Ultra-light cellulose nanofibril membrane for lithium-ion batteries

Dendrite-free lithium metal battery enabled by mesoporous silica host layer mediated cellulose/PVDF Janus separator

The commercialization of lithium metal batteries (LMBs) is encountering significant challenges due to the electrolyte incompatibility and poor mechanical properties of polyolefin separators, as well as the hazardous growth of lithium dendrites at the anode. Simultaneously, the development of safe and environmentally-friendly separators has become a central focus in rechargeable battery technology. In this study, we introduce a novel Janus separator (CP@SiO2), featuring a composite structure with cellulose paper (CP) as the base layer and electrospun polyvinylidene fluoride (PVDF) nanofibers as the top layer. The nanofibers are uniformly coated with mesoporous SiO2 nanoparticles through hydrogen bonding. The CP@SiO2 separator leverages its three-dimensional lithium-ion channels and rigid ceramic particles to enhance electrolyte retention and stabilize lithium metal anodes (LMA). Shielded by this separator, LMA exhibits an impressive cycling performance, enduring a current density of 2 mA cm-2 for 350 h without short-circuiting, effectively doubling the cycle life compared to conventional PP separators. Furthermore, the Li/LiFePO4 cell utilizing the CP@SiO2 separator demonstrates a high capacity of 101 mAh·g-1 at 5C, with 90 % capacity retention after 1000 cycles. This outstanding electrochemical performance is attributed to the compatible anode/separator interface and the effective inhibition of lithium dendrite growth. The research presented in this work capitalizes on a synergistic configuration design, offering a promising pathway towards the development of high-safety and advanced lithium-ion separators.

Redox-active NiS@bacterial cellulose nanofiber composite separators with superior rate capability for lithium-ion batteries

Separator is an essential component of lithium-ion batteries (LIBs), which is placed between the electrodes to impede their electrical contact and provide the transport channels for lithium ions. Traditionally, the separator contributes the overall mass of LIBs, thereby reducing the gravimetric capacity of the devices. Herein, a dual-layer redox-active cellulose separator is designed and fabricated to enhance the electrochemical performances of LIBs by introducing NiS. The presented separator is composed of an insulating bacterial cellulose (BC) nanofiber layer and a conductive, and redox-active NiS@BC/carbon nanotubes layer. By using the NiS@BC separator, the discharge capacity of the LiFePO4//Li half battery is enhanced to 117 mAh g-1 at a current of 2C owing to the redox-activity of NiS. Moreover, the functional separator-electrode interface can facilitate the homogenous Li stripping/plating and depress the polarization upon the repeated stripping/plating process. Consequently, the battery containing the redox-active separator exhibits outstanding cycle stability and rate capability. The present study contributes a novel strategy for the developments of functional separators to improve the electrochemical properties of LIBs.

Facile fabrication of regenerated cellulose-based separators for high-performance lithium-ion batteries by regulating degrees of polymerization

Cellulose-based separators have great application prospects in the field of lithium-ion batteries (LIBs) due to their excellent wettability and thermal stability. However, most current cellulose-based separators come from high-cost nanocellulose and bacterial cellulose. Herein, regenerated cellulose (RC) separators were prepared from dissolving pulp with different degrees of polymerization (DPs) by using the NaOH/urea/thiourea dissolution system as well as a nonsolvent-induced phase separation method. The results showed that the DP of cellulose had a significant influence on the mechanical properties, pore structure, and electrochemical properties of the resultant RC separator. An appropriate increase in the DP could improve the mechanical strength, porosity, and ionic conductivity of the separator. The RC separator with a DP of 599 exhibited the best performance with a porosity of 56.1 %, an average pore size of 305 nm, an electrolyte uptake of 339 %, a tensile strength of 38.3 MPa, and an ionic conductivity of 1.88 mS·cm-1. The lithium-ion battery prepared with the optimal RC separator had a specific capacity of 156.55 mAh/g for 100 cycles at a current density of 0.5 C and a coulombic efficiency of more than 96 %, which was a clear advantage over the commercially available Celgard2400 and cellulose separators. This work makes contributions to the development of high-performance LIBs separators from cellulose.

Chitosan nanofiber paper used as separator for high performance and sustainable lithium-ion batteries

Separators are indispensable components in lithium-ion batteries (LIBs), providing efficient pathways for lithium ions to travel and isolating the positive and negative electrodes to avoid short circuits. However, traditional polyolefin-based separators exhibit inferior electrolyte affinities, limited porosities, and low thermal stabilities. In this study, a novel method was developed to prepare chitosan micro/nanofiber membranes as LIB separators using natural materials. The pore sizes of the chitosan micro/nanofibers separators were modulated by changing the diameters of the chitosan fibers. The results demonstrated that the chitosan nanofiber separators (CSNFs) had superior electrolyte uptake (281 %), excellent thermal dimensional stability, and electrochemical performance in LiFePO4/Li half-cell, as indicated by the higher discharge capacity after 100 cycles, and higher rate capacity than commercial Celgard2325 separator. This study paves the way for the fabrication of eco-efficient and environment-friendly separators for high-performance LIBs.

Pure cellulose nanofiber separator with high ionic conductivity and cycling stability for lithium-ion batteries

Conventional polyolefin separators are constrained by poor electrolyte wettability, inferior thermal stability, and low ionic conductivity, which seriously restrict their application in high-performance lithium-ion batteries (LIBs). Herein, cellulose nanofiber (CNF) as the matrix and tert-butyl alcohol (TBA) as the dispersion medium were used to prepare the pure CNF separators for LIBs by a facile filtration method. The effects of the drying temperature on the pore structure, electrolyte wettability, mechanical properties, thermal stability, and ionic conductivity of the separators were comprehensively investigated. The results showed that the freeze-dried separator at -80 °C with TBA as the dispersion medium (TBA-FD) had the best overall performance, with the porosity and electrolyte uptake up to 70.8 % and 296 %, respectively, as well as the ionic conductivity up to 1.90 mS/cm. The CNF separators had no apparent thermal shrinkage at 160 °C, illustrating good thermal stability. Moreover, the LiFePO4/lithium metal battery assembled with the TBA-HD (tert-butyl alcohol as the dispersion medium for heat-drying at 80 °C) and TBA-FD separators displayed superior cycling stability (with a capacity retention rate up to 97.5 % and 96.4 %, respectively) and rate performance. The pure CNF separators with good performance prepared by the facile method are greatly promising for high-performance LIBs.

A Light-Thin Chitosan Nanofiber Separator for High-Performance Lithium-Ion Batteries

With the development of portable devices and wearable devices, there is a higher demand for high-energy density and light lithium-ion batteries (LIBs). The separator is a significant component directly affecting the performance of LIBs. In this paper, a thin and porous chitosan nanofiber separator was successfully fabricated using the simple ethanol displacement method. The thickness of the CME15 separator was about half that of mainstream commercial Celgard2325 separators. Owing to its inherent polarity and high porosity, the obtained CME15 separator achieved a small contact angle (18°) and excellent electrolyte wettability (324% uptake). The CME15 separator could maintain excellent thermal dimensional stability at 160 °C. Furthermore, the CME15 separator-based LIBs exhibited excellent cycling performance after 100 cycles (117 mAh g-1 at 1 C). The present work offers a perspective on applying a chitosan nanofiber separator in light and high-performance lithium-ion batteries (LIBs).

Mixed cellulose ester membrane as an ion redistributor to stabilize zinc anode in aqueous zinc ion batteries

Aqueous zinc-ion batteries (AZBs) with high energy density, low cost and environmental characteristics, have become the promising device for energy storage. However, uncontrolled zinc dendrite growth remains an impediment to the popularization of AZBs. The unrestricted two-dimensional (2D) ions diffusion is the main cause of the above defect. In this work, mixed cellulose ester (MCE) membrane is proposed as the separator. A dense homogeneous pore structure can achieve a physical shunting effect on ion diffusion, which can control and homogenize the ion motion. Further, the mechanism of this physical pore effect is confirmed by comparing the behavior of Zn deposition in MCE systems with different pore sizes but the same composition. As conjectured, a membrane with a smaller pore size is more favorable. In addition, the MCE contains many polar oxygen-containing functional groups that can facilitate and modulate ion diffusion through coordination. This chemical ion guiding effect, together with the above physical pore effect, gives the separator the ability to suppress dendrite formation. Zn/Zn symmetric cells with this membrane exhibit ultralong cycle life exceeding 1250 h at 0.5 mA cm^-2 and 1000 h at 5 mA cm^-2. And the Zn//MnO₂ battery presents excellent cycle stability for more than 500 cycles with a capacity retention of 90.67%. This work proposes MCE separators and reveals their coordinated regulation of physical and chemical effects on metal-based anodes. This will shed light on the development of high-performance separators and AZBs.

Study on cellulose nanofibers/aramid fibers lithium-ion battery separators by the heterogeneous preparation method

In this study, a heat-resistant and high-wettability lithium-ion batteries separator (PI-CPM-PI) composed of cellulose nanofibers (CNF) and aramid fibers (PMIA chopped fiber/PPTA pulp) with the reinforced concrete structure was fabricated via a traditional heterogeneous paper-making process. CNF played crucial roles in optimizing the pore structure and improving the wettability of PI-CPM-PI separator. The effects of composition on separator properties were investigated and the results indicated that the optimal compositions were 0.5 wt% CNF, 0.5 wt% PMIA chopped fiber/PPTA pulp (ratio of 5:5), 0.05 wt% diatomite and 1.5 wt% polyimide. Relevant tests demonstrated that the performance advantages of PI-CPM-PI separators were exhibited at the wettability and thermal stability compared to the commercial separator (PP). Additionally, batteries assembled with PI-CPM-PI separators showed excellent electrochemical and cycling performance (ionic conductivity of 1.041 mS.cm^-1, the first discharge capacity of 158.2 mAh.g^-1 at 0.2C and capacity retention ratio of 99.76 % after 100 cycles).

Quasi-Solid-State Polymer Electrolyte Based on Electrospun Polyacrylonitrile/Polysilsesquioxane Composite Nanofiber Membrane for High-Performance Lithium Batteries

Considering the safety problem that is caused by liquid electrolytes and Li dendrites for lithium batteries, a new quasi-solid-state polymer electrolyte technology is presented in this work. A layer of 1,4-phenylene bridged polysilsesquioxane (PSiO) is synthesized by a sol-gel way and coated on the electrospun polyacrylonitrile (PAN) nanofiber to prepare a PAN@PSiO nanofiber composite membrane, which is then used as a quasi-solid-state electrolyte scaffold as well as separator for lithium batteries (LBs). This composite membrane, consisting of the three-dimensional network architecture of the PAN nanofiber matrix and a mesoporous PSiO coating layer, exhibited a high electrolyte intake level (297 wt%) and excellent mechanical properties. The electrochemical analysis results indicate that the ionic conductivity of the PAN@PSiO-based quasi-solid-state electrolyte membrane is 1.58 × 10^-3 S cm^-1 at room temperature and the electrochemical stability window reaches 4.8 V. The optimization of the electrode and the composite membrane interface leads the LiFePO₄|PAN@PSiO|Li full cell to show superior cycling (capacity of 137.6 mAh g^-1 at 0.2 C after 160 cycles) and excellent rate performances.

Facile and green synthesis of nanocellulose with the assistance of ultraviolet light irradiation for high-performance quasi-solid-state zinc-ion batteries

Benefiting from excellent mechanical properties, large surface area, rich hydroxyl groups, good sustainability, etc., nanocellulose is highly promising for various applications. However, intense chemical treatment and long-term processing are usually required to fabricate nanocellulose. Herein, a new synthesis method of nanocellulose is developed by using ultraviolet light irradiation-assisted delignification and subsequent sonification. This method is more cost-effective, time-saving, and environmentally benign compared to most of previously reported synthesis methods of nanocellulose. The obtained nanocellulose contains a small amount of lignin, which is unfavorable for high-temperature stability and optimal transparency. However, a small amount of lignin is beneficial to mechanical properties and in-water stability. With this nanocellulose, flexible MnO₂ cathode film and hydrogel electrolyte are constructed and a quasi-solid-state zinc-ion battery is assembled. The battery exhibits 233.3 mAh g^-1 after 1000 cycles at 1 A g^-1 and 20 ℃. And more than half of that capacity can be maintained at -20 ℃. The battery also possesses great rate capability and good endurance to external forces. This work provides new insights into the synthesis and application of nanocellulose.

Flexible Asymmetric Organic-Inorganic Composite Solid-State Electrolyte Based on PI Membrane for Ambient Temperature Solid-State Lithium Metal Batteries

Solid-state lithium metal batteries have attracted more and more attention in recent years because of their high safety and energy density, with developments in the new energy industry and energy storage industry. However, solid-state electrolytes are usually symmetric and are not compatible with the cathode and anode at once. In this work, a flexible asymmetric organic-inorganic composite solid-state electrolyte consisting of PI membrane, succinonitrile (SN), LiLaZrTaO(LLZTO), Poly (ethylene glycol) (PEO), and LiTFSI were prepared by solution casting successfully. This lightweight solid electrolyte is stable at a high temperature of 150°C and exhibits a wide electrochemical window of more than 6 V. Furthermore, the high ionic conductivity of the flexible solid electrolyte was 7.3 × 10−7 S/cm. The solid-state batteries assembled with this flexible asymmetric organic-inorganic composite solid electrolyte exhibit excellent performance at ambient temperature. The specific discharge capacity of coin cells using asymmetric organic-inorganic composite solid-state electrolytes was 156.56 mAh/g, 147.25 mAh/g, and 66.55 mAh/g at 0.1, 0.2, and 1C at room temperature. After 100 cycles at 0.2C, the reversible discharging capacity was 96.01 mAh/g, and Coulombic efficiency was 98%. Considering the good performance mentioned above, our designed flexible asymmetric organic-inorganic composite solid electrolyte is appropriate for next-generation solid-state batteries with high cycling stability.

Pure cellulose lithium-ion battery separator with tunable pore size and improved working stability by cellulose nanofibrils

Separator is a vital component of lithium-ion batteries (LIBs) due to its important roles in the safety and electrochemical performance of the batteries. Herein, we reported a cellulose nanofibrils (CNFs) reinforced pure cellulose paper (CCP) as a LIBs separator fabricated by a facile filtration process. The nanosized CNFs played crucial roles as a tuner to optimize the pore size of the as-prepared CCP, and also as a reinforcer to improve the mechanical strength of the resultant CCP. Results showed that the tensile strength of the CCP with 20 wt.% CNFs was 227 % higher compared to the commercial cellulose separator. In addition, the lithium cobalt oxide/lithium metal battery assembled with CCP separator displayed better cycle performance and working stability (capacity retention ratio of 91 % after 100 cycles) compared to the batteries with cellulose separator (52 %) and polypropylene separator (84 %) owing to the multiple synergies between CCP separator and electrolytes.

Lignin Nanoparticle-Coated Celgard Separator for High-Performance Lithium-Sulfur Batteries

Tremendous efforts have been made toward the development of lithium–sulfur (Li–S) batteries as one of the most reasonable solutions to the rapidly increasing demand for portable electronic devices and electric vehicles, owing to their high cost-efficiency and theoretical energy density. However, the shuttle effect caused by soluble polysulfides is generally considered to be an insurmountable challenge, which can significantly reduce the battery lifecycle and sulfur utilization. Here, we report a lignin nanoparticle-coated Celgard (LC) separator to alleviate this problem. The LC separator enables abundant electron-donating groups and is expected to induce chemical binding of polysulfides to hinder the shuttle effect. When a sulfur-containing commercially available acetylene black (approximately 73.8 wt% sulfur content) was used as the cathode without modification, the Li–S battery with the LC separator presented much enhanced cycling stability over that with the Celgard separator for over 500 cycles at a current density of 1 C. The strategy demonstrated in this study is expected to provide more possibilities for the utilization of low-cost biomass-derived nanomaterials as separators for high-performance Li–S batteries.