Preparation, characterization and fouling analysis of in-air hydrophilic/underwater oleophobic bio-inspired polydopamine coated PES membranes for oily wastewater treatment

Polydopamine-functionalized polyethersulfone membrane: A paradigm advancement in the field of α-amylase stability and immobilization

Biocatalytic membranes have great potential in various industrial sectors, with the immobilization of enzymes being a crucial stage. Immobilizing enzymes through covalent bonds is a complex and time-consuming process for large-scale applications. Polydopamine (PDA) offers a more sustainable and eco-friendly alternative for enzyme immobilization. Therefore, surface modification with polydopamine as mussel-inspired antifouling coatings has increased resistance to fouling. In this study, α-amylase enzyme was covalently bound to a bioactive PDA-coated polyethersulfone (PES) membrane surface using cyanuric chloride as a linker. The optimal activity of α-amylase enzyme immobilized on PES/PDA membrane was obtained at temperature and pH of 55°C and 6.5, respectively. The immobilized enzyme can be reused up to five reaction cycles with 55 % retention of initial activity. Besides, it maintained 60 % of its activity after being stored for five weeks at 4°C. Additionally, the immobilized enzyme demonstrated increased Michaelis constant and maximum velocity values during starch hydrolysis. The results of the biofouling experiment of various membranes in a dead-end cell demonstrated that the PES membrane's water flux increased from 6722.7 Lmh to 7560.2 Lmh after PDA modification. Although α-amylase immobilization reduced the flux to 7458.5 Lmh due to enhanced hydrophilicity, compared to unmodified membrane. The findings of this study demonstrated that the membrane produced through co-deposition exhibited superior hydrophilicity, enhanced coating stability, and strong antifouling properties, positioning it as a promising candidate for industrial applications.

Multienzyme Immobilization on PVDF Membrane via One-Step Mussel-Inspired Method: Enhancing Fouling Resistance and Self-Cleaning Efficiency

Immobilizing different enzymes on membranes can result in biocatalytic active membranes with a self-cleaning capacity toward a complex mixture of foulants. The membrane modification can reduce fouling and enhance filtration performance. Protease, lipase, and amylase were immobilized on poly(vinylidene fluoride) (PVDF) microfiltration membranes using a polydopamine coating in a one-step method. The concentrations of polydopamine precursor and enzymes were optimized during the immobilization. The higher hydrolytic activities were obtained using 0.2 mg/mL of dopamine hydrochloride and 4 mg/mL of enzymes: 0.90 mgstarch/min·cm2 for amylase, 10.16 nmoltyrosine/min·cm2 for protease, and 20.48 µmolp-nitrophenol/min·cm2 for lipase. Filtration tests using a protein, lipid, and carbohydrate mixture showed that the modified membrane retained 41%, 29%, and 28% of its initial water permeance (1808 ± 39 L/m2·h·bar) after three consecutive filtration cycles, respectively. In contrast, the pristine membrane (initial water permeance of 2016 ± 40 L/m2·h·bar) retained only 23%, 12%, and 8%. Filtrations of milk powder solution were also performed to simulate dairy industry wastewater: the modified membrane maintained 28%, 26%, and 26% of its initial water permeance after three consecutive filtration cycles, respectively, and the pristine membrane retained 34%, 21%, and 7%. The modified membrane showed increased fouling resistance against a mixture of foulants and presented a similar water permeance after three cycles of simulated dairy wastewater filtration. Membrane fouling is reduced by the immobilized enzymes through two mechanisms: increased membrane hydrophilicity (evidenced by the reduced water contact angle after modification) and the enzymatic hydrolysis of foulants as they accumulate on the membrane surface.

A comprehensive review on state-of-the-art antifouling super(wetting and anti-wetting) membranes for oily wastewater treatment

One of the most dangerous types of pollution to the environment is oily wastewater, which is produced from a number of industrial sources and can cause damage to the environment, people, and creatures. To overcome this issue, membrane technology as an advanced method has been considered for treating oily wastewater due to its stability, high removal efficiency, and simplicity in scaling up. Membrane fouling, or the accumulation of oil droplets at or within the membrane pores, compromises the efficiency of membrane separation and water flux. In the last decade, the fabrication of membranes with specific wettability to reduce fouling has received much consideration. The purpose of this article is to offer a literature overview of all fabricated anti-fouling super(wetting and anti-wetting) membranes for applicable membrane processes for the separation of immiscible and emulsified oil/water mixtures. In this review, we first explain membrane fouling and discuss methods for preventing it. Afterwards, in all membrane separation processes, including pressure-driven, gravity-driven, and thermal-driven, membranes based on the form and density of oil are categorized as oil-removing or water-removing with special wettability, and then their wettability modification with different materials is particularly discussed. Finally, the prospect of anti-fouling membrane fabrication in the future is presented.

