aims to advance the hydrophilicity, morphology, and antifouling characteristics of polyvinyl chloride (PVC) membranes for oily wastewater separation by incorporating modified bentonite. The surface of bentonite nanoparticles is altered by adopting the "grafting from" method using the surface-initiated atom transfer radical polymerization (SI-ATRP) approach. The PVC-based membrane is first prepared by blending acrylamide grafted bentonite (AAm-g-bentonite). AAm is grafted on bentonite in the presence of 2,2'-Bipyridyl and copper (I) bromide as a catalyst. The modified bentonite nanoparticles are studied using multiple techniques, such as fourier transform infrared spectroscopy (FTIR), thermal gravimetric analysis (TGA), sedimentation tests, field emission scanning electron microscope (FE-SEM), etc. Flat-sheet PVC-based membrane is prepared by blending AAm-g-bentonite using the nonsolvent induced phase separation (NIPS) technique. Different methods, including FE-SEM, FTIR, sedimentation test, contact angle, porosity, antifouling property, and filtration studies of pure and oily water, are used to characterize and determine the performance of mixed-matrix membranes. Membrane performance is improved in the presence of modified bentonite (i.e., AAm-g-bentonite), with the best result achieved at PVC/AAm-g-ben-8 (i.e., 8 wt % of AAm-g-bentonite). Enhanced pure water flux (293.14 Lm^-2h^-1), permeate flux (123.96 Lm^-2h^-1), and oil rejection >93.2% are obtained by the reduced contact angle (49.1°) and improved porosity (71.22%).

Development of Ultrafiltration Kaolin Membranes over Sand and Zeolite Supports for the Treatment of Electroplating Wastewater

A high cost of high-purity materials is one of the major factors that limit the application of ceramic membranes. Consequently, the focus was shifted to using natural and abundant low-cost materials such as zeolite, clay, sand, etc. as alternatives to well-known pure metallic oxides, such as alumina, silica, zirconia and titania, which are usually used for ceramic membrane fabrication. As a contribution to this area, the development and characterization of new low-cost ultrafiltration (UF) membranes made from natural Tunisian kaolin are presented in this work. The asymmetric ceramic membranes were developed via layer-by-layer and slip-casting methods by direct coating on tubular supports previously prepared from sand and zeolite via the extrusion process. Referring to the results, it was found that the UF kaolin top layer is homogenous and exhibits good adhesion to different supports. In addition, the kaolin/sand and kaolin/zeolite membranes present an average pore diameter in the range of 4-17 nm and 28 nm, and water permeability of 491 L/h·m²·bar and 182 L/h·m²·bar, respectively. Both membranes were evaluated in their treatment of electroplating wastewater. This was done by removing oil and heavy metals using a homemade crossflow UF pilot plant operated at a temperature of 60 °C to reduce the viscosity of the effluent, and the transmembrane pressure (TMP) of 1 and 3 bar for kaolin/sand and kaolin/zeolite, respectively. Under these conditions, our membranes exhibit high permeability in the range of 306-336 L/h·m²·bar, an almost total oil and lead retention, a retention up to 96% for chemical oxygen demand (COD), 96% for copper and 94% for zinc. The overall data suggest that the developed kaolin membranes have the potential for remediation of oily industrial effluents contaminated by oil and heavy metals.

Natural and recycled materials for sustainable membrane modification: Recent trends and prospects

Despite water being critical for human survival, its uneven distribution, and exposure to countless sources of pollution make water shortages increasingly urgent. Membrane technology offers an efficient solution for alleviating the water shortage impact. The selectivity and permeability of membranes can be improved by incorporating additives of different nature and size scales. However, with the vast debate about the environmental and economic feasibility of the common nanoscale materials in water treatment applications, we can infer that there is a long way before the first industrial nanocomposite membrane is commercialized. This stumbling block has motivated the scientific community to search for alternative modification routes and/or materials with sustainable features. Herein, we present a pragmatic review merging the concept of sustainability, nanotechnology, and membrane technology through the application of natural additives (e.g., Clays, Arabic Gum, zeolite, lignin, Aquaporin), recycled additives (e.g., Biochar, fly ash), and recycled waste (e.g., Polyethylene Terephthalate, recycled polystyrene) for polymeric membrane synthesis and modification. Imparted features on polymeric membranes, induced by the presence of sustainable natural and waste-based materials, are scrutinized. In addition, the strategies harnessed to eliminate the hurdles associated with the application of these nano and micro size additives for composite membranes modification are elaborated. The expanding research efforts devoted recently to membrane sustainability and the prospects for these materials are discussed. The findings of the investigations reported in this work indicate that the application of natural and waste-based additives for composite membrane fabrication/modification is a nascent research area that deserves the attention of both research and industry.

Treatment of Tuna Cooking Juice via Ceramic Ultrafiltration Membrane: Optimization Using Response Surface Methodology

In the present work, optimized ultrafiltration conditions, using a ceramic multi tubular titania membrane (150 KDa), were investigated for the treatment of tuna cooking juice, for water reuse in the industrial process. The interactive effects of the volume concentrating factor (VCF) (1.03-4.25), feed temperature (T) (20-60 °C), and applied transmembrane pressure (ΔP) (2-5 bar) on protein removal (R protein) and permeate flux (J) were determined. A Box-Behnken experimental design (BBD) with the response surface methodology (RSM) was used for statistical analysis, modeling, and optimization of the operating conditions. The analysis of variance (ANOVA) results proved that the protein removal and permeate flux were significant and represented good correlation coefficients of 0.9859 and 0.9294, respectively. Mathematical modeling showed that the best conditions were VCF = 1.5 and a feed temperature of 60 °C, under a transmembrane pressure of 5 bar. The fouling mechanism was checked by applying a polarization concentration model. Determination of the gel concentration confirmed the results found in the mass balance calculation and proved that the VCF must not exceed 1.5. The membrane regeneration efficiency was proven by determining the water permeability after the chemical cleaning process.

Green and sustainable method of manufacturing anti-fouling zwitterionic polymers-modified poly(vinyl chloride) ultrafiltration membranes

The nonsolvent induced phase separation (NIPS) method for ultrafiltration (UF) membrane fabrication relies on the extensive use of traditional solvents, thus ranking first in terms of ecological impacts among all the membrane fabrication steps. Methyl-5-(dimethylamino)-2-methyl-5-oxopentanoate (PolarClean), as a green solvent, was utilized in this study to fabricate poly(vinyl chloride) (PVC) UF membranes. Subsequently, in post-treatment process, zwitterionic polymer, [2-(methacryloyloxy) ethyl] dimethyl-(3-sulfopropyl) ammonium hydroxide (DMAPS), was grafted onto the membrane surface to enhance its anti-fouling properties using a greener surface-initiated activator regenerated by electron transfer-atom transfer radical polymerization (ARGET-ATRP) reaction. This novel method used low toxicity chemicals, avoiding the environmental hazards of traditional ATRP, and greatly improving the reaction efficiency. We systematically studied the grafting time effect on the resulted membranes using sodium alginate as the foulant, and found that short grafting time (30 min) achieved excellent membrane performance: pure water permeability of 2872 L m^-2 h^-1 bar^-1, flux recovery ratio of 86.4% after 7-hour fouling test, and foulant rejection of 96.0%. This work discusses for the first time the greener procedures with lower environmental impacts in both fabrication and modification processes of PVC UF membranes.

Enhanced kinetics and super selectivity toward Cs+ in multicomponent aqueous solutions: A robust Prussian blue analogue/polyvinyl chloride composite membrane

Developing effective adsorbents for ¹³⁷Cs removal from complex wastewater systems has been a significant challenge. Although existing spheres adsorbents could improve the post-separation ability and practical operability, the adsorption kinetics are still significantly retarded due to the large intra-particle diffusion resistance. Here, we demonstrate the efficiency of a robust Prussian blue analogue/polyvinyl chloride composite membrane (PPM), which was easily prepared by a simple solvent evaporation method. In virtue of the less dense layer and ion-sieving functionality, it showed enhanced kinetics (5 h) and super selectivity (S_F = 248.3-5388.6) towards Cs⁺. New PPM was robust within a wide pH range (2-10) and exhibited favorable removal capacity (152.8 mg/g), placing it at an outstanding material for Cs⁺ removal among other adsorbents. Moreover, PPM could be simply eluted and reused using a KCl solution as eluent. A study of the adsorption mechanism confirmed an ion-exchange action during the removal process. Thus, PPM is considered to be a promising candidate for the removal of Cs⁺ from multicomponent aqueous solutions.

Clay-polymer nanocomposites: Progress and challenges for use in sustainable water treatment

Contaminant removal from water involves various technologies among which adsorption is considered to be simple, effective, economical, and sustainable. In recent years, nanocomposites prepared by combining clay minerals and polymers have emerged as a novel technology for cleaning contaminated water. Here, we provide an overview of various types of clay-polymer nanocomposites focusing on their synthesis processes, characteristics, and possible applications in water treatment. By evaluating various mechanisms and factors involved in the decontamination processes, we demonstrate that the nanocomposites can overcome the limitations of individual polymer and clay components such as poor specificity, pH dependence, particle size sensitivity, and low water wettability. We also discuss different regeneration and wastewater treatment options (e.g., membrane, coagulant, and barrier/columns) using clay-polymer nanocomposites. Finally, we provide an economic analysis of the use of these adsorbents and suggest future research directions.

Physico-chemical processes

The review scans research articles published in 2018 on physico-chemical processes for water and wastewater treatment. The paper includes eight sections, that is, membrane technology, granular filtration, flotation, adsorption, coagulation/flocculation, capacitive deionization, ion exchange, and oxidation. The membrane technology section further divides into six parts, including microfiltration, ultrafiltration, nanofiltration, reverse osmosis/forward osmosis, and membrane distillation. PRACTITIONER POINTS: Totally 266 articles on water and wastewater treatment have been scanned; The review is sectioned into 8 major parts;  Membrane technology has drawn the widest attention from the research community.

Treatment of petrochemical wastewater and produced water from oil and gas

Wastewater in petrochemical processes and produced water from oil and gas production remain a challenge for the industry to minimize their impact on the environment. Recent research and development of treatment technologies for petrochemical wastewater and produced water from oil and gas industries published in 2018 were summarized in this annual review. Great efforts and progresses were made in various treatment options, including membrane processes, advanced oxidation, biological systems, adsorption, coagulation, and combined processes. PRACTITIONER POINTS: Treatment technologies for petrochemical wastewater are reviewed. Research development in produced water from oil and gas industries is summarized. Reviewed technologies include traditional, advanced, and innovative processes.