Synthesis of catechol-amine coating solution for membrane surface modification

Recently, the plant polyphenols have attracted much attention for membrane modification, especially in surface coating application. In this study, the synthesis of catechol-amine coating solutions was evaluated at different pH conditions and with different concentrations of tannic acid and tetraethylenepentamine in order to determine the relationship between chemical structure and mechanism in the oxidation reaction. The reactivity of catechol and amine groups in the formulation was measured using UV-Vis spectroscopy and observation of the change in colour of the coating solutions. Then, the deposition of catechol-amine coating solutions was applied onto the hydrophobic polyvinylidene fluoride (PVDF) membrane. The formulation results show significant differences in alkaline conditions, revealing the role of catechol groups in the oxidation of polyphenolics. The reactions of quinone and amines to form crosslinks by Michael addition and Schiff base reactions were observed at different concentrations of each compound in coating solution. In addition, the negative charge of hydrophilic and underwater oleophobic-coated PVDF membrane was confirmed by surface zeta potential analysis. The morphological surface of modified membrane is rougher due to that coating deposition was also examined using scanning electron microscopy (SEM). Furthermore, the performance of modified membrane is comparable with the commercial hydrophilic membrane in terms of fluxes and separation efficiency of emulsion solution.

Highly Permeable Sulfonated Polydopamine Integrated MXene Membranes for Efficient Surfactant-Stabilized Oil-in-Water Separation

MXene is an incredibly promising two-dimensional material with immense potential to serve as a high-performing separating or barrier layer to develop advanced membranes. Despite the significant progress made in MXene membranes, two major challenges still exist: (i) effectively stacking MXene nanosheets into defect-free membranes and (ii) the high fouling tendency of MXene-based membranes. To address these issues, we employed sulfonated polydopamine (SPD), which simultaneously serves as a binding agent to promote the compact assembling of Ti3C2Tx MXenes (MX) nanosheets and improves the antifouling properties of the resulting sulfonated polydopamine-functionalized MX (SPDMX) membranes. The SPDMX membrane was tested for challenging surfactant-stabilized oil-in-water separation with an impressive efficiency of 98%. Moreover, an ultrahigh permeability of 1620 LMH/bar was also achieved. The sulfonation of PD helps in improving the antifouling characteristics of SPDMX by developing a strong hydration layer and enhancing the oleophobicity of the membrane. The underwater SPDMX membrane appeared superoleophobic with an oil contact angle of 153°, whereas the ceramic membrane exhibited an oil contact angle of 137°. The SPDMX membranes showed an improved flux recovery (31%) compared to the nonsulfonated counterpart. This work highlights the appropriate functionalization of MXene as a promising approach to developing MXene membranes with high permeation flux and better antifouling characteristics for oily wastewater treatment.

Rapid Construction of Caffeic Acid/p-Phenylenediamine Antifouling Hydrophilic Coating on a PVDF Membrane for Emulsion Separation

The current methods of constructing modification strategies for hydrophilic membranes are time-consuming, complex in operation, and poor in universality, which limit their application on membranes. In this work, inspired by the adhesion properties and versatility of caffeic acid (CA) and p-phenylenediamine (PPDA), a simple, rapid, and universal method was designed for the separation of oil-in-water emulsion by preparing a stable hydrophilic coating separation membrane. The preparation time of the membrane was shortened to 40 min. The developed PVDF-PCA/PPDA membrane showed superhydrophilic and underwater superoleophobic properties. When applied to petroleum ether-in-water emulsion, isooctane-in-water emulsion, and dodecane-in-water emulsion separation, the oil rejection was more than 99.0%. In the circulating separation of 10 g/L soybean oil-in-water emulsion, the oil rejection was more than 99.3%, and the highest flux was 1036 L·m-2·h-1. The prepared PVDF-PCA/PPDA membrane performed well in the separation test of oily wastewater. The proposed strategy is simple and rapid; it may become a universal method for preparing membranes with super strong antifouling properties against viscous oil and accelerate the research progress of membrane separation of oil-in-water emulsions.

System for Patterning Polydopamine and VAPG Peptide on Polytetrafluoroethylene and Biodegradable Polyesters for Patterned Growth of Smooth Muscle Cells In Vitro

Biomaterial's surface functionalization for selective adhesion and patterned cell growth remains essential in developing novel implantable medical devices for regenerative medicine applications. We built and applied a 3D-printed microfluidic device to fabricate polydopamine (PDA) patterns on the surface of polytetrafluoroethylene (PTFE), poly(l-lactic acid-co-D,l-lactic acid) (PLA), and poly(lactic acid-co-glycolic acid) (PLGA). Then, we covalently attached the Val-Ala-Pro-Gly (VAPG) peptide to the created PDA pattern to promote the adhesion of the smooth muscle cells (SMCs). We proved that the fabrication of PDA patterns allows for the selective adhesion of mouse fibroblast and human SMCs to PDA-patterned surfaces after only 30 min of in vitro cultivation. After 7 days of SMC culture, we observed the proliferation of cells only along the patterns on PTFE but over the entire surface of the PLA and PLGA, regardless of patterning. This means that the presented approach is beneficial for application to materials resistant to cell adhesion and proliferation. The additional attachment of the VAPG peptide to the PDA patterns did not bring measurable benefits due to the high increase in adhesion and patterned cell proliferation by PDA itself.

Application of Poly(caffeic acid) for the Extraction of Critical Rare Earth Elements

Poly(caffeic acid) was synthesized and utilized for the extraction and determination of rare earth elements (REEs), thorium, and uranium. Oxidative polymerization of caffeic acid, a low-cost plant-based material, in the presence of ethylenediamine produced a granular, air-stable, and cross-linked polymer. The polymer is highly oxygenated and together with the amino group from ethylenediamine efficiently coordinates and preconcentrates these critical elements from aqueous media. Extraction was dependent on solution pH, amount of sorbent, and extraction time, while the concentration and flow rate of the desorption solution governed the recovery efficiency. Removal and recovery efficiencies greater than 98 and 90%, respectively, and low levels of detection ranging from 0.1 to 2.9 ng/L were achieved. Determination of these strategic elements in the presence of potentially interfering ions as well as in complex matrices such as well water and produced water samples also was demonstrated. The capacity of poly(caffeic acid) was determined with lanthanum as a representative REE to be 161.7 mg/g, establishing the promise of poly(caffeic acid) for larger-scale extractions in addition to the ability to screen sources for the presence of REEs.

Superhydrophilic quaternized calcium alginate based aerogel membrane for oil-water separation and removal of bacteria and dyes

In recent years, frequent oil spills and increasing industrial wastewater discharge have caused serious water pollution problems. In addition, there are often microbial and dye pollutants in oil-containing wastewater. The development of materials that can simultaneously treat these three pollutants is very important for the safe treatment and recovery of wastewater. In this work, a modified calcium alginate-based aerogel membrane (CTW) was prepared through sol spraying, Ca²⁺ crosslinking and freeze drying by using tetrabutylammonium hydroxide (TBA) quaternary ammonium salt modified sodium alginate (SA) as raw material and waterborne polyurethane (WPU) as adhesive. The results show that CTW membrane has super hydrophilic and underwater super-oleophobic properties, and can realize the separation oil-water emulsions under gravity, with the separation efficiency of >99 %. CTW membrane can also remove bacteria and dye such as Congo red from water by filtration, with removal rates of 100 % and 99 % respectively. The filtration results of mixed wastewater show that CTW membrane can realize one-step separation of oil, bacteria and dye in wastewater, and can also be recycled, having potential application prospect.

Polymerization of l-Tyrosine, l-Phenylalanine, and 2-Phenylethylamine as a Versatile Method of Surface Modification for Implantable Medical Devices

Surface properties are crucial for medical device and implant research and applications. We present novel polycatecholamine coatings obtained by oxidative polymerization of l-tyrosine, l-phenylalanine, and 2-phenylethylamine based on mussel glue-inspired chemistry. We optimized the reaction parameters and examined the properties of coatings compared to the ones obtained from polydopamine. We produced polycatecholamine coatings on various materials used to manufacture implantable medical devices, such as polyurethane, but also hard-to-coat polydimethylsiloxane, polytetrafluoroethylene, and stainless steel. The coating process results in significant hydrophilization of the material's surface, reducing the water contact angle by about 50 to 80% for polytetrafluoroethylene and polyurethane, respectively. We showed that the thickness, roughness, and stability of the polycatecholamine coatings depend on the chemical structure of the oxidized phenylamine. In vitro experiments showed prominent hemocompatibility of our coatings and significant improvement of the adhesion and proliferation of human umbilical vein endothelial cells. The full confluence on the surface of coated polytetrafluoroethylene was achieved after 5 days of cell culture for all tested polycatecholamines, and it was maintained after 14 days. Hence, the use of polycatecholamine coatings can be a simple and versatile method of surface modification of medical devices intended for contact with blood or used in tissue engineering.

Bioinspired Lipase Immobilized Membrane for Improving Hesperidin Lipophilization

Lipophilization is a promising way to improve the bioavailability of flavonoids. However, the traditional enzymatic esterification methods are time-consuming, and present low yields and purity. Herein, a novel membrane-based lipophilization technology-bioinspired lipase immobilized membranes (BLIMs), including CAL-B@PES, CAL-B@PDA/PES and GA/CAL-B@PDA/PES- were fabricated to improve the antioxidant flavanone glycoside hesperidin lipophilization. Via reverse filtration, PDA coating and GA crosslinking, Candida antarctica lipase B (CAL-B) was stably immobilized on membrane to fabricate BLIMs. Among the three BLIMs, GA/CAL-B@PDA/PES had the greatest enzyme activity and enzyme loading, the strongest tolerance of changes in external environmental conditions (temperatures, pH, heating time, storage time and numbers of cycles) and the highest hesperidin esterification efficiency. Moreover, the optimal operating condition for GA/CAL-B@PDA/PES fabrication was the CAL-B concentration of 0.36 mg/mL, operation pressure of 2 bar, GA concentration of 5% and crosslinking time of 1 h. Afterwards, the hesperidin esterification process did not affect the micromorphology of BLIM, but clearly improved the BLIM permeability and esterified product efficiency. The present study reveals the fabrication mechanism of BLIMs and offers insights into the optimizing strategy that governs the membrane-based lipophilization technology process.

Anti-Pectin Fouling Performance of Dopamine and (3-Aminopropy) Triethoxysilane-Coated PVDF Ultrafiltration Membrane

Due to the diversity and complexity of the components in traditional Chinese medicine (TCM) extracts, serious membrane fouling has become an obstacle that limits the application of membrane technology in TCM. Pectin, a heteropolysaccharide widely existing in plant cells, is the main membrane-fouling substance in TCM extracts. In this study, a hydrophilic hybrid coating was constructed on the surface of a polyvinylidene fluoride (PVDF) ultrafiltration (UF) membrane co-deposited with polydopamine (pDA) and (3-Aminopropy) triethoxysilane (KH550) for pectin antifouling. Characterization analysis showed that hydrophilic coating containing hydrophilic groups (–NH₃, Si-OH, Si-O-Si) formed on the surface of the modified membrane. Membrane filtration experiments showed that, compared with a matched group (FRR: 28.66%, Rr: 26.87%), both the flux recovery rate (FRR) and reversible pollution rate (Rr) of the pDA and KH550 coated membrane (FRR: 48.07%, Rr: 44.46%) increased, indicating that pectin absorbed on the surface of membranes was more easily removed. Based on the extended Derjaguin–Laudau–Verwey–Overbeek (XDLVO) theory, the fouling mechanism of a PVDF UF membrane caused by pectin was analyzed. It was found that, compared with the pristine membrane (144.21 kT), there was a stronger repulsive energy barrier (3572.58 kT) to confront the mutual adsorption between the coated membrane and pectin molecule. The total interface between the modified membrane and the pectin molecule was significantly greater than the pristine membrane. Therefore, as the repulsion between them was enhanced, pectin molecules were not easily adsorbed on the surface of the coated membrane.

Enhanced oil removal from a real polymer production plant by cellulose nanocrystals-serine incorporated polyethersulfone ultrafiltration membrane

As discharging oily wastewater from industries to the environment is a potential threat for the aquatic ecosystem, in this research, oil removal from a real case of Kermanshah polymer production plant wastewater was investigated. The focus of this study was on improving the oil rejection performance of polyethersulfone (PES) ultrafiltration membrane due to adding cellulose nanocrystals (CNC) and modified CNC with serine amino acid (CNC-Ser) in PES mix matrix. From the results, the membranes embedded with CNC-Ser showed better performance in terms of water flux, flux recovery ratio, and oil rejection (higher than 97%) compared to the modified membranes with CNC. The lowest water contact angle (41.37°), smoother surface, and higher negative surface potential (- 24 mV) were achieved for the optimum loading of CNC-Ser. Besides, long-term performance of the membranes with optimum loading of CNC and CNC-Ser were compared in both dead-end and cross-flow setups.

A review on super-wettable porous membranes and materials based on bio-polymeric chitosan for oil-water separation

Appropriate surface wettability of membranes and materials are of an extreme importance for targeting separation of mixtures/emulsions such as oil from water or conversely water from oil. The development of super-wettable membranes and materials surfaces have shown remarkable potential for recovering water from oil-water emulsion while offering maximum resistance to fouling. The availability of clean and potable water has been regarded as an important global challenge for coming human generations. Oil and gas industry is continuously producing immense quantities of waste stream regarded as produced water which contains oil dispersed in water along with other several components. Treating such immense quantities of oily wastewater is of utmost need for recovering precious water for possible reuse or safe disposal. Various technologies have been developed for targeting the separation of oil-water emulsions or mixtures to harness useful potable water and oil as products. Membrane-based separations or use of porous materials such as mesh have been explored in literature for separation of oil-water mixtures/emulsions. Given the unique features of special hydrophilicity, ease of tunability, control of molecular weight, abundant availability, and potential for commercial scale up, chitosan has been extensively used for modifying membranes/meshes or preparing composites with other materials for oil-water separations. This review has described in detail the synthesis, methods of modification and application of chitosan-based super-wettable membranes/meshes and porous materials for oil-water separation. The special wettability features including super-hydrophobicity/superoleophilicity, super-oleophobicity/super-hydrophilicity and super-hydrophilicity/underwater super-oleophobicity of various chitosan-based membranes and materials have been discussed in detail in the review. The strategies for enhancing or developing special wettability for target specific applications have also been discussed. Finally, the challenges, their respective importance have been identified along with a discussion on possible solutions to these challenges.

Surface characterization of thin-film composite membranes using contact angle technique: Review of quantification strategies and applications

Thin-film composite (TFC) membranes are the most widely used membranes for low-cost and energy-efficient water desalination processes. Proper control over the three influential surface parameters, namely wettability, roughness, and surface charge, is vital in optimizing the TFC membrane surface and permeation properties. More specifically, the surface properties of TFC membranes are often tailored by incorporating novel special wettability materials to increase hydrophilicity and tune surface physicochemical heterogeneity. These essential parameters affect the membrane permeability and antifouling properties. The membrane surface characterization protocols employed to date are rather controversial, and there is no general agreement about the metrics used to evaluate the surface hydrophilicity and physicochemical heterogeneity. In this review, we surveyed and critically evaluated the process that emerged for understanding the membrane surface properties using the simple and economical contact angle analysis technique. Contact angle analysis allows the estimation of surface wettability, surface free energy, surface charge, oleophobicity, contact angle hysteresis, and free energy of interaction; all coordinatively influence the membrane permeation and fouling properties. This review will provide insights into simplifying the evaluation of membrane properties by contact angle analysis that will ultimately expedite the membrane development process by reducing the time and expenses required for the characterization to confirm the success and the impact of any modification.

Mussel-Inspired Fabrication of PDA@PAN Electrospun Nanofibrous Membrane for Oil-in-Water Emulsion Separation

Emulsified oily wastewater threatens human health seriously, and traditional technologies are unable to separate emulsion containing small sized oil droplets. Currently, oil-water emulsions are usually separated by special wettability membranes, and researchers are devoted to developing membranes with excellent antifouling performance and high permeability. Herein, a novel, simple and low-cost method has been proposed for the separation of emulsion containing surfactants. Polyacrylonitrile (PAN) nanofibers were prepared via electrospinning and then coated by polydopamine (PDA) by using self-polymerization reactions in aqueous solutions. The morphology, structure and oil-in-water emulsion separation properties of the as-prepared PDA@PAN nanofibrous membrane were tested. The results show that PDA@PAN nanofibrous membrane has superhydrophilicity and almost no adhesion to crude oil in water, which exhibits excellent oil-water separation ability. The permeability and separation efficiency of n-hexane/water emulsion are up to 1570 Lm-2 h-1 bar-1 and 96.1%, respectively. Furthermore, after 10 cycles of separation, the permeability and separation efficiency values do not decrease significantly, indicating its good recycling performance. This research develops a new method for preparing oil-water separation membrane, which can be used for efficient oil-in-water emulsion separation.

Oily Wastewater Treatment: Overview of Conventional and Modern Methods, Challenges, and Future Opportunities

Industrial developments in the oil and gas, petrochemical, pharmaceutical and food sector have contributed to the large production of oily wastewater worldwide. Oily wastewater pollution affects drinking water and groundwater resources, endangers aquatic life and human health, causes atmospheric pollution, and affects crop production. Several traditional and conventional methods were widely reported, and the advantages and limitations were discussed. However, with the technology innovation, new trends of coupling between techniques, use of new materials, optimization of the cleaning process, and multiphysical approach present new paths for improvement. Despite these trends of improvement and the encouraging laboratory results of modern and green methods, many challenges remain to be raised, particularly the commercialization and the global aspect of these solutions and the reliability to reduce the system’s maintenance and operational cost. In this review, the well-known oily wastewater cleaning methods and approaches are being highlighted, and the obstacles faced in the practical use of these technologies are discussed. A critical review on the technologies and future direction as the road to commercialization is also presented to persevere water resources for the benefit of mankind and all living things.

Halloysite Nanotube-Ferrihydrite Incorporated Polyethersulfone Mixed Matrix Membrane: Effect of Nanocomposite Loading on the Antifouling Performance

Membrane filtration is an attractive process in water and wastewater treatment, but largely restricted by membrane fouling. In this study, the membrane fouling issue is addressed by developing polyethersulfone (PES)-based mixed matrix membranes (MMMs) with the incorporation of hydrophilic nanoparticles as an additive. Ultrafiltration MMMs were successfully fabricated by incorporating different loadings of halloysite nanotube-ferrihydrates (HNT-HFO) into a polyethersulfone (PES) matrix and their performance was evaluated for the separation of bovine serum albumin (BSA) solution and oil/water emulsion. The results show that wettability is endowed to the membrane by introducing the additive aided by the presence of abundant -OH groups from the HFO. The loading of additive also leads to more heterogeneous surface morphology and higher pure water fluxes (516.33-640.82 L/m2h) more than twice that of the pristine membrane as reference (34.69 L/m2h) without affecting the rejection. The MMMs also provide much enhanced antifouling properties. The filtration results indicate that the flux recovery ratio of the modified membrane reached 100% by washing with only distilled water and a total flux recovery ratio of >98% ± 0.0471 for HNT-HFO-loaded membranes in comparison with 59% ± 0.0169 for pristine PES membrane.

Polydopamine-Assisted Two-Dimensional Molybdenum Disulfide (MoS2)-Modified PES Tight Ultrafiltration Mixed-Matrix Membranes: Enhanced Dye Separation Performance

Tight ultrafiltration (TUF) membranes with high performance have attracted more and more attention in the separation of organic molecules. To improve membrane performance, some methods such as interface polymerization have been applied. However, these approaches have complex operation procedures. In this study, a polydopamine (PDA) modified MoS₂ (MoS₂@PDA) blending polyethersulfone (PES) membrane with smaller pore size and excellent selectivity was fabricated by a simple phase inversion method. The molecular weight cut-off (MWCO) of as-prepared MoS₂@PDA mixed matrix membranes (MMMs) changes, and the effective separation of dye molecules in MoS₂@PDA MMMs with different concentrations were obtained. The addition amount of MoS₂@PDA increased from 0 to 4.5 wt %, resulting in a series of membranes with the MWCO values of 7402.29, 7007.89, 5803.58, 5589.50, 6632.77, and 6664.55 Da. The MWCO of the membrane M3 (3.0 wt %) was the lowest, the pore size was defined as 2.62 nm, and the pure water flux was 42.0 L m⁻² h⁻¹ bar⁻¹. The rejection of Chromotrope 2B (C2B), Reactive Blue 4 (RB4), and Janus Green B (JGB) in aqueous solution with different concentrations of dyes was better than that of unmodified membrane. The separation effect of M3 and M0 on JGB at different pH values was also investigated. The rejection rate of M3 to JGB was higher than M0 at different pH ranges from 3 to 11. The rejection of M3 was 98.17–99.88%. When pH was 11, the rejection of membranes decreased with the extension of separation time. Specifically, at 180 min, the rejection of M0 and M3 dropped to 77.59% and 88.61%, respectively. In addition, the membrane had a very low retention of salt ions, Nacl 1.58%, Na₂SO₄ 10.52%, MgSO₄ 4.64%, and MgCl₂ 1.55%, reflecting the potential for separating salts and dyes of MoS₂@PDA/PES MMMs.

Composite Membranes with Nanofibrous Cross-Hatched Supports for Reverse Osmosis Desalination

A novel membrane structure composed of cross-hatched electrospun nanofibers is developed. We illustrate that this novel structure allows for much higher water permeability when used as a support for reverse osmosis thin-film composite membranes. Reinforcement and lamination of the aligned nanofibers generates mechanically robust structures that retain very high porosity and low tortuosity when applied to high pressure desalination operations. The cross-hatched nanofiber layers support the polyamide active layer firmly and reduce resistance to water flow due to the high porosity, low tortuosity, high mechanical strength, and minimal thickness of the structures. The nanofiber composite membrane gives a water flux significantly greater than when a traditional support layer is used, at 99 ± 5 m^-2 h^-1 with NaCl rejection of 98.7% at 15.5 bar.

Membrane processes

This literature review provides a review for publications in 2018 and 2019 and includes information membrane processes findings for municipal and industrial applications. This review is a subsection of the annual Water Environment Federation literature review for Treatment Systems section. The following topics are covered in this literature review: industrial wastewater and membrane. Bioreactor (MBR) configuration, membrane fouling, design, reuse, nutrient removal, operation, anaerobic membrane systems, microconstituents removal, membrane technology advances, and modeling. Other sub-sections of the Treatment Systems section that might relate to this literature review include the following: Biological Fixed-Film Systems, Activated Sludge, and Other Aerobic Suspended Culture Processes, Anaerobic Processes, and Water Reclamation and Reuse. This publication might also have related information on membrane processes: Industrial Wastes, Hazardous Wastes, and Fate and Effects of Pollutants.

Development and investigation of novel antifouling cellulose acetate ultrafiltration membrane based on dopamine modification

In this contribution, a novel cellulose acetate modified with dopamine (CA-DA) membrane material was designed and prepared by a two-step route consist of chlorination and further substitution reactions. The chemical structure of the prepared CA-DA material was determined by FTIR and ¹H NMR, respectively. The CA-DA ultrafiltration membrane was subsequently fabricated by the scalable phase inversion process. Compared with cellulose acetate membrane as the control sample, the introduction of dopamine improved the porosity, pore size and hydrophilicity of the CA-DA membrane, which was helpful to the water permeability (181.2 L/m²h) without obviously affecting the protein rejection (93.5%). According to the static protein adsorption and dynamic cycle ultrafiltration experiments, the CA-DA membrane displayed persistent antifouling performance, which was verified by flux recovery ratio, flux decline ratio and filtration resistance. Moreover, the water flux recovery ratio of the CA-DA membrane was retained at 97.3% after three-cycles of BSA solution filtration, which was much higher than that of the reference CA membrane. This new approach provided a long life and excellent ultrafiltration performance for polymer-based membranes, which has potential application prospects in the field of separation process.

Superhydrophilic Polyurethane/Polydopamine Nanofibrous Materials Enhancing Cell Adhesion for Application in Tissue Engineering

The use of nanofibrous materials in the field of tissue engineering requires a fast, efficient, scalable production method and excellent wettability of the obtained materials, leading to enhanced cell adhesion. We proposed the production method of superhydrophilic nanofibrous materials in a two-step process. The process is designed to increase the wettability of resulting scaffolds and to enhance the rate of fibroblast cell adhesion. Polyurethane (PU) nanofibrous material was produced in the solution blow spinning process. Then the PU fibers surface was modified by dopamine polymerization in water solution. Two variants of the modification were examined: dopamine polymerization under atmospheric oxygen (V-I) and using sodium periodate as an oxidative agent (V-II). Hydrophobic PU materials after the treatment became highly hydrophilic, regardless of the modification variant. This effect originates from polydopamine (PDA) coating properties and nanoscale surface structures. The modification improved the mechanical properties of the materials. Materials obtained in the V-II process exhibit superior properties over those from the V-I, and require shorter modification time (less than 30 min). Modifications significantly improved fibroblasts adhesion. The cells spread after 2 h on both PDA-modified PU nanofibrous materials, which was not observed for unmodified PU. Proposed technology could be beneficial in applications like scaffolds for tissue engineering.

In situ growth polydopamine decorated polypropylen melt-blown membrane for highly efficient oil/water separation

The removal of organic pollutants from water is highly desired because of the development of industrial and social economy. Superhydrophilic and underwater superoleophobic membranes are emerging materials for effective oil/water separation. In this paper, superhydrophilic and underwater superoleophobic polypropylene (PP) melt-blown membranes were prepared through melt-blown and in situ growth method, achieving highly efficient oil/water separation. After in situ growth, polydopamine (PDA) grows on the surface of PP fibers, and the addition of coupling agent (3-aminopropyltriethoxysilane, APTES) can improve the stability of the membrane in harsh environments (1 M HCl, 1 M NaOH, 1 M NaCl). The PDA/APTES@PP membrane could dramatically enhance the wetting (water contact angle ∼0, underwater oil contact angle∼154°) compare with the pristine PP melt-blown membrane (water contact angle ∼130°, underwater oil contact angle ∼0). Moreover, the filtration performance is at a high level (∼99%). The behaviors are comparable or even superior to the typical reported results in the references (such as the mussel-inspired superhydrophilic PVDF membrane and copper mesh). This method provides a facile route to prepared multi-functional membrane for highly efficiency oil/water separation and industrial oily wastewater remediation.

Bio-inspired anchoring of amino-functionalized multi-wall carbon nanotubes (N-MWCNTs) onto PES membrane using polydopamine for oily wastewater treatment

The major problem that limits the utilization of PES membranes in treatment of oily wastewater is the drastic irreversible membrane fouling due to the attachment of oil droplets onto the membrane surface. The goal of this study was to develop a novel, fast and facile post-functionalization of polydopamine (PDA) coated membranes using pre-synthesized nanoparticles for fabrication of novel organic-inorganic hybrid recoverable membranes with high hydrophilicity and underwater oleophobicity. Here, bio-inspired technique was studied because the membrane technology could separate small oil droplets (even <10 µm) with high performance if faced little fouling phenomena during the treatment process. The amino-functionalized multi-wall carbon nanotubes (N-MWCNTs) were anchored onto the PDA coated PES membranes. The membranes characteristics, with specific focus on surface morphology and wettability were investigated. The newly developed PES/PDA/N-MWCNTs membranes showed an enhanced flux (~1086%) compared to the unmodified PES membrane. This enhancement was attributed to the high hydrophilic and underwater oleophobic properties, which were found to alleviate the effect of fouling. The total fouling ratio (R_t) of the PES/PDA/N-MWCNTs membrane was 22.35%, which was far lower than that of the unmodified PES membrane (98.38%). Meanwhile, most of the fouling was reversible for the former with the remaining (irreversible fouling) of 18.08%. It was concluded that cake filtration is the dominant fouling mechanism of the PES/PDA/N-MWCNTs membranes due to their average pore diameter. The modified membranes showed high oil rejection (>99%) so that the obtained clean water with oil concentration lower than 5 ppm met the wastewater discharge standard recommendations. Also, evaluation of the PES/PDA/N-MWCNT membrane in cross-flow filtration showed its antifouling properties in the long-term application (16 h).

Robust Polymer Nanocomposite Membranes Incorporating Discrete TiO2 Nanotubes for Water Treatment

Polyethersulfone (PES) is a polymeric permeable material used in ultrafiltration (UF) membranes due to its high thermomechanical and chemical stability. The hydrophobic nature of PES membranes renders them prone to fouling and restricts the practical applications of PES in the fabrication of water treatment membranes. The present study demonstrates a non-solvent-induced phase separation (NIPS) approach to modifying PES membranes with different concentrations of discrete TiO₂ nanotubes (TNTs). Zeta potential and contact angle measurements showed enhanced hydrophilicity and surface negative charge in TNTs/PES nanocomposite membranes compared to unmodified PES membranes. To discern the antifouling and permeation properties of the TNTs/PES membranes, steam assisted gravity drainage (SAGD) wastewater obtained from the Athabasca oil sands of Alberta was used. The TiO₂ modified polymer nanocomposite membranes resulted in a higher organic matter rejection and water flux than the unmodified PES membrane. The addition of discrete TNTs at 1 wt% afforded maximum water flux (82 L/m² h at 40 psi), organic matter rejection (53.9%), and antifouling properties (29% improvement in comparison to pristine PES membrane). An enhancement in fouling resistance of TNTs/PES nanocomposite membranes was observed in flux recovery ratio experiments.

Fabricating PES/SPSF membrane via reverse thermally induced phase separation (RTIPS) process to enhance permeability and hydrophilicity

A new method was presented to prepare hydrophilic PES/SPSF flat-sheet membrane by a reverse thermally induced phase separation (RTIPS) method to enhance permeability and hydrophilicity. SPSF was self-made and was blended to improve the hydrophilicity of PES flat-sheet membrane. The performance of PES/SPSF flat-sheet membrane, which varied with SPSF content and coagulation water bath temperature, was investigated by SEM, FTIR, AFM, pure water flux, BSA rejection rate, water contact angle and long-term testing. FTIR results proved the successful blending of SPSF with PES membrane, SEM images showed that dense skin surface and finger-like structure emerged in the membrane fabricated by NIPS method, while a porous top surface and sponge-like structure emerged in the membrane fabricated by RTIPS. The pure water flux and BSA rejection rate of the membrane for RTIPS were both higher than those for NIPS. AFM images revealed that surface roughness increased with the addition of SPSF. The water contact angle decreased with the increase of SPSF, which illustrated better hydrophilicity with the addition of SPSF. The flat-sheet PES membrane prepared with 2 wt% SPSF by RTIPS method exhibited decent properties, reaching maximum pure water flux (966 L m⁻² h⁻¹) and at the same time the BSA rejection rate was 79.2%. The long-term test proved that the anti-fouling performance of PES/SPSF membrane was better than that of PES membrane.

A new method is presented to prepare hydrophilic PES/SPSF flat-sheet membrane by a reverse thermally induced phase separation (RTIPS) method to enhance permeability and hydrophilicity